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Y A S K A W A A C D R I V E O P T I O N K I T S : UUX001700, UUX001701, UUX002314, UUX002315 yaskawa.com/TOEPYAIGA8003 D O C U M E N T N U M B E R : T O E P Y A I G A 8 0 0 3...
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This Page Intentionally Blank YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
Refer to the Technical Manual for more information about programming and parameter settings. Manuals You can download the Technical Manual from the Yaskawa website shown on the back cover of this manual. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
1.2 Glossary Glossary Terminology Used in this Document Description Drive YASKAWA AC Drive GA800 YASKAWA AC Drive Option Option UL Type 1 Kit YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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1.2 Glossary YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
This signal word identifies a hazard that can cause minor or moderate injuries if you do not prevent NOTICE This signal word identifies a property damage message that is not related to personal injury. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
• Yaskawa can change the products, specifications, and content of the instructions without notice to make the product and/or the instructions better. • If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number on the front cover to order new copies.
• Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, +3, -, B1, and B2. Contact Yaskawa or a Yaskawa representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
Closed-Loop Crimp Terminals To comply with UL standards, use UL-approved closed-loop crimp terminals and heat-shrinkable tubing. Use the tools recommended by the terminal manufacturer to crimp the closed-loop crimp terminal. Yaskawa recommends closed-loop crimp terminals and heat-shrinkable tubing from PANDUIT Corp.
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For use with PANDUIT Corp. heat-shrinkable tubing HSTT-series or an equivalent UL-recognized heat-shrinkable tubing rated 600 V minimum. Refer to the manual packaged with the drive for recommended closed-loop crimp terminals for the drive. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
Do not transport the assembled Drive/UL Type 1 Kit in a horizontal position. If horizontal shipment is required, you must install the UL Type 1 Kit at the final destination. Incorrect shipping positions can cause damage to the drive. Compatible Products....................16 Installation Environment ..................17 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
• Installing the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and grounding the neutral point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point. Vibration Contact technical support for assistance.
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3.2 Installation Environment YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
Receiving 1. Examine the products for damage. If there is damage to the products, contact the shipping company immediately. The Yaskawa warranty does not include damage from shipping. 2. Verify the product model number to make sure that you received the correct model.
Left Support Bracket USP05470-1 Bottom Cover USP05621-1 Front Cover USP05473-1 Fuse Support Bracket USP05474-1 Fuse Support Insulator UIS00374-1 Customer Busbar UBR02663-1 Left Busbar UBR02660-1 Center Busbar UBR02661-1 Right Busbar UBR02662-1 Terminal Barrier UBR00354-1 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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USP05619-1 Bottom Housing USP05464-A Right Support Bracket USP05469-1 Left Support Bracket USP05468-1 Bottom Cover USP05618-1 Front Cover USP05466-1 Fuse Support Bracket USP05467-1 Fuse Support Insulator UIS01279-1 Customer Busbar UBR02656-1 Left Busbar UBR02657-1 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Fuse Support Insulator UUX002315 Screw 4250 4302 M10 × 28 Bolt 5125 M10 Lock Nut 5144 Customer Bus Bars and M8 × 30 Bolt Internal Bus Bars M8 Fender Washer M8 Lock Washer YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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(53.50) (17.55) (8.58) (18.58) Note: Fuse kit front covers Units: mm(in) hidden to show detail Figure 4.3 Kit UUX001700 Contents for Models 2360, 2415, 4371, 4414, and 5192 to 5289 Component # Component Description Part # Quantity Top Cover USP04784-1...
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USP04766-1 Fuse Support Insulator UIS01071-1 Customer Busbar UBR02184-1 Left Back Busbar UBR02178-1 Left Front Busbar UBR02179-1 Center Back Busbar UBR02180-1 Center Front Busbar UBR02181-1 Right Back Busbar UBR02182-1 Right Front Busbar UBR02183-1 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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M8 Fender Washer 5412 4605 M8 × 45 Screw Internal Bus Bars 4720 4477 4568 M8 × 40 Screw Internal Bus Bars 5382 5412 M8 × 35 Screw Internal Bus Bars 5472 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
Tighten terminal cover screws and hold the case safely when you move the drive. If the drive or covers fall, it can cause moderate injury. Drive Exterior and Mounting Dimensions............30 Kit Installation Procedure ..................32 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
Remove and discard the two bottom hanging brackets. Remove and discard the wiring covers. A - Bottom Hanging Brackets B - Wiring Covers Figure 5.2 Remove the Front Cover, Brackets and Wiring Covers YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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A - Top Protective Cover C - Right Support Bracket B - Left Support Bracket D - Screws (M4 × 10 pan head screw) Figure 5.3 Attach the Top Cover and Support Brackets YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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D - Screw (M6 × 16 hex screw) B - Bottom Cover E - Bolt/Washer (M8 bolt/washer) C - Screw (M4 × 10 pan head screw) Figure 5.4 Attach the Bottom Housing and Bottom Cover YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Use M10 hardware to assemble customer busbar. Do not fully tighten hardware. Repeat this process six times. A - Customer Busbar C - M10 × 28 Bolt B - M10 Nut Figure 5.5 Assemble the Customer Busbar YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Repeat this process twice. A - Fuse Support Bracket C - Screw (M5 × 20 pan head screw) B - Fuse Support Insulator Figure 5.7 Assemble the Fuse Support Subassembly Install drive output wiring. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Repeat this process twice. Models 2169/2211/4140/4168 use top hole Models 5062/5077/5077/5099 use bottom hole A - Screw (M6 × 12 pan head screw) Figure 5.8 Attach the Fuse Support Subassembly to Bottom Housing YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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FWH-450A or -325A or -350A (EATON/Bussmann) UFU000043 or UFU000039 or UFU000040 4140 FWH-275A or -300A (EATON/Bussmann) UFU000037 or UFU000038 4168 FWH-400A or -325A (EATON/Bussmann) UFU000041 or UFU000039 5062 5077 FWP-150A (EATON/Bussmann) 05P00017-0166 5099 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the M8 screws to a tightening torque of 9 to 11 N∙m (80 to 97 in∙lb). A - Fuses x 3 B - Screw (M8 × 20 captive hex head screw) Figure 5.10 Attach the Fuses YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Attach the right busbar to Terminal T/L3 Attach the center busbar to Terminal S/L2 Attach the left busbar to Terminal R/L1 A - Existing Terminal Block Hardware Figure 5.11 Attach the Remaining Busbars YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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5. Fully tighten terminal blok screws. 6. Fully tighten M10 hardware. Insert straight end into drive terminal block. Attach using vertical screws. Attach ring terminal to busbar using M10 hardware Figure 5.12 Attach the Remaining Busbars YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the M4 screws to a tightening torque of 1 to 1.4 N∙m (13 to 18 in∙lb). A - Fuse Kit Front Cover B - Screw (M4 × 10 truss head screw) Figure 5.13 Attach the Kit Front Cover YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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5.2 Kit Installation Procedure The kit installation is complete and the drive is now fitted with a UL Type 1 enclosure. Figure 5.14 Completed View YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
Remove and discard the two bottom hanging brackets and the drive terminal block covers. A - Bottom Hanging Brackets B - Terminal Block Covers Figure 5.15 Remove the Brackets and Terminal Covers YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the screws to a tightening torque of 2 to 2.5 N∙m (62 to 71 in∙lb). A - Support bracket B - Screw (M5 × 12 pan head screw) Figure 5.17 Attach the Support Brackets to the Drive YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the screws to a tightening torque of 2 to 2.5 N∙m (62 to 71 in∙lb). A - Bottom Housing B - Screw (M5 × 12 pan head screw) Figure 5.18 Attach the Bottom Housing to the Support Brackets YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Use two M4 × 16 pan head screws to assemble the fuse bracket. Tighten the screws to a tightening torque of 1 to 1.4 N∙m (13 to 18 in∙lb). Repeat this process twice. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Figure 5.21 Attach the Fuse Support Brackets Use the M10 × 30 bolt and lock nut to assemble the customer busbars. Do not fully tighten the hardware. Repeat this process three times. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Use the existing terminal block hardware to attach the left busbar to Terminal R/L1. Attach the center busbar to Terminal S/L2, and attach the right busbar to Terminal T/L3. Do not fully tighten the hardware. Repeat this process three times. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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UFU000046 4302 5125 A070UD31LI250 (Mersen) UFU000977 5144 Use two M8 × 30 bolts, M8 lock washers, and M8 fender washers to attach the fuses to the busbars. Repeat this process three times. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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A - M4 × 16 screws. Tighten these B - Existing Terminal Hardware. screws first. Tighten the screws Tighten this hardware last. to a tightening torque of 1.5 to 2 N∙m (13 to 18 in∙lb). Figure 5.26 Tighten Hardware YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the M4 screws to a tightening torque of 1 to 1.4 N∙m (13 to 18 in∙lb). A - Screw (M4 × 10 truss head B - Fuse Kit Front Cover screw) Figure 5.27 Reattach the Kit Front Cover YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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5.2 Kit Installation Procedure The kit installation is complete and the drive is now fitted with a UL Type 1 enclosure. Figure 5.28 Completed View YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
B - Screws (M4 × 10 pan head screw) Figure 5.29 Attach the Top Protective Cover Remove the lower hanging bracket from each side of the drive. A - Hanging Bracket Figure 5.30 Hanging Bracket YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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(not needed with Type 1 kit) A - Support bracket B - Screw (M5 × 14 pan head screw) Figure 5.31 Attach the Support Brackets to the Drive YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the screws to a tightening torque of 1 to 1.4 N∙m (13 to 18 in∙lb). A - Bottom Housing B - Screw (M4 × 10 pan head screw) Figure 5.32 Attach the Bottom Housing to the Support Brackets YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the screws to a tightening torque of 1 to 1.4 N∙m (13 to 18 in∙lb). A - Screw (M4 × 10 pan head screw) B - Bottom Cover Figure 5.33 Attach the Bottom Cover YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Detail A - Screw (M6 × 14 pan head screw) Figure 5.35 Attach the Fuse Support Brackets Upper Support Bracket Drive Model Use Holes Marked 2360, 2415, 4371, 4414, 5192 to 5289 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the screws to a tightening torque of 9 to 11 N∙m (80 to 97 in∙lb). Tighten the drive terminals (R/L1, S/L2, and T/L3) to 35 N∙m (310 in∙lb). Terminal nuts are M12. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Semiconductor Fuse Drive Model Yaskawa Part Number Manufacturer: EATON/Bussmann or Mersen 2415 FWH-1000B UFU000048 4371 FWH-800A UFU000047 2360 FWH-800A or FWH-1000B UFU000047 or UFU000048 4414 5192 A070UD32LI350 UFU000801 5242 A070UD32LI400 UFU000802 5289 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the screws to a tightening torque of 9 to 11 N∙m (80 to 97 in∙lb). A - Fuses x 3 C - Screw (M8 × 35) B - Fender Washer (M8) Figure 5.38 Attach the Customer Busbar YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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A - Screw (M4 × 10 Truss Head D - Drive Terminal Cover Screw) E - Screws (M6 × 14 Pan Head B - Lower Front Cover Screw) C - Upper Front Cover Figure 5.39 Reattach the Front Cover YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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5.2 Kit Installation Procedure The kit installation is complete and the drive is now fitted with a UL Type 1 enclosure. Figure 5.40 Completed View YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
B - Screws (M4 × 10 pan head screw) Figure 5.41 Attach the Top Protective Cover Remove the lower hanging bracket from each side of the drive. A - Hanging Bracket Figure 5.42 Hanging Bracket YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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(not needed with Type 1 kit) A - Support bracket B - Screw (M5 × 14 pan head screw) Figure 5.43 Attach the Support Brackets to the Drive YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the screws to a tightening torque of 2 to 2.5 N∙m (62 to 71 in∙lb). A - Bottom Housing B - Screw (M5 × 14 pan head screw) Figure 5.44 Attach the Bottom Housing to the Support Brackets YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Figure 5.46. A - Fuse Support Insulator C - Screw (M6 × 30 pan head screw) B - Fuse Support Bracket Figure 5.46 Assemble the Fuse Support Bracket Install drive output wiring. YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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4605, 4720 (with fuse FWH-1200B) 4605, 4720 (with fuse FWH-1400A) Lower Support Bracket Drive Model Use Holes Marked 4477, 4568, 5382 to 5472 4605, 4720 (with fuse FWH-1200B) 4605, 4720 (with fuse FWH-1400A) YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Repeat this process three times. A - Customer Busbar D - Lock Washer (M12) B - Bolt (M12 × 38 ) E - Nut (M12) C - Flat Washer (M12) Figure 5.48 Assemble the Customer Busbar YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the drive terminals (R/L1, S/L2, and T/L3) to 35 N∙m (310 in∙lb) A - Left Rear Busbar C - Right Rear Busbar B - Center Rear Busbar Figure 5.49 Attach the Rear Busbars YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Manufacturer: EATON/Bussmann FWH-1000B or 4477, 4568 UFU000048 or UFU000049 13, 14 FWH-1200B FWH-1200B 4605, 4720 UFU000049 or UFU000050 15, 16 FWH-1400A 5382, 5412 FWP-600A UFU000254 13, 14 5472 FWP-700A 05P00017-0214 13, 14 YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Use the supplied screws to attach the busbars and fuses to the upper fuse support insulator. Tighten the screws to a tightening torque of 9 to 11 N∙m (80 to 97 in∙lb). YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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Tighten the screws to a tightening torque of 9 to 11 N∙m (80 to 97 in∙lb). A - Fuses x 3 B - Screw (M8 × 45) Figure 5.54 Attach Customer Busbar to the Fuses YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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A - Screw (M4 × 10 Truss Head D - Drive Terminal Cover Screw) E - Screw (M6 × 14 Pan Head Screw) B - Lower Front Cover C - Upper Front Cover Figure 5.55 Attach the Front Covers YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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5.2 Kit Installation Procedure The kit installation is complete and the drive is now fitted with a UL Type 1 enclosure. Figure 5.56 Completed View YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
Addition: Models 2169, 2211, 4140, 4168, 5062, 5077, and 5099. April 2020 <2> Addition: Applicability to models 5192 to 5472. June 2019 <1> Addition: Semiconductor fuse part numbers. January 2019 First Edition YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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YASKAWA TOEPYAIGA8003D UL TYPE 1 KIT INSTALLATION MANUAL...
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2121, Norman Drive South, Waukegan, IL PLANT) CORPORATION 60085, U.S.A. 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, New Pier Takeshiba South Tower, 1-16-1, Phone: +1-800-YASKAWA (927-5292) or +1- 824-8511, Japan Kaigan, Minatoku, Tokyo, 105-6891, Japan 847-887-7000 Fax: +1-847-887-7310 Phone: +81-930-25-2548 Fax: +81-930-25- Phone: +81-3-5402-4502 Fax: +81-3-5402- www.yaskawa.com...
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