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YASKAWA USAREM-A5A Bulletin

Servomotor type usarem (with optical encoder) servopack type cacr-sr:..ft (rack-mounted type)
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Summary of Contents for YASKAWA USAREM-A5A

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 AC SERVO DRIVES R SERIES FOR SPEED CONTROL SERVOMOTOR TYPE USAREM (With Optical Encoder) SERVOPACK TYPE CACR-SR:..ft (Rack-Mounted Type) YASKAWA...
  • Page 4 FEATURES Yaskawa A C S e r v o D r i v e s h a v e b e e n d e - veloped a s b a s i c m e c h a t r o n i c s d r i v e s f o r •...

  • Page 5: Table Of Contents

    CONTENTS 6 6 LED INDICATION 2 7 1. RATINGS AND SPECIFICATIONS 1 6 7 PRECAUTIONS FOR APPLICATION 2 7 1 1 RATINGS AND SPECIFICATIONS OF R SERIES AC SERVOMOTORS (FOR 200 V) 1 6 8 PRECAUTIONS OF OPERATION 2 7 1 2 RATINGS AND SPECIFICATIONS OF 6 9 APPLICATION 2 9 R SERIES AC SERVOMOTORS (FOR 100 V) 4...
  • Page 6 INDEX Subject Section No. P a g e A A C SERVOMOTOR (Inspection and maintenance) • 1 1 14 AC SERVOMOTOR (Troubleshooting guide) • ADJUSTMENT • 4 ADJUSTMENT PROCEDURES ALLOWABLE FREQUENCY OF OPERATION Allowable Radial Load and Thrust Load APPLICATION Auxiliary Input Circuit ( ±...
  • Page 7 INDEX (Cont'd) Subject Section No. P a g e P PERIPHERAL EQUIPMENT • • 8 3 3 Power Line Protection 8 2 2 Power Loss 3 3 3 POWER ON AND OFF PRECAUTIONS FOR APPLICATION PRECAUTIONS OF OPERATION Preparation of Operation 2 1 3 PROTECTIVE CIRCUIT R R a t e d Current and Cable Size...

  • Page 8: Ratings And Specifications

    1. RATINGS AND SPECIFICATIONS 1. 1 RATINGS AND SPECIFICATIONS OF R SERIES AC SERVOMOTORS (FOR 200 V) (1) R a t i n g s A m b i e n t H u m i d i t y : 20% t o 80% ( n o n - c o n d e n s i n g ) Time R a t i n g : C o n t i n u o u s V i b r a t i o n : 1 5 p m o r b e l o w I n s u l a t i o n : C l a s s B...
  • Page 9 ( T Y P ) v a l u e s w h e n t h e p o w e r v o l t a g e o f allowable v a r i a t i o n . S E RV O PA C K i s 2 0 0 V A C . • r/min-N • m Type USAREM-A5A Type USAREM-01A 5000 5000...
  • Page 10 ■ r/min-oz•in Type USAREM-A5A Type USAREM-01A 5000 5000 "14 4000 4000 3000 SPEED 3000 SPEED (r/min) ( r i m ) 2000 2000 1000 1000 50 1 0 0 1 5 0 RMS TORQUE(oz in) RMS TORQUE(oz in) Type USAREM-02A...

  • Page 11: Type Designation

    1.2 RATINGS AND SPECIFICATIONS OF R SERIES AC SERVOMOTORS (FOR 100V) Time R a t i n g : C o n t i n u o u s A m b i e n t H u m i d i t y : 20% t o 80% ( n o n - c o n d e n s i n g ) I n s u l a t i o n : C l a s s B V i b r a t i o n : 1 5 ,um o r b e l o w Finish i n M u n s e l l N o t a t i o n : N 1 .

  • Page 12: Characteristics

    (2) T o r q u e - S p e e d C h a r a c t e r i s t i c s T h e v a l u e s i n i n t e r m i t t e n t d u t y z o n e a r e n o r m a l 100 VAC o r b e l o w, t h e o u t p u t c h a r a c t e r i s t i c s ( T Y P ) v a l u e s w h e n t h e p o w e r v o l t a g e o f m a y b e d e c r e a s e d e v e n i f t h e d a t a i s w i t h i n...
  • Page 13 1. 3 RATINGS AND SPECIFICATIONS OF SERVOPACK Table 1.3 Rating and Specifications of SERVOPACK 200V Voltage Class SRA5AB1 R SR01A81 R SRO2AB1 R SRO3AB1 R SRO5A81 R S R O 5 A B 1 , RY3 Servopack Type CACR- Type USAREM- Applicable Output (0 27)
  • Page 14 2. TYPE DESIGNATION • AC SERVOMOTOR US ARE M - 0 5 A E 2 Ej [jj 100y SRA5AB2 I A SRO1AB2: : R SRO2AB2: R SRO3AB2. : R SERVOM OTOR SERIES (0.27) (0 40) (0 07) (0 13) • AR R Senes 3000/4000 ENCLOSURE ±...
  • Page 15 02AF2 1000 °---I- —° phase, 200V SRO3AB1ER 03AE2 1500 200VAC 300W 1000 GOOD (0 40HP) SRO3AB1FR 03AF2 class Yaskawa type 500W SRO5AB1ER 05AE2 1500 Hl-16E5 (0 67HP) SRO5AB1FR 05AF2 1000 rated 3 5 / 700W SRO5AB1ERY3 07AE2 1500 or equiva...
  • Page 16 4. CHARACTERISTICS 4. 2 STARTING AND STOPPING TIME T h e s t a r t i n g t i m e a n d s t o p p i n g t i m e o f S E R V O - 4.
  • Page 17 4. 3 ALLOWABLE FREQUENCY OF OPERATION When t h e m o t o r r e m a i n s a t s t a n d s t i l l b e t w e e n c y c l e s o f a c c e l e r a t i o n a n d d e c e l e r a t i o n w i t h o u t T h e a l l o w a b l e f r e q u e n c y o f o p e r a t i o n i s r e s t r i c t e d c o n t i n u o u s r a t e d s p e e d r u n n i n g ( F i g .

  • Page 18: Servomotor Frequency 1

    4.6 MOTOR MECHANICAL CHARACTERISTICS 4 . 4 SERVOMOTOR FREQUENCY 4 6 1 Mechanical Strength I n t h e s e r v o d r i v e c o n s i s t i n g o f S E R V O PA C K a n d S E RV O M O TO R , m o t o r s p e e d a m p l i t u d e i s r e s t r i c t e d AC S R E V O M O TO R S c a n c a r r y u p t o 300% o f t h e b y t h e m a x i m u m a r m a t u r e c u r r e n t c o n t r o l l e d b y...
  • Page 19 4 6 5 I m p a c t Resistance 4 6 4 D i r e c t i o n o f Rotation A C S E RV O M O TO R S r o t a t e c o u n t e r c l o c k w i s e ( C C W ) When m o u n t e d h o r i z o n t a l l y a n d e x p o s e d t o v e r t i c a l w h e n v i e w e d f r o m t h e d r i v e e n d w h e n m o t o r a n d shock impulses, t h e m o t o r c a n w i t h s t a n d u p t o t w o...

  • Page 20: Connection Diagram 1

    No DP8409123 OR No DE8400093 Be sure to perform terminal treatment of shielded cable Use relays highly reliable in contact (Yaskawa Bestact relays or equivalent or arrange in two contact parallel connec 3Ry 5 m A bon for low level) •...

  • Page 21: Internal Block Diagram 1

    POWER SUPPLY SINGLE-PHASE For 200V For 100V 200 TO 230V + 100 TO 115V . 1 2 t (50/60Hz) (50/60Hz) N O I S E FILTER AC SERVOMOTOR 1 MCCB 1 MC A : CURRENT 1 - 1 4 DETEC CIRCUIT I N R U S H CURRENT SPEED...
  • Page 22 SINGLE-PHASE For 200V For 100V 200 TO 230V *M66 100 TO 115V * I n (50/60Hz) (50/60Hz) N O I S E FILTER AC SERVOMOTOR 1 MCCB 1 MC CURRENT DETEC 1 VTG I CIRCUIT I N R U S H CURRENT SPEED PROTECTIVE CURRENT...
  • Page 23 5. 3 MAIN-CIRCUIT TERMINALS CONNECTOR TERMINAL (1CN) FOR I/O SIGNAL Table 5 . 1 M a i n -Circuit Terminals for SERVOPACK 5. 4 1 S p e c i f i c a t i o n s o f Applicable Receptacles Terminal Description Name...
  • Page 24 SERVOPACK TORQUE MONITOR TRQ-M (RATED TORQUE AT 3V/100%) SPEED VTG-M SPEED MONITOR F E E D B A C K (2V/1000r/min) (2V/1000r/min) MODE SWITCH TM3-3 -0 TM3 1 LI 2 E 5 1 SPEED REFERENCE INPUT IN-A P DRIVE (RATED SPEED AT ± 6V) SG-A 3000r/min IN-B...
  • Page 25 5 4 2 C o n n e c t o r 1 CN L a y o u t and C o n n e c t i o n of SERVOPACK (Cont'd) Table 5 4 I n p u t Signals of Connector 1 CN Signal Connector Descrption...
  • Page 26 DP 8409123 Drawing No 2 T h e cable applied for 50 m wiring distance is availa- ble o n order (Yaskawa drawing N o DP8409179) Fupkura Cable Co Manufacturer If wiring distance is 20 m or more, contact your Yaska-...
  • Page 27 5. 5 2 SERVOPACK Connector (2CN) Terminal Layout and Connection (Cont'd) SERVOPACK OPTICAL ENCODER 0 2 m m 2 PHASE A PAO1 BLUE' WHITE/BLUE Y E L L O W I I P I PHASE B WHITE/YELLOW * P B GREEN I * I PHASE C WHITE/GREEN I * 1...

  • Page 28: Operation 2

    6. OPERATION P r e c a u t i o n s f o r c o n n e c t i o n s ( i n F i g s . 6 . 1 a n d 6 . 2 ) 6 .

  • Page 29: Speed Reference 2

    (2) F o r r e l a t i v e l y r o u g h s p e e d s e t t i n g 6 . 2 S P E E D R E F E R E N C E 6 2 1 S p e e d Reference Circuit 1.8 ( 4 W OR OVER) SERVOPACK...
  • Page 30 6. 3 EXTERNAL CURRENT LIMIT REFERENCE CIRCUIT [P-CL, N-CL] C u r r e n t can be limited f r o m t h e outside as well as within SERVOPACK. T h e external current limit is used f o r the following cases: CONTINUOUS CURRENT To p r o t e c t t h e m o t o r f r o m o v e r l o a d c u r r e n t...
  • Page 31 6 . 4 C O N F I G U R AT I O N O F I / O C I R C U I T P - O T a n d N - O T o p e r a t i o n s p e c i f i c a t i o n is a s f o l l o w s : F o r p r o p o r t i o n a l d r i v e , o v e r t r a v e l , s e r v o O N , alarm r e s e t , s e r v o a l a r m o u t p u t , c u r r e n t l i m i t...
  • Page 32 6 4 3 Optical Encoder (PG) Output Circuit (3) O u t p u t phase [PAO, * PA O , PBO, *PBO, PCO, * P C 0 ) PHASE F O R W A R D RUNNING PHASE R E V E R S E RUNNING Phases A , B , a n d C (original p o i n t ) signals f o r —...
  • Page 33 1000 6 . 5 P R O T E C T I V E C I R C U I T S E RV O PA C K p r o v i d e s f u n t i o n s t o p r o t e c t t h e b o d y a n d m o t o r f r o m m a l f u n c t i o n s .
  • Page 34 6 7 2 L o a d Inertia JL (GDO 6 . 6 L E D I N D I C AT I O N T h e a l l o w a b l e l o a d i n e r t i a JL ( G M c o n v e r t e d t o t h e LED M A I N i n c o r p o r a t e d c i r c u i t p r o t e c t o r a n d motor s h a f t m u s t b e w i t h i n t e n t i m e s t h e i n e r t i a 7- s e g m e n t L E D s h o w s t a t u s o f S E R V O PA C K a n d...
  • Page 35 1 4 1 - 4 2 (0 27HP) 200V AC class, 10A 1 _ F -215A Single-phase 300W SR03AB2 R (0 40HP) 200V AC class, 15A *Made by Tokln Corp — 28 — If noise filter is required, request your Yaskawa representative...

  • Page 36: Application 2

    Table 6 6 P o w e r Supply Capacity and (b) D o n o t b u n d l e t h e g r o u n d lead w i t h t h e f i l t e r MCCB or Fuse Capacity output l i n e o r o t h e r s i g n a l l i n e s o r r u n them in t h e same d u c t .

  • Page 37: Installation And Wiring 3

    ANTICORROSIVE 6 9 2 S p e e d and To r q u e M e a s u r e m e n t (Cont'd) PAINT • E x a m p l e : W h e n a n R S e r i e s m o t o r ( r a t e d speed: 3 0 0 0 r / m i n ) i s u s e d , a n d speeds a r e t o b e m e a s u r e d u p t o t h e maximum s p e e d ( 4 5 0 0 r / m i n ) i n b o t h...
  • Page 38 7 2 . 2 SERVOPACK 7 . 5 ( a ) . ) I n s t a l l i t w i t h s e t s c r e w s t i g h t e n e d a t f o u r m o u n t i n g h o l e s i n t h e u n i t b a s e .
  • Page 39 7 . 3 . 1 R a t e d C u r r e n t and Cable Size (Cont'd) (4) R e m e d y f o r R a d i o F r e q u e n c y I n t e r f e r e n c e ( R .

  • Page 40: Servomotor Dimensions 3

    8. DIMENSIONS 8.1 SERVOMOTOR DIMENSIONS in mm (inches) I f t h e capacity i s t h e same, t h e dimensions a r e (1) S t a n d a r d ( w i t h k e y, s t r a i g h t s h a f t ) the same even i f t h e vol ta ge o r pulse s p e c i f i c a - Dimensions o f t h e k e y w a y a r e b a s e d o n J I S tions d i f f e r ( 1 0 0 V, 2 0 0 V, 1 5 0 0 p u l s e s o r 1000...
  • Page 41 8. 1 SERVOMOTOR DIMENSIONS in mm (inches) (Cont'd) • TYPE USAREM-05AE:12K 2095 ( 3 25) 169 5(6 67) 40(1 57 39 115(045)119(4 67) 3(012) 19 5(0 77) 33 5(1 32) (040) - r t CAUTION `° • (4 72) 3(0 118) 4-9(0 35)DIA 5(0197) Approx Mass 4 4kg (9 71b)
  • Page 42 • TYPES USAREM-02F1[r12K13, -03[11:32KB 1 18) 012) (0 77) 65 2 5 6 8 ( 0 3 1 ) 1 rr_t.- tr,-! 14(0 55) CAUTION k , L . . PLATE < 0 3 a f a V ) ' C r m ( V t r , ,-•...
  • Page 43 , (4) S h a f t Extension o f S t r a i g h t Shaft w i t h 8. 1 SERVOMOTOR DIMENSIONS in mm (inches) Shaft Seal (Cont'd) • TYPE USAREM-A5M2S to -05A[12S (without brake) (3) S h a f t Externsion o f S t r a i g h t Shaft •...
  • Page 44 8.2 SERVOPACK DIMENSIONS in mm (inches) • TYPES CACR-SRA5AB1L1R, -SR01AB1E]R (200 V) • TYPES CACR-SRA5AB2DR (100 V) 000000000000000000000000000000 1 8-M4 SCREW 080001000000000100011000 TERMINALS 4-6(0 24)DIA 1CN* MR-5ORMA MTG HOLES (Right angle 50P) 0 63 MR-2ORMA (1 77) (Right angle 20P) (Detail of Mounting Part) •...
  • Page 45 8 . 3 PERIPHERAL EQUIPMENT i n mm (inches) • F o r 100 VA C (LPDE-1H01) (1) V a r i a b l e R e s i s t o r f o r S p e e d S e t t i n g T y p e 25HP-10B DIODE BRIDGE...
  • Page 46 • When a Servo ON s i g n a l is i n p u t ( c o r r e c t is 9. TEST RUN on), the power c i r c u i t in t h e S E R V O PA C K operates and the m o t o r is r e a d y t o r u n .

  • Page 47: Adjustment 4

    Standard Optional 10. ADJUSTMENT 10.1 SETTINGS AT THE TIME OF DELIVERY T h e S E R V O PA C K h a s b e e n f a c t o r y - a d j u s t e d a s f o l l o w s : Ta b l e 10.
  • Page 48 Table 10. 3 Standard Factory-adjusted Potentiometer Setting VR1 I N -B SERVOPACK VR3 ZERO VR5 C U R VR6 LOOP VR8 P / P I Class Rated Output SERVOPACK Auxiliary Input Zero Drift Max Current Loop Gain P/PI Operation Type CACR- W (HP) Setting Setting...

  • Page 49: Readjustment 4

    10.2 CHARACTERISTICS AT THE TIME 10.3 READJUSTMENT OF DELIVERY (Cont'd) T h e S E R V O PA C K h a s b e e n a d j u s t e d a t t h e f a c t o r y (3) S t a r t - s t o p c h a r a c t e r i s t i c s ( Fig .
  • Page 50 Table 1 0 5 Potentiometer Adjustment V R 5 ICURI IZEROI I N -B Potentiometer Starting current adjustment Proportional gain Zero drift adjustment Auxiliary input adjustment Functions adjustment Turning CW increases To adjust so that the To be adjusted only when Turning CW increases motor does not turn at the starting current...
  • Page 51 1 0 . 4 ADJUSTMENT PROCEDURES (Cont'd) Table 10 6 Check Terminal Functions Equipment Signal Description Symbol Name • Waveform at motor forward running Phase A pulse input . . : : * PA Phase A reverse input i i 171 ; 1-1 1-1 PG input Phase B pulse input .
  • Page 52 + 6 V 1_13,1_____1 - .I INPUMM3-1) —6V TORQUE REFERENCE O V CH2 IT-MON) APPROX —4 5 V MOTOR CURRENT PHASE U (TM3-5) PHASE V(TM3-6) MOTOR SPEED Fig 1 0 5 Wa v e f o r m s at the Respective CH1 (VTG) Check Terminals for Step Responses - 2V x Nr/min/1000...

  • Page 53: Ac Servomotor

    However, w h e n t h e SERVOPACK i s overhauled b y Normally MS ON YASKAWA, check the user constants before running since (P operation) they are reset to the standard setting Table 11 3 Inspection Schedule for SERVOPACK •...

  • Page 54: Troubleshooting Guide 4

    Realign w i t h driven machine Motor misaligned Balance coupling Unusual noise Coupling o u t of balance Check alignment, loading of bearing, lubrication and Noisy bearings contact Yaskawa representative Vibration o f driven machine Contact the machine manufacturer...

  • Page 55: Servopack 4

    1 2. 2 S E R V O PA C K 12 2 1 L E D Indication (7-segment) for Tr o u b l e s h o o t i n g Table 1 2 2 L E D Indication for Troubleshooting Detection Lighting Condition Probable Cause...
  • Page 56 • Correct the wiring • Blink alternately after the motor • Wiring error rotates momentarily at starting • Contact your YASKAWA represen- • Blink alternately during operation tative — ' The LED I M displays one of three type indications according to the trouble conditions...
  • Page 57 SERVOPACK TYPE : CACR-SR R (Rack-mounted Type) TOKYO OFFICE Ohtemachi Bldg, 1-6-1 Ohtemachi, Chiyoda-ku, Tokyo, 100 Japan Phone (03) 3284-9111 Te l e x YASKAWA J33530 F a x (03) 3284-9034 YASKAWA ELECTRIC AMERICA, INC Chicago-Corporate Headquarters 2 9 4 2 MacArthur Blvd Northbrook, IL 60062-2028 U S A...
  • Page 58 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

This manual is also suitable for:

Usarem-01aUsarem-07aUsarem-05aUsarem-02aUsarem-03aUsarem-02 b ... Show all

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