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Red Jacket Quick-Set AGUMP33R1 Installation, Operation & Service Manual

4” submersible petroleum and ag pump
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Manual No: 042-153
Revision: N
●
4" Submersible Petroleum
and AG Pump
Installation, Operation & Service
®
®
Red Jacket
Quick-Set
Submersible Pump

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Summary of Contents for Red Jacket Quick-Set AGUMP33R1

  • Page 1 Manual No: 042-153 Revision: N ● 4” Submersible Petroleum and AG Pump Installation, Operation & Service ® ® Red Jacket Quick-Set Submersible Pump...
  • Page 2 For the parts return procedure, please follow the instructions in the “General Returned Goods Policy” pages of the “Policies and Literature” section of the Veeder-Root North American Red Jacket Mechanical Products Price Book. Veeder-Root will not accept any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.

  • Page 3: Table Of Contents

    Customer Service Number ....................40 Yoke Assembly and Conduit Box Parts ................40 Packer-Manifold Assembly Parts ..................41 Pump Parts ........................43 Control Boxes .........................46 Appendix A: 4” Standard Red Jacket STP Safety Instructions Appendix B: Declaration of Conformity Appendix C: FDNY Conditions of Approval...
  • Page 4 Table of Contents Figure Figure 1. Leak detector and manifold dimensions ..........5 Figure 2. Floating suction installation ..............6 Figure 3. Floating suction adapter .................6 Figure 4. Measuring the tank (see Table 2 for adjustment ranges).......7 Figure 5. Identifying UMP models by their end view ..........12 Figure 6.
  • Page 5 Table of Contents Table 8.- Yoke Assembly and Conduit Box Parts List ..........40 Table 9.- Packer-Manifold Assembly Parts List ............42 Table 10.- Pump Parts List ..................44 Table 11.- 880-041-5 Control Box w/115V Coil (60 Hz) ...........46 Table 12.- 880-042-5 Control Box w/230V Coil (50/60 Hz) ........46 Table 13.- 880-045-5 1/3 &...

  • Page 6: Safety Precautions

    Introduction This manual contains installation, operation, and service information for the Red Jacket 4-inch Standard Submersible Petroleum and AG pump. Safety Precautions The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions.

  • Page 7: Warnings And Instructions

    4” Standard Pump Installation, Operation & Service Manual Warnings and Instructions Warnings and Instructions IMPORTANT SAFETY INFORMATION This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found.

  • Page 8: Requirements For Use

    4” Standard Pump Installation, Operation & Service Manual Warnings and Instructions FIRE HAZARD! Do NOT use power tools (Class I Division I and Class I Division II) during the installation or maintenance of equipment. Sparking could ignite fuel or vapors, resulting in fire. CHEMICAL EXPOSURE HAZARD! Wear appropriate safety equipment during installation or maintenance of equipment.

  • Page 9: Fuel Compatibilities

    4” Standard Pump Installation, Operation & Service Manual Fuel Compatibilities Fuel Compatibilities Pumps are designed to operate in a Class 1, Group D atmosphere and in accordance with CENELEC standard and the European Directive 94/9/EC “Equipment for Potentially Explosive Atmoshpere” (II 2G Ex IIA T4). All Models of the Standard STP are UL Listed for the Following Fuel Compatibility Gasoline and up to Diesel...
  • Page 10 4” Standard Pump Installation, Operation & Service Manual Leak Detector Installation and Manifold Dimensions RED JACKET LEAK DETECTOR 6" (152 mm) PUMP 8-3/4" (222 mm) 20" (508 mm) 20" (508 mm) 12" DRIVEWAY (305 mm) GRADE RED JACKET LEAK DETECTOR...

  • Page 11: Recommended Floating Suction Installation

    Use proper thread sealant and insert gasket between flanges of floating suction and pump. This prevents hindrance to pump performance when product level is below this point. NOTE: Red jacket pumps are centrifugal type pumps and are not designed to pump product when the level is below the bottom end of the UMP.

  • Page 12: Dimensions For Pump Selection

    4” Standard Pump Installation, Operation & Service Manual Dimensions for Pump Selection Dimensions for Pump Selection Figure 4 shows the dimensions needed to ensure a correctly sized pump. 4" (102 mm) min. 11'' (279 mm) Adjust the Quantum to this dimension 5"...

  • Page 13: Specifications

    4” Standard Pump Installation, Operation & Service Manual Specifications Specifications Table 2 shows the adjustable pump lengths by model Table 2.- Distance From Eye Bolt to Inlet COMPRESSED EXTENDED MODEL# P33R1T1, AGP33R1T1 68.5 1740 95.5 2426 P33R1T2, AGP33R1T2 91.5 2324 125.5 3188 P33R1T3, AGP33R1T3...
  • Page 14 4” Standard Pump Installation, Operation & Service Manual Specifications Table 2.- Distance From Eye Bolt to Inlet COMPRESSED EXTENDED MODEL# X4P150S17T1, X4AGP150S17T1 74.5 1892 101.5 2578 X4P150S17T2, X4AGP150S17T2 97.5 2476 131.5 3340 X4P150S17T3, X4AGP150S17T3 131.5 3340 198.5 5041 X4P150S17T4, X4AGP150S17T4 131.5 3340 165.5...
  • Page 15 The optional trapper intake screen is available as a field installed accessory. Trapper options will change the length of the UMP by 3.3 inches (83 mm). For installation instructions, see Red Jacket installation instructions #051-256- 1. For models with Floating Suction Adapter, add 2-3/8 inches (59 mm) and 4 pounds (1.8 kg).
  • Page 16 4” Standard Pump Installation, Operation & Service Manual Specifications Table 5.- UMP Model Dimensions Franklin Motors Faradyne Motors (Use these (Use these lengths for UMPs lengths for UMPs with end view A with end view B shown in shown in Figure 5) Figure 5) Weight...
  • Page 17 4” Standard Pump Installation, Operation & Service Manual Specifications Figure 5 identifies UMP models by their end view. 153-2.eps UMP End View A UMP End View B Figure 5. Identifying UMP models by their end view...

  • Page 18: Installation

    Installation Attaching the UMP Table 6 lists the applicable UMPs for each packer/manifold. Table 6.- Applicable UMPs for 4” Standard Packer/Manifolds Packer/Manifold Packer/Manifold AGP33R1 AGUMP33R1 P150S3-3 UMP150S3-3 P33R1 UMP33R1 X4AGP150S3 X4AGUMP150S3 AGP75S1 AGUMP75S1 X4P150S3 X4UMP150S3 P75S1 UMP75S1 AGP75S17-3 AGUMP75S17-3 AGP150S1 AGUMP150S1 P75S17-3 UMP75S17-3...
  • Page 19 4” Standard Pump Installation, Operation & Service Manual Attaching the UMP 1. Place the new gasket on the new UMP so that all holes align (see Figure 7). Gaskets from competitive UMPs will not seal properly and performance will be reduced. CAUTION: Visually inspect the pigtail connector in the discharge head.

  • Page 20: Installing The Pump

    NOTES: • Red Jacket petroleum pumps are designed to operate in a Class 1, Group D atmosphere. • The manufacturer may recommend new specifications and installation instructions. • The product temperature must not exceed 105°F (41°C) because the thermal overload protectors in the submersible motors may trip.
  • Page 21 4” Standard Pump Installation, Operation & Service Manual Installing the Pump 3. Uncoil the pigtail and lay it flat so it will feed into the packer without knotting or kinking. 4. Loosen the clinch assembly starting by unscrewing the set screw in the side of locking nut, then backing off the locking nut (see Figure 10).
  • Page 22 4” Standard Pump Installation, Operation & Service Manual Installing the Pump 8. Lay the tubing beside the column pipe. Stop 1 - 3 inches (25 - 76 mm) above the discharge head. 9. Secure the siphon return line tube to the column pipe with tie straps. Locate the tie straps approximately 6 inches (152 mm) from the packer, 6 inches from the discharge head and in the middle of the tubing (see Figure 12).

  • Page 23: Conduit Box Wiring

    4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring 16. Install excess wire into wiring compartment. Replace wiring compartment cover. Torque to 35 ft-lb (50 N•m). Thread sealant should not be used. 17. Apply an adequate amount of fresh, UL classified for petroleum, non-setting thread sealant to the threads of the riser pipe.
  • Page 24 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring Ground Wire Screw Ground Wire DUAL BOX Cup Washer Terminal External Tooth Lockwasher Power Leads To Pump 3/4” FNPT Conduit Connector Yoke Ass'y. Green Grounding Screw Ground Wire Cup Washer Terminal SINGLE BOX External Tooth Lock Washer Power Leads To Pumps...
  • Page 25 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring Load center 208 or 230 volt Pilot light Line starter 3 P.S.T. 1 phase, 3 wire toggle 15A-2P switched switch neutral breaker L2 L1 External pilot light (115 volts) 25 watt max.
  • Page 26 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring 115 volt 25 watt Line starter max. PILOT LIGHT Pilot light 3 P.S.T. toggle switch Load center 208 or 230 volt Capacitor L2 L1 S1 S2 S3 M1 M2 M3 N L1 L2 Dispenser...
  • Page 27 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring ISOTROL CONTROL BOX (P/N 880-049-1) UNSWITCHED NEUTRAL TO TB2 NEUTRAL 1 2 3 4 5 6 7 8 DISPENSER INPUTS PHASE ON L1 MUST BE SAME AS DEVICE CONNECTED TO ATG TERMINAL CONNECT TO CHANNEL 1 USED...
  • Page 28 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring ISOTROL CONTROL BOX (P/N 880-050-1) UNSWITCHED NEUTRAL TO TB2 NEUTRAL 1 2 3 4 5 6 7 8 DISPENSER INPUTS PHASE ON L1 MUST BE SAME AS DEVICE CONNECTED TO ATG TERMINAL CONNECT TO CHANNEL 1 USED...

  • Page 29: Installing Two Pumps For Tandem Operation

    If installed according to the Figure 21, tandem systems offer backup support so operations can continue if one pump stops working. Alternatively, Veeder-Root’s Red Jacket IQ™ Control Unit can be connected to additional control boxes to allow up to four pumps per tank with demand-based sequencing. UMPs containing a Faradyne motor require IQ software 805-001 C (Version 3.2 or newer for proper operation of the system.

  • Page 30: Wiring Single-Phase Tandem Pumps

    4” Standard Pump Installation, Operation & Service Manual Wiring Single-Phase Tandem Pumps Wiring Single-Phase Tandem Pumps Figure 22 shows the wiring allowing both STPs to operate simultaneously with any combination of dispensers turned on. To operate individually, the appropriate toggle switch, located externally on the side of the control box can be turned off manually.

  • Page 31: Wiring Three Phase Tandem Pumps

    4” Standard Pump Installation, Operation & Service Manual Wiring Three Phase Tandem Pumps Wiring Three Phase Tandem Pumps Figure 23 shows the wiring schematic which allows both three phase STPs to operate simultaneously with any combination of dispensers turned on. To Power Supply by Installer To Power Supply by Installer COIL...

  • Page 32: Adjusting The Functional Element

    (207 kPa) by turning down the adjustment screw. This adjustment feature allows the use of the Red Jacket Standard pump with electronic line leak detection systems that require higher relief pressures and enhances performance of electronic line leak detection systems where field conditions have necessitated minor adjustments to the relief pressure.

  • Page 33: Initial Start Up Of Pump

    4” Standard Pump Installation, Operation & Service Manual Initial Start Up of Pump NOTICE: If a siphon system is being utilized, it is especially important to follow the 5 psi (34 kPa) rule, that is the pump must create 5 psi more pressure than the relief pressure setting. For example, if a relief pressure of 25 psi (170 kPa) is desired, the pump in use must be capable of producing 30 psi (210 kPa).
  • Page 34 4” Standard Pump Installation, Operation & Service Manual Initial Start Up of Pump To Power Supply by Installer To Power Supply by Installer To Isotrol To Neutral Neutral 220/240 V (Dispenser) isolated output COIL COIL NOTE: Coil above is wired NOTE: Coil above is wired Orange Black...

  • Page 35: Testing The Installation

    Testing The Installation DANGER! Always disconnect, lock out, and tag the power before starting to service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. To Test Piping 1.

  • Page 36: To Test Tank

    4” Standard Pump Installation, Operation & Service Manual To Test Tank LINE TEST PORT TANK TEST PORT fig 22.eps Figure 27. Line test port To Test Tank DANGER! Always disconnect, lock out, and tag the power before starting to service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark.

  • Page 37: Service And Repair

    Service And Repair Removing the Pump DANGER! Always disconnect, lock out, and tag the power before starting to service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. 1.

  • Page 38: Replacing The Ump

    4” Standard Pump Installation, Operation & Service Manual Replacing the UMP Replacing the UMP DANGER! Always disconnect, lock out, and tag the power before starting to service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark.
  • Page 39 4” Standard Pump Installation, Operation & Service Manual Replacing the UMP 6. Pull the pigtail connector in the discharge head out far enough to see the o-ring in the sidewall of its socket (see Figure 31). Remove the connector’s o-ring from the connector’s socket and discard it. Get a 0.551” ID x 0.070’’...

  • Page 40: Replacing The Functional Element

    4” Standard Pump Installation, Operation & Service Manual Replacing the Functional Element Replacing the Functional Element DANGER! Always disconnect, lock out, and tag the power before starting to service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark.

  • Page 41: Replacing The Capacitor In Packer

    4” Standard Pump Installation, Operation & Service Manual Replacing the Capacitor in Packer Replacing the Capacitor in Packer DANGER! Always disconnect, lock out, and tag the power before starting to service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark.

  • Page 42: Installing A Replacement Extractable Pump

    IF FIXED LENGTH, SKIP TO STEP 9. 1. If a ball valve is installed down line from the pump, close it. 2. Remove existing Red Jacket pump - see “Removing the Pump” on page 32. NOTE: Confirm length of pump prior to installation.
  • Page 43 4” Standard Pump Installation, Operation & Service Manual Installing a Replacement Extractable Pump 12. Remove cover from wiring compartment. 13. Pull pigtail wires into wiring compartment. 14. Cut pigtail wires leaving approximately 8 inches (200 mm) hanging out of wiring compartment. 15.
  • Page 44 4” Standard Pump Installation, Operation & Service Manual Installing a Replacement Extractable Pump 25. Torque the conduit box bolts to 30 - 45 ft-lb (40 - 61 N•m). NOTE: suggested tools (non-sparking) include a 3/4'' wrench, pipe wrench, 1/4” allen wrench, 9/16” wrench, screw driver, wire cutter and wire stripper.

  • Page 45: Parts Lists

    Parts Lists Customer Service Number After unpacking the equipment, please inspect the parts. Make sure all accessories are included and that no damage occurred during shipping. Report any damage to the shipper immediately and inform a customer service representative at 1-800-873-3313 of any equipment damage or missing parts. Yoke Assembly and Conduit Box Parts Table 8.- Yoke Assembly and Conduit Box Parts List Item...

  • Page 46: Packer-Manifold Assembly Parts

    4” Standard Pump Installation, Operation & Service Manual Packer-Manifold Assembly Parts Packer-Manifold Assembly Parts fig29.eps TOP VIEW Figure 35. Packer-Manifold Assembly Top View - Part Identification SIDE VIEW fig30.eps Figure 36. Packer-Manifold Assembly Side View- Part Identification...
  • Page 47 4” Standard Pump Installation, Operation & Service Manual Packer-Manifold Assembly Parts Table 9.- Packer-Manifold Assembly Parts List Item (Ref. Figure 35 & Figure 36) Part No. Description INT’L 026-205-1 Screw - 1/2-13 x 1-1/4 UNC 027-031-1 Plug - Pipe 1/4” NPT 027-084-1 Plug - Pipe 3/8”...

  • Page 48: Pump Parts

    4” Standard Pump Installation, Operation & Service Manual Pump Parts Table 9.- Packer-Manifold Assembly Parts List Item (Ref. Figure 35 & Figure 36) Part No. Description INT’L 072-718-1 O-Ring - Fluorocarbon (-443) PETRO 072-542-1 O-Ring - Fluorocarbon (-443) AG 144-183-5 Kit - Check Valve &...
  • Page 49 4” Standard Pump Installation, Operation & Service Manual Pump Parts Table 10.- Pump Parts List Item Part No. Description INT’L 144-091-5 Kit - Pigtail (20 feet) 072-106-1 O-Ring Buna (-113) PETRO 072-528-1 O-Ring GFLT (-113) AG 852-198-5 UMP33R1 852-024-5 UMP33R1 W/FSA 852-199-5 UMP75S1 852-025-5...
  • Page 50 4” Standard Pump Installation, Operation & Service Manual Pump Parts Table 10.- Pump Parts List Item Part No. Description INT’L 852-061-5 UMP75U17-3 W/DH 852-062-5 UMP150U17-3 W/DH 852-074-5 UMP75U3-3 W/DH 852-075-5 UMP150U3-3 W/DH 852-080-5 AGUMP75S3-3 W/DH 852-081-5 AGUMP150S3-3 W/DH 852-105-5 AGUMP75S17-3 W/DH 852-106-5 AGUMP150S17-3 W/DH 852-145-5...

  • Page 51: Control Boxes

    4” Standard Pump Installation, Operation & Service Manual Control Boxes Control Boxes Electrical Continuous interlock duty capacitor Extractable packer Junction box in manifold Internal overload protector Motor 153-15.eps Figure 38. 880-041-5/880-042-5 control box Table 11.- 880-041-5 Control Box w/115V Coil (60 Hz) Item (Ref.
  • Page 52 4” Standard Pump Installation, Operation & Service Manual Control Boxes 153-16.eps Figure 39. 880-045-5/880-046-5 control box Table 13.- 880-045-5 1/3 & 3/4 HP Control Box w/Cap (115V Coil) Item (Ref. Figure 39) Part No. Description Qty. 123-141-1 Control box 147-006-1 Pilot light ass'y 014-723-1 Line contractor relay...

  • Page 53: Appendix A: 4" Standard Red Jacket Stp Safety Instructions

    Appendix A: 4” Standard Red Jacket STP Safety Instructions APPENDIX A: 4” Standard Red Jacket STP Safety Instructions  ATEX Directive 94/9/EC approved Red Jacket Pumps shall be marked with the following information Location: Veeder-Root Company Ave. at Burns Crossing...
  • Page 55 The City of New York Fire Department Conditions of Approval Certificate of Approval #4939 1. Motor wiring shall be in accordance with the New York City Electrical code for hazardous locations. 2. The installation and use of pumps shall comply with applicable New York City Code, rules and regulations including 3RCNY §...
  • Page 56 For technical support, sales or other assistance, please visit: www.veeder.com...

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