gefran SIEIDrive ADV200 DC Series Quick Start Up Manual
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gefran SIEIDrive ADV200 DC Series Quick Start Up Manual

Field oriented vector ac drive for syncronous/asyncronous motors
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Field oriented vector AC Drive
for syncronous/asyncronous motors
ADV200
ADV200-...-DC
Quick start up guide
......
Specification and installation

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Summary of Contents for gefran SIEIDrive ADV200 DC Series

  • Page 1 Field oriented vector AC Drive for syncronous/asyncronous motors ADV200 ADV200-...-DC Quick start up guide ..Specification and installation...

  • Page 2: Information About This Manual

    Gefran S.p.A has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.

  • Page 3: Table Of Contents

    Table of contents Information about this manual ..........2 1 - Safety Precautions ............... 6 1.1 Symbols used in the manual ................6 1.2 Safety precaution ....................7 1.3 General warnings .....................7 1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes .......................9 2 - Introduction to the product ..........
  • Page 4 6.3 Parameter modifi cation ...................61 6.4 How to save parameters .................62 6.5 Confi guration of the display ................63 6.5.1 Language selection ......................63 6.5.2 Selection of Easy / Export mode ..................63 6.5.3 Startup display .........................63 6.5.4 Back-lighting of the display ....................63 6.6 Alarms ......................64 6.6.1 Alarm reset ........................64 6.7 Messages .......................64...
  • Page 5 10.2 Choke ......................139 10.2.1 Optional input chokes (L1) ...................139 10.2.2 Optional external choke (L2) ..................139 10.3 External EMC fi lter (optional) ..............144 10.4 Braking resistor (optional) ................146 10.5 Installation of optional cards ...............147 10.5.1 SLOT / Encoder Card Management ................148 10.5.2 Procedure ........................149 10.5.3 Shielding of optional card connections ................150 Appendix 1 - Parallel connection (400 ...

  • Page 6: Safety Precautions

    1 - Safety Precautions 1.1 Symbols used in the manual Indicates a procedure, condition, or statement that, if not strictly observed, could result in personal injury or death. Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne Warning! sont passtrictement respectées, il y a des risques de blessures corporelles ou de mort.

  • Page 7: Safety Precaution

    Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé que dans les conditions d’exploitation et les lieux prévus dans le manuel et uniquement avec les dispositifs et les composants recommandés et autorisés par Gefran. 1.2 Safety precaution The following instructions are provided for your safety and as a means of prevent- ing damage to the product or components in the machines connected.
  • Page 8 dependent upon its proper handling,installation, operation and maintenance. Seul un personnel dûment formé peut intervenir sur cet appareil et uniquement après avoir assimilé l’ensemble des informations concernant la sécurité, les procédures d’installation, le fonctionnement et l’entretien contenues dans ce manuel. La sécurité et l’effi cacité du fonction- nement de cet appareil dépendent du bon accomplissement des opérations de manutention, d’installation, de fonctionnement et d’entretien.

  • Page 9: Instruction For Compliance With Ul Mark (Ul Requirements), U.s. And Canadian Electrical Codes

    1.4 Instruction for compliance with UL Mark (UL require- ments), U.S. and Canadian electrical codes Short circuit ratings ADV200 inverters must be connected to a grid capable of supplying a symmetrical short-circuit power of less than or equal to “xxxx A rms (at 480 V +10% V max). The values of the “xxxx”...
  • Page 10 Over-speed; over-load/current limit; motor overload Drive incorporate over-speed, over-current/current limit, motor overload protection. Instruction manual specify degree of protection and detailed installation instruction. Overload protection for solid state motor. The drive is provided with motor overload protection. This protection is imple- mented as a software function.

  • Page 11: Introduction To The Product

    The new inverter series “SIEIDrive ADV200” represents an innovative concept in drive technology, as a result of the constant technological research and of the ex- perience that the Gefran Group has acquired keeping a constant presence aside that of the major sector players.

  • Page 12: Drive Type Designation

    2.1 Drive type designation The main technical characteristic of the drive are showed in the product code and in the nameplate. I.e. product code: ADV 1 040 -K B X -4 -XX YY -DC -SI Safety card EXP-SFTy-ADV included DC bus power supply version Parallel version only: YY : 04 = 400.0 kW XX : MS = MASTER...

  • Page 13: Parallel Inverters

    The inverter must be selected according to the rated current of the motor. The rated output current of the drive must be higher than or equal to the rated cur- rent of the motor used. The speed of the three-phase motor is determined by the number of pole pairs and the frequency (nameplate, data sheet) of the motor concerned.

  • Page 14: Transport And Storage

    3 - Transport and storage Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. Protect the inverter against physical shocks and vibration during transport and storage. Caution Also be sure to protect it against water (rainfall) and excessive temperatures.

  • Page 15: Permissible Environmental Conditions

    Permissible Environmental Conditions Temperature storage ____________________ -25…+55°C (-13…+131°F), class 1K4 per EN50178 -20…+55°C (-4…+131°F), for devices with keypad transport ___________________ -25…+70°C (-13…+158°F), class 2K3 per EN50178 -20…+60°C (-4…+140°F), for devices with keypad Air humidity storage ____________________ 5% to 95 %, 1 g/m to 29 g/m (class 1K3 as per EN50178) transport ___________________ 95 % (3), 60 g/m...

  • Page 16: Mechanical Installation

    4 - Mechanical installation The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating, the temperature of the Drive’s cooling fi ns can rise to a temperature of 158° F (70°C). Caution Le drive doit être monté...

  • Page 17: Fastening Positions

    4.2 Fastening positions 268 [10.55”] Fissaggio a muro Wall mounting 220 [8.66”] 187.6 [7.4”] 150 [5.91”] 156.2 [6.15”] 120 [4.72”] 126.2 [4.97”] 100 [3.94”] Taglia 4 Taglia 3 Taglia 2 Taglia 1 Size 4 Size 3 Size 2 Size 1 267 [10.51”] 135 [5.31”] 110 [4.33”]...
  • Page 18 311 [12.24”] Fissaggio a muro Wall mounting 190 [7.48”] 268 [10.55”] 220 [8.66”] 187.6 [7.4”] 150 [5.91”] ADV200-...-DC ADV200-...-DC ADV200-...-DC Taglia 5 Taglia 4 Taglia 3 Size 5 Size 4 Size 3 265 [10.43”] 267 [10.51”] 421 [16.57”] 421 [16.57”] Fissaggio a muro Wall mounting 275 [10.83”]...
  • Page 19 [16.42”] 355.6 [140”] [16.42”] 177.8 [7.00”] 355.6 [140”] Fissaggio a muro 177.8 [7.00”] Wall mounting (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate ADV200-...-DC [0.26”] Taglia 7 Taglia 7 Size 7 Size 7 [0.26”] 17.45 [0.69”] Taglie 1-2-3 Taglia 4 Sizes 1-2-3 Size 4 [0.21”]...
  • Page 20 [16.42”] [16.42”] 355.6 355.6 [140”] [140”] 177.8 177.8 [7.00”] [7.00”] Fissaggio a muro Wall mounting 400 ... 710 kW (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate [16.42”] [16.42”] [16.42”] 355.6 355.6 355.6 [140”] [140”] [140”] 177.8 177.8 177.8 [7.00”] [7.00”] [7.00”]...
  • Page 21 [0.26”] [0.26”] 17.45 [0.69”] Recommended screws for fastening ADV-72000-KXX-4-MS 04 -SI 400 kW ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 -SI 500kW ADV-72500-XXX-4-SL 12 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer ADV-731500-KXX-4-MS 06 -SI 630kW ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 -SI 710kW ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 -SI...

  • Page 22: Wiring Procedure

    5 - Wiring Procedure Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualifi ed personnel. Im- Warning! proper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage.
  • Page 23 - the output cables are less than 50m (screened) or 100m (unscreened). RCD: Residual Current Device RCCB: Residual Current Circuit Breaker ELCB: Earth Leakage Circuit Breaker Note: The residual current operated circuit-breakers used must provide protection against direct-current components in the fault current and must be suitable for briefl...
  • Page 24 une connexion directede l’entrée avec la sortie du convertisseur (Bypass). The electrical commissioning should only be carried out by qualifi ed personnel, who are also responsible for the provision of a suitable ground connection and a protected power supply feeder in accordance with the local and national regulations. The motor must be protected against overloads.

  • Page 25: Power Section

    5.1 Power section 5.1.1 Cable Cross Section Terminals: L1 - L2 - L3 - BR1 - BR2 - C - D - U - V - W Maximum Cable Cross Section (flexible conductor) Recommended stripping Tightening torque (min) Sizes (mm) (Nm) 1007 0,5 ...
  • Page 26 Bars: L1 - L2 - L3 - C - D - U - V - W Recommended cable cross-section Recommended Tightening torque Sizes stripping (min) AWG / kcmil (mm) (Nm) ADV-72000-KXX-4-MS 04 2 x 100 2 x AWG 4/0 / 75 (U,V,W=M12) (M10) (M12)

  • Page 27: Connection Of Shielding

    5.1.2 Connection of shielding • Sizes 1...5 Fasten the metallic support (A), for shielding of the power section, in the two hous- ings (B) and secure with the two screws + washer provided (C). Fasten the shield of the cables to the omega sections (D). •...

  • Page 28: Emc Guide Line

    For further information regarding electro-magnetic compatibility standards, according to Directive Note! 89/336/EEC, conformity checks carried out on Gefran appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide” on the CD attached to this drive.

  • Page 29: Block Diagram Power Section

    5.1.4 Block diagram power section ADV1007 ... ADV61320 PRECHARGE BR2 (*) BR1 (*) ADV3185-...-DC ... ADV61320-...-DC DC LINK ADV71600 ... ADV73550 400 ... 710kW Input choke Input Output choke (mandatory) fuse ADV- ...- MS.. (mandatory) Output choke Input choke Input ADV- ...- SL..
  • Page 30 400 ... 710kW (ADV200-...-DC) Input Output choke fuse ADV- ...- MS..-4-DC (mandatory) Output choke Input ADV- ...- SL..-4-DC (mandatory) fuse 900 ... 1000kW Input choke Input Output choke (mandatory) fuse ADV- ...- MS.. (mandatory) Output choke Input choke Input ADV- ...- SL.. (mandatory) (mandatory) fuse...

  • Page 31: Internal Emc Fi Lter

    5.1.5 Internal EMC fi lter ADV200 series inverters are equipped with an internal EMI (except ADV200-...-DC models) fi lter able to guarantee the performance levels required by EN 61800-3 standard (according to 2nd environment, category C3) with a maximum of 20 meters of shielded motor cable (up to 50 metres for size 5 and above).

  • Page 32: Power Line Connection

    5.1.6 Power line connection ADV1007 ... ADV61320 L1 L2 L3 BR1 BR2 C 3ph - 400 V / 460 50/60 Hz) ADV3185-...-DC ... ADV61320-...-DC DC - 450/750 V ADV71600 ... ADV73550 3ph - 400 V / 460 50/60 Hz) ADV200 • Quick start up guide - Specification and installation...
  • Page 33 ADV71600-...-DC ... ADV73550-...-DC DC - 450/750 V 400 ... 710 kW ADV-...-MS.. ADV-...-SL Mandatory Mandatory 3ph - 400 V / 460 50/60 Hz) ADV200 • Quick start up guide - Specification and installation...
  • Page 34 400 ... 710 kW (ADV200-...-DC) (450 ... 750 ADV-...-MS..-4-DC ADV-...-SL-4-DC 900 ... 1000 kW ADV-...-SL ADV-...-MS-.. ADV-...-SL Mandatory Mandatory Mandatory 3ph - 400 V / 500 50/60 Hz) ADV200 • Quick start up guide - Specification and installation...

  • Page 35: Input Mains Choke (L1)

    900 ... 1000 kW (ADV200-...-DC) (450 ... 750 V ) ADV-...-MS..-4-DC ADV-...-SL-4-DC ADV-...-SL-4-DC Terminals BR1/BR2 are standard up to size ADV3220, optional in sizes ADV4300 ... 5550, larger sizes Note! are not used. Recommended combination F1 fuses: see paragraph “10.1 Optional external fuses”, page 137 5.1.7 Input mains choke (L1) Sizes ADV1007 ...

  • Page 36: Motor Connection

    5.1.8 Motor connection ADV1007 ... ADV61320 L1 L2 L3 BR1 BR2 C 3 ph Note: terminals L1-L2 and L3 are not present in -DC versions. ADV71600 ... ADV73550 3 ph Note: terminals L1-L2 and L3 are not present in -DC versions. 400 ...

  • Page 37: Braking Unit Connection (Optional)

    900 ... 1000 kW ADV-...-SL ADV-...-MS.. ADV-...-SL Output choke Output choke Output choke or current-sharing or current-sharing or current-sharing choke (mandatory) choke (mandatory) choke (mandatory) 3 ph Note: terminals L1-L2 and L3 are not present in -DC versions. 5.1.9 Braking unit connection (optional) L1 L2 L3 BR1 BR2 C Braking resistor ADV200-...-4...

  • Page 38: Parallel Connection On The Ac (Input) And Dc (Intermediate Circuit) Side Of Several Inverters

    5.1.10 Parallel connection on the AC (Input) and DC (Intermediate Circuit) side of several inverters INVERTER 1 INVERTER 2 INVERTER .. INVERTER 6 B y-... (MASTER) The inverters used have to be all the same size. The mains power supply has to be simultaneous for all inverters, i.e. a single switch /line contactor has to be used.

  • Page 39: Parallel Dc Connection

    5.1.11 Parallel DC connection In the case of DC power supply, insertion of an AC mains inductance on the power supply input of the power supply unit is compulsory (for the type of inductance, consult the manual of the power supply unit). Caution To avoid to damnage the integrated EMI fi...

  • Page 40: Connection Of Fans

    5.1.12 Connection of fans Sizes Terminals 1007 ... 61320 No connection is necessary: the drive’s internal power supply unit powers the fan (+24Vac). Terminals Sizes 1 x 230V / 50/60Hz, Mass 250V/10A contact (*) 2.4A (50Hz) - 3.3A (60Hz) 71600 ... 72500 Power the internal fan (max 600W) with a single-phase voltage on terminals U3/V3.
  • Page 41 Make sure the sequence of the three-phase fan power supply phases is the same as that shown on the relative drive terminals. If not, the air flow will be inadequate to ensure correct cooling.. Caution ADV200 • Quick start up guide - Specification and installation...

  • Page 42: Regulation Section

    5.2 Regulation section 5.2.1 Removing the terminal cover When removing the covers be carefull to lateral metal sheet enclosure. Presence of sharp edge are possible. Warning! 5.2.2 Cable Cross Section Maximum Cable Cross Section Recommended Tightening torque (min) stripping (min) Terminal strips (Regulation card) (AWG)
  • Page 43 Table 5.2.3.1: Regulation terminals Strip T2 (top) Terminal Designation Function COM Digital Common reference for digital output 2 (Relay 2) output 2 Digital output 2 Programmable digital relay output 2 (NO). Default = Drive ready 250 V - 30 V / 2A Analog output 1 Analog output 1.

  • Page 44: Switches, Jumpers And Led

    +24V voltage, which is used to externally supply the regulation card has to be stabi- lized and with a maximum ±10% tolerance. The maximum absorption is 1A. It is not suitable to power supply the regulation card only through a unique rectifi er and Caution capacitive fi...
  • Page 45 +24 V To Expansion Cards +24 V Analog input 1 Analog output 1 Analog input 2 Analog output 2 +10V +24V Digital input E mon - 10V FR forward src FR reverse src Digital output 1 (Relay 1) Drive OK Multi ref sel 0 src Digital output 2 (Relay 2)
  • Page 46 +24V OUT +24V OUT +24V OUT Enable Enable Enable Dig.inp E Dig.inp E Dig.inp E FR forward src FR forward src FR forward src Dig.inp 1 Dig.inp 1 Dig.inp 1 FR reverse mon FR reverse mon FR reverse mon Dig.inp 2 Dig.inp 2 Dig.inp 2 Multi ref sel 0 src...

  • Page 47: Power Supply Unit Regulation Card (Only For Sizes ≥ 71600)

    5.2.5 Power supply unit regulation card (only for sizes ≥ 71600) Figure 1: Terminals location Terminals Function Voltage / Current Input of the precharge enable control (15 - 35V, 5 - 11mA) Output of the MLP static signal (low - active signal) (5 …...
  • Page 48 AC Mains frequency S6-1...4 S7-1...4 50 Hz (Default) OFF (50 Hz) OFF (50 Hz) 60 Hz ON (60 Hz) ON (60 Hz) Control description • OK RELAY The OK relay has a normally open contact which close at the end of the precharg- ing phase if no alarm condition is present (overtemperature, power supply on the regulation card ±15V).

  • Page 49: Braking

    5.3 Braking There are various possible types of braking: via internal braking unit and external braking resistor (up to size ADV5550), via external braking unit (BUy, usable for all sizes), Injection of direct current from the Inverter into the motor (D.C. braking) There are two essential differences between the two braking methods: A braking unit can be used for speed reduction (e.g.: from 1000 to 800 rpm), whereas D.C.
  • Page 50 Sizes Technical data of the Internal Braking Units (Duty 50%) Nominal current of the Peak current Minimum braking internal braking unit resistance value (Ω) 1007 1015 1022 1030 1040 Internal Braking 2055 Units (standard internal) 2075 2110 15.5 3150 3185 3220 4300 Internal Braking...

  • Page 51: Encoder

    5.4 Encoder The encoders may only be connected to the inverter when an EXP-...-ADV op- tional card is installed. For further details of the technical specifi cations, refer to the EXP-...-ADV optional card manual. For instructions regarding fastening of the optional card, see paragraph 10.5 of this manual.
  • Page 52 TxA/RxA TxB/RxB Reserved +5 V RS485 Figure 5.5.1.1: Serial connection (not insulated) A twin-pair consisting of two symmetrical conductors, spiral wound with a common shield plus the bonding connection cable, connected as shown in the fi gure, must be used for connection. The transmission speed is 38.4 kBaud. For connection of the RS485 serial line to the PC, see the fi...

  • Page 53: Drive / Rs485 Port Point-To-Point Connection (With Insulation)

    • an optional USB/ RS232 adapter, code S5A20 (including the cable for USB connection) • shielded cable for the XS / PCI-COM (or PCI-485) connection, code 8S8F59, see fi gure 5.5.1.1 . 5.5.2 Drive / RS485 port point-to-point connection (with insulation) To make the connection with galvanic isolation, the OPT-RS485-ADV optional card is required.

  • Page 54: Typical Connection Diagrams

    5.6 Typical connection diagrams Stop Drive ok ON / Start Mains contactor EMERGENCY-OFF ON / OFF t = 1 s Start / Stop Figure 5.6.1: Auxiliary control circuits ADV200 • Quick start up guide - Specification and installation...
  • Page 55 Dig. Out.4 + 24V PS Dig. Out.3/4 Dig. Out.3 0 V24 COM Dig. Out.3/4 COM ID Analog output 1 Analog output 2 Digital input E mon (Enable) - 10 V FR forward src + 10 V FR reverse src 0 V 10 Multi ref sel 0 src Multi ref sel 1 src Fault reset src...
  • Page 56 For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level function, please see chapter 7 “Application Examples” in the EXP-SFTy-ADV manual (code 1S5F94) in the Caution CD supplied with the drive or which you can download from www.gefran.com ADV200 • Quick start up guide - Specification and installation...
  • Page 57 Dig. Out.4 + 24V PS Dig. Out.3/4 Dig. Out.3 0 V24 COM Dig. Out.3/4 COM ID Analog output 1 Analog output 2 Digital input E mon (Enable) - 10 V FR start mon + 10 V FR reverse mon 0 V 10 Multi ref sel 0 src Multi ref sel 1 src Fault reset src...

  • Page 58: Use Of The Keypad

    6 - Use of the keypad This chapter describes the keypad and methods of use for display and program- ming of inverter parameters. 6.1 Description LCD display led is lit 7 virtual leds line: ILim led is off 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD Four alphanumeric lines...

  • Page 59: Navigation

    LED’s meaning: the LED is lit, when the drive operates with a positive torque the LED is lit, when the drive operates with a negative torque the LED is lit, when the drive is enabled The led is lit when the drive is in local mode and OFF when in remote mode.

  • Page 60: Scanning Of The Parameters

    Description of the parameter. Depends on the type of parameter: ● Numeric parameter: displays the numeric value of the parameter, in the format required, and unit of measurement (fi gure A). ● Binary selection: the parameter may assume only 2 states, indicated as OFF-ON or 0 - 1 (fi...

  • Page 61: Parameter Modifi Cation

    This function permits access to any parameter entering only the software number of the parameter (PAR). When the parameter reached by the “Goto” command is displayed, it is possible to navigate all the parameters forming part of the same group using the ▲ and ▼ keys.

  • Page 62: How To Save Parameters

    ● LINK type parameter The parameter may assume the number of another parameter as value. ILim 0 5 . 0 4 PA R : 6 1 0 Ram ref 1 src Analo g in p ut 2 mon Value: 1550 ILim ILim ILim...

  • Page 63: Confi Guration Of The Display

    6.5 Confi guration of the display 6.5.1 Language selection Menu 04 DRIVE CONFIG, parameter 04.15 Language select, PAR: 578, default=English. Used to set one of the languages available : English, Italian, Francais, Deutsch, Polish, Romanian, Russian, Turkish and Portuguese. ILim ILim ILim 0 4 .

  • Page 64: Alarms

    Menu 04 DRIVE CONFIG, parameter 04.14 Display backlight, PAR : 576. Sets lighting of the display the light of the display remains always on. (default) the light switches off after approx. 3 minutes from pressing of the last key. 6.6 Alarms The alarms page is displayed automatically when an alarm occurs.

  • Page 65: Saving And Recovery Of New Parameter Settings

    ILim Message Load default Code: 0001H-1 Press ESC to exit MESSAGE : identifi es a message. xx indicate show many messages are enqueued. The queue may contain a maximum of 10 messages and the message with the highest number is the most recent.

  • Page 66: Load Parameters From Keypad

    If an error occurs during transfer, the following message is displayed: ILim Message Save par failed Code: Press ESC to exit paragraph 8.2. The code XX indicates the type of error, see To exit from the error message, press the ESC key. 6.8.3 Load parameters from keypad Menu 04 DRIVE CONFIG, parameter 04.18 Load par from keypad, PAR : 592.

  • Page 67: Commissioning Via Keypad (Startup Wizard)

    7 - Commissioning via keypad (STARTUP WIZARD) Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualifi ed personnel. Im- Warning! proper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage.
  • Page 68 According to the EEC standards the ADV and accessories must be used only after checking that the machine has been produced using those safety devices required by the 89/392/EEC set of rules, as far as the machine industry is concerned. These standards do not apply in the Americas, but may need to be considered in equipment being shipped to Europe.
  • Page 69 Fire and Explosion Hazard: Fires or explosions might result from mounting Drives in hazardous areas such as locations where fl ammable or combustible vapors or dusts are present. Drives should be installed away from hazardous areas, even if used with motors suitable for use in these locations. Risque d’incendies et d’explosions.
  • Page 70 No dielectric tests should be carried out on parts of the drive. A suitable measuring instrument (internal resistance of at least 10 kΩ/V) should be used for measuring the signal voltages. Il ne faut pas éxécuter de tests de rigidité diélectrique sur des parties du convertisseurs. Pour mesurer lestensions, des signaux, il faut utiliser des instruments de mesure appropriés (résis- tance interne minimale 10kΩ/V).

  • Page 71: Startup Wizard

    7.1 Startup Wizard 7.1.1 Startup Wizard for Asynchronous Motors Introduction The ADV200 can operate with regulation modes : Voltage/Frequency (V/f) , Sen- sorless (open loop) and fi eld-oriented control (closed loop). Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f. Start-up in one mode is valid also for the other regulation modes.
  • Page 72 Step 1 - Connections Connect the drive to the power supply as illustrated in the following diagrams: Connection to the mains and motor L1 L2 L3 BR1 BR2 C 3 ph (3ph - 400 V / 460 V 50/60 Hz) “5.1.6 Power line For ADV-...-DC versions please refer to the diagrams in paragraph connection”, page 32...
  • Page 73 Step 2 - Setting motor parameter (Set motor data) Set the rating data of the motor connected: rated voltage, rated frequency, rated current, rated speed, rated power, power factor (cosφ). Motor & Co. IEC 34-1 / VDE 0530 Type: ABCDE Motor: 3 phase 12345-91 50 Hz...
  • Page 74 f = motor rated frequency (menu 16 MOTOR DATA par. 2006) nN = motor rated speed (menu 16 MOTOR DATA par. 2004) Rated power [kW]: motor rated power, for a motor rating plate with a HP power value, set the rated power kW = 0.736 x motor power Hp value.
  • Page 75 At the end of the self-tuning procedure there is a request to open the Enable contact (terminals Note ! 7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed. The calculated parameters are saved in a RAM memory to enable the drive to perform the neces- sary calculations.
  • Page 76 Step 4 - Setting the maximum speed reference value (Set max speed) This step is used to defi ne the maximum motor speed value that can be reached with each single reference signal (analog or digital). ILim ILim ILim ILim STARTUP WIZARD S E Q .
  • Page 77 Step 7 - Motor speed adjustment test In this step the basic settings in order to perform a functional test of the drive- motor system are described. This functional test uses factory settings as far as the analog and digital commands of the drive are concerned. The preset regulation mode is V/f.
  • Page 78 may be necessary‘: set the input signal to its maximum value and set the An inp 1 gain tune parameter (PAR: 1508) to 1. 9. If the motor still rotates with a reference of zero, eliminate the condition by self-tuning the analog input offset: set the input signal to its minimum value and set 1 for An inp 1 offset tune (PAR: 1506).

  • Page 79: Startup Wizard For Synchronous Motors

    7.1.2 Startup Wizard for Synchronous Motors Introduction The ADV200 can operate with regulation modes: fi eld-oriented vector control FOC-CL of permanent magnet synchronous motors (brushless). Before starting, check the factory setting: Note! Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=Flux vector CL.
  • Page 80 Step 1 - Connections For ADV-...-4-DC versions, refer to the diagrams in paragraph “5.1.6 Power line connection”, page 32 and “5.1.8 Motor connection”, page 36. Connect the drive to the power supply as illustrated in the following diagrams: Connection to the mains and motor L1 L2 L3 BR1 BR2 C 3 ph (3ph - 400 V...
  • Page 81 Step 2 - Setting motor parameter (Set motor data) Set the rating data of the motor connected. The self-tuning procedure is described below using the data of an imaginary motor by way of example. Rated Voltage [V]: motor rated voltage as indicated on the data plate. Rated current [A]: motor rated current, approximately, the value should not be less than 0.3 times the rated current of the drive, output current class 1 @ 400V on the rating plate of the drive.
  • Page 82 Step 3 - Autotune of the motor The drive carries out the motor autotune procedure (real measurement of motor parameters). Autotune may last a few minutes. If this operation generates an error message (example Error code 1), check the connections of the Note ! power and control circuits (see - Connections), check motor data settings (see...
  • Page 83 Autotuning can be cancelled at any time by pressing Note ! ILim ILim ILim ILim ILim STARTUP WIZARD STARTUP WIZARD S E Q . 0 1 PA R : 2 0 2 4 Autotune STARTUP WIZARD Run autotune still ? Close Enable input Autotune still Open Enable input...
  • Page 84 Step 5 - Encoder phasing For Flux vector CL mode only (Menu 04 DRIVE CONFIG, parameter 04.2 Regula- tion mode, PAR: 552, default=Flux vector CL). The drives have a command to start automatic phasing of the absolute encoder (the brake must be blocked). Phasing must be repeated whenever: the drive is replaced (alternatively, download parameters taken from previous drive)
  • Page 85 Step 7 - Setting ramp parameters (Set ramps) Set the acceleration and deceleration times for the profi le of ramp 0 : PAR: 700 PAR: 700 ILim ILim ILim S E Q . 0 1 PA R : 7 0 0 S E Q .

  • Page 86: First Customized Start-Up

    7.2 First customized start-up In this section a startup test is performed, using a standard confi guration, to check drive functioning and command connections. A programming sequence has to be run to achieve a fi rst simple customisation in order to be able to set the drive for the requested application. The main sections to be used, depending on the desired confi...
  • Page 87 • Selecting the type of reference After setting the regulation mode, the source of the speed reference must be set in the Ramp ref 1 src parameter (05 REFERENCES menu, PAR: 610). This source can be selected from among those listed in the L_MLTREF selection list: Analog input 1 mon parameter (PAR: 1500) to use the signal applied to terminals 1 –...
  • Page 88 Also in this case the ramps can be set in the Acceleration time 0 parameter (06 - RAMPS menu, PAR: 700) and Deceleration time 0 parameter (PAR: 702) parameters. • Motor potentiometer To use the motor potentiometer, the signals to increase or decrease the reference must be defi...
  • Page 89 Signals for the digital outputs can be programmed using the Digital output 1...4 src parameters (13 - DIGITAL OUTPUTS menu, PAR: from 1310 to 1316) using the settings in the L_DIGSEL1 selection list. The drive also includes two analog outputs which are not factory-set. These outputs must be enabled by setting Analog out 1 src (15 - ANALOG OUTPUTS menu, PAR: 1800) and Analog out 2 src parameters (PAR: 1802) with a signal selected from selection list L_ANOUT.

  • Page 90: For Synchronous Motors And Foc-Cl Control

    7.2.2 For Synchronous Motors and FOC-CL control At start-up, the synchronous motor may turn slightly in the direction opposite to that of rotation. This Note ! may depend on the parameter settings, the position of the rotor and the inertia/load applied. •...
  • Page 91 • Ramps setting The acceleration and deceleration ramps can be set in Acceleration time 0 (06 - RAMPS menu, PAR: 700) and Deceleration time 0 (PAR: 702). The signal available on the analog input can be adjusted using Analog inp 1 scale parameter (14 - ANALOG INPUTS menu, PAR: 1504), An inp 1 offset tune parameter (PAR: 1506) and An inp 1 gain tune parameter (PAR: 1508).
  • Page 92 • Input and Output terminals The default setting of the input terminals is as follows: - Terminal 7 Digital input E Enable - Terminal 8 Digital input 1 FR forward src, PAR 1042 - Terminal 9 Digital input 2 FR reverse src, PAR 1044 - Terminal 10 Digital input 3 Multi ref sel 0 src...
  • Page 93 To stop the motor with the deceleration ramp, press STOP. If the Enable contact is opened the inverter bridge is immediately disabled and the motor stops for inertia To return to control using the terminal strip commands and analog speed refer- ence: Stop the motor Open the Enable terminal...

  • Page 94: Programming

    7.3 Programming 7.3.1 Menu display modes The programming menu can be displayed in two modes, which can be selected using the Access mode parameter (04 - DRIVE CONFIG menu), see chapter 6.5.2: • Easy (default) only the main parameters are displayed. •...

  • Page 95: Variable Interconnections Mode

    7.3.3 Variable interconnections mode The source (src) allows the desired control signal to be assigned to the function block input. This operation is performed by using specifi c selection lists. Possible control signal sources: 1 – Physical terminal The analog and digital signals come from the terminal strip of the regulation card and/or from those of the expansion cards.
  • Page 96 * -1 Analog input 1 Block Terminal input Analog input 1 mon * +1 An inp 1 alt value An inp 1 sign src Null Null An inp 1 alt sel src Ramp Setpoint Block Ramp ref 1 src Ramp ref 1 mon Ramp ref invert src Null The diagrams above illustrate the internal processing philosophy of the single...

  • Page 97: Multiple Destination

    7.3.4 Multiple destination Several functions can be assigned together to each input: to display which and how many functions have been assigned to each input, check the relative “dest” parameter to see whether there is a number shown in square brackets to the right of the number of the selected parameter (as shown in the fi...

  • Page 98: Troubleshooting

    8 - Troubleshooting 8.1 Alarms To reset alarms, see paragraph 6.6.1. Note ! In the following table, the Code is visible only from serial line. Code Error message shown Sub-code Description on the display No alarm Condition: No alarm present Condition: DC link overvoltage alarm due to energy recovered from the motor.
  • Page 99 Heatsink OT Condition: Heatsink temperature too high alarm Solution: - Verify the correct operation of the cooling fan. - Check that the heatsinks are not clogged Condition: Heatsink temperature too high or too low alarm The temperature has exceeded the upper or lower limit set for the linear temperature trans- HeatsinkS OTUT ducer.
  • Page 100 Opt Enc fault Condition: Error in the communication between Regulation and Encoder feedback card. Solution: Check that it has been inserted correctly , see chapter 11.5. Condition: External alarm present. External fault A digital input has been programmed as an external alarm, but the +24V voltage is not avail- able on the terminal.
  • Page 101 Condition: may occur during functioning when the watchdog protection of the micro is acti- vated; the alarm is inserted in the alarm list and alarm log. After this alarm: Watchdog - the drive automatically runs a reset - motor control is not available. XXXXH-X The XXXXH-X code indicates the reason for the error: take note for examination with the service centre.
  • Page 102 Cause: The firmware on the optional encoder card is incompatible with that on the regulation card. The information received from the encoder is not reliable Solution: Contact Gefran in order to update the firmware on the optional encoder card. ADV200 • Quick start up guide - Specification and installation...
  • Page 103 Condition: this may occur when powering the drive if an expansion card has been removed or replaced or the incorrect enable key is inserted for a given firmware function. 0064H- Card removed from slot 1. 0014H- Card removed from slot 2 0003H-3 Card removed from slot 3 0078H-...

  • Page 104: Speed Fbk Loss Alarm According To The Type Of Feedback

    8.1.1 Speed fbk loss alarm according to the type of feedback To interpret the causes of the alarm correctly, read the parameter 17.30 SpdFbkLoss code, PAR 2172, Note ! as described below. Take the digits of the number in hexadecimal format and enter them in the table below: D7..D4 Valore...
  • Page 105 For each D0, D1, D2, D3 value other than 0x0 search for the sub-values it can be divided into in table 1. In the table regarding the type of encoder in use, search for the sub-values obtained from each D0, D1, D2, D3 digit in the corresponding columns Value.D0, Value.D1, Value.D2, Value.D3 Value.D1 = 2H Cause: (CRC_CKS_P)disturbed SSI signals cause a CKS error or Parity.
  • Page 106 ● Speed fbk loss [22] alarm with sinusoidal incremental encoder Value Description Name D7..D4 Cause: voltage level not correct or disturbance on signals of incre- MOD_INCR mental channels A-B. Solution: Check the connection of the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder 1 supply, check parameter 2108 Encoder 1 signal Vpp.
  • Page 107 ● Speed fbk loss [22] alarm with EnDat absolute encoder Value Description Name D7..D4 Cause: voltage level not correct or disturbance on signals of incre- MOD_INCR mental channels A-B. Solution: Check the connection of the the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder 1 supply, check parameter 2108 Encoder 1 signal Vpp.
  • Page 108 ● Speed fbk loss [22] alarm with Hiperface absolute encoder Value Description Name D7..D4 Cause: voltage level not correct or disturbance on signals of incre- mental channels A-B. Solution: Check the connection of the the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder 1 supply, check parameter 2108 Encoder 1 signal Vpp.
  • Page 109 When this has been signalled the information obtained from the encoder is not reliable. Solution: Contact Gefran in order to update the firmware on the optional card. ADV200 • Quick start up guide - Specification and installation...

  • Page 110: Messages

    8.2 Messages For more information see chapter 6.7. Note ! Index Error message shown Sub-code Description on the display Condition: may occur during loading of the parameter database saved in flash normally appears in the following conditions: at initial power-on when a new firmware version is downloaded, when the regulation is installed on a new size, when the region is changed.
  • Page 111 Solution: Close the enable contact before sending the Autotune command Internal calculation error concerning IGBT control Solution: Perform autotuning once more, if the problem persists, contact the Gefran technical support centre. The drive has measured a stator resistance value exceeding the set limit.
  • Page 112 Index Error message shown Sub-code Description on the display Condition: may occur during recognition of power cards. If this message is displayed, it is not Power config possible to drive the motor. 0020H-32 The power card is configured for a drive that is incompatible with the regulation card 0021H-33 The configuration of the power card is not compatible with the regulation card...
  • Page 113 0001H-1 Incorrect PLC key. PLC application not available. Solution: Ask Gefran to supply the correct key to enable the desired firmware function. Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given Key expiring firmware function.
  • Page 114 The information received from the encoder is not reliable Solution: Contact Gefran in order to update the firmware on the optional encoder card. Condition: this may occur when powering the drive if an expansion card has been removed or Options cfg changed replaced or the incorrect enable key is inserted for a given firmware function.
  • Page 115 Index Error message shown Sub-code Description on the display Incorrect absolute encoder impulse count Solution: Check the electric signals of the absolute encoder. Check the configura- tion of the absolute encoder. Incremental encoder impulse count sign inverted with respect to the absolute encoder impulse count.

  • Page 116: Specifi Cation

    9 - Specifi cation 9.1 Environmental Conditions Installation location __________________Pollution degree 2 or lower (free from direct sunligth, vi- bration, dust, corrosive or inflammable gases, fog, vapour oil and dripped water, avoid saline environment) Installation altitude __________________Max 2000m (6562 feet) above sea level;. Mechanical conditions for installation ___Vibrational stress: EN 60721-3-3 Class 3M1 Operating temperature ______________-10…+40°C (32°…104°F) Operating temperature (1) ____________+40 ...

  • Page 117: Speed Control Limits

    9.3.3 Speed control limits Control range (1) _____________________± 32000 rpm Speed format (1) _____________________32 bit Frequency range _____________________± 2000 Hz Max frequency ______________________FVCL: 300Hz, FVOL : 150 Hz, VF : 500 Hz (fsw ≥ 4kHz) FVCL: 200Hz, FVOL : 150 Hz, VF : 200 Hz (fsw = 2kHz) Min frequency _______________________FVCL: 0Hz, FVOL : 0.5 Hz, VF : 1 Hz (1) referred to Full scale speed, PAR:680.

  • Page 118: Flux Reduction

    Loop sampling time __________________125μs Band width _________________________< 200Hz (FOC CL) Control range _______________________1:1,5 of Rated speed (5). The fl ux reduction range depends on the type of motor. Please contact Gefran for further details. 9.5 DC circuit Overvoltage threshold (Overvoltage) ______820 V Undervoltage threshold (Undervoltage) ____380 V ADV200 •...

  • Page 119: Input Electrical Data

    9.6 Input electrical data 9.6.1 AC power supply AC Input voltage, U _________________3 ph 380 V -15% ... 500 V +5%, AC Input frequency ___________________50/60 Hz, ± 2% Choke _____________________________integrated (DC) Total harmonic distortion (THD) _________40% Light duty, 50% Heavy duty (at nominal current) Connection to IT Networks: _____________not suitable.

  • Page 120: Dc Power Supply

    9.6.2 DC power supply AC Input voltage _____________________450 - 750 V Sizes ADV200-...-4-DC DC versions (Motor cos phi 0.9 @ 400 V DC Input current (*) ADV200-...-DC Heavy duty (Arms) Light duty (Arms) 3185 3220 4300 4370 4450 5550 5750 5900 61100 61320...

  • Page 121: Output Electrical Data

    9.7 Output electrical data U2 Max output voltage ________________0,94 x U =AC Input voltage) f2 Max output frequency _______________500 Hz (Sizes 1007 ... 72000) , 200 Hz (≥ Size 72500) Braking IGBT Unit ____________________Standard internal (with external resistor. except ADV200- ...-DC models);...
  • Page 122 Rated output current Rated output current (For Asynchronous motors) (For Synchronous motors) =400Vac =460Vac =400Vac =460Vac Sizes Heavy duty Light duty Heavy duty Light duty Heavy duty Light duty Heavy duty Light duty 1007 1015 1022 1030 1040 11.7 11.7 10.5 2055 16.5...

  • Page 123: Derating Values For Switching Frequency

    9.7.1 Derating values for switching frequency The derating factors shown in the table below are applied to the rated DC output by the user. They are not automatically implemented by the drive: DRIVE Derating factor Switching frequency Sizes Default Higher 2 kHz 4 kHz 6 kHz...

  • Page 124: Overload For Output Frequency

    If, in the Heavy duty mode, the factory setting of Switching freq mode (PAR: 568) is changed from Note! 0=Fixed to 1=Variable, the switching frequency is controlled by the temperature of the drive heat sink and the output frequency. For further information see the Functions and Parameters manual, menu 4.9. 9.7.2 Overload for output frequency For Asynchronous motors Heavy duty...
  • Page 125 For Asynchronous motors Heavy duty Light duty Sizes K1 SP [%] K2 SP [Hz] K3 SP [Hz] K1 SL [%] K2 SL [Hz] 1007 1015 1022 1030 1040 2055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900 61100 61320 71600...

  • Page 126: Voltage Level Of The Inverter For Safe Operations

    9.8 Voltage level of the inverter for safe operations The minimum time between the moment in which an ADV200 drive is disabled from the mains and that in which an operator can operate on internal parts of the drive, without the danger of electric shock, is 5 minutes. The value consider the time to turn-off for a drive supplied at 460V +10%, without any options (time indicated for disabled drive condition).

  • Page 127: Cooling

    Cooling All the Drives have internal fans. Airflow of fan Dissipated power Sizes Heatsink (m Internal (m 1007 1015 1022 1030 1040 2055 2075 56 x 2 2110 56 x 2 3150 80 x 2 3185 80 x 2 3220 80 x 2 4300 2 x 250...

  • Page 128: Weight And Dimensions

    9.10 Weight and dimensions Sizes Weight (kg) Weight (lbs) Sizes Weight (kg) Weight (lbs) ADV200-...-4 ADV200-...-4-DC 1007 ... 1040 12,8 2055 ... 2110 10,2 22,5 3150 ... 3185 16,4 36,2 3185 26,5 3220 48,5 3220 39,7 4300 ... 4450 70,6 4300 ...
  • Page 129 118 mm (4.65”) 100 [3.94”] 82 mm (3.23”) Figure 9.10.1: Size 1 Dimensions 150 mm (5.91”) 120 [4.72”] 110 mm (4.33”) Figure 9.10.2: Size 2 dimensions ADV200 • Quick start up guide - Specification and installation...
  • Page 130 180 mm (7.09”) 150 [5.91”] 135 mm (5.31”) Figure 9.10.3: Size 3 dimensions (ADV200-...-4) 180 mm (7.09”) 150 [5.91”] Figure 9.10.4: Size 3 dimensions (ADV200-...-4-DC) ADV200 • Quick start up guide - Specification and installation...
  • Page 131 268 [10.55”] Figure 9.10.5: Size 4 dimensions (ADV200-...-4) 268 [10.55”] Figure 9.10.6: Size 4 dimensions (ADV200-...-4-DC) ADV200 • Quick start up guide - Specification and installation...
  • Page 132 311 [12.24”] 220 [8.66”] 265 [10.43”] 279 [10.98”] Figure 9.10.7: Size 5 dimensions (ADV200-...-4) 311 [12.24”] 325 [12.80”] 45.5 [1.79”] 190 [7.48”] 265 [10.43”] Figure 9.10.8: Size 5 dimensions (ADV200-...-4-DC) ADV200 • Quick start up guide - Specification and installation...
  • Page 133 422 [16.61”] 350 [13.78”] 175 [6.89”] Figure 9.10.9: Size 6 dimensions (ADV200-...-4) 421 [16.57”] 360 [14.17”] 275 [10.83”] 175 [6.89”] 350 [13.78”] Figure 9.10.10: Size ADV61110-...-DC dimensions ADV200 • Quick start up guide - Specification and installation...
  • Page 134 421 [16.57”] 360 [14.17”] 275 [10.83”] 175 [6.89”] 350 [13.78”] Figure 9.10.11: Size ADV61320...-DC dimensions 355.6 (16.4) (14.0) 177.8 Vista senza protezioni (*) Protezione in policarbonato trasparente View without protections (*) Protective trasparent policarbonate (19.1) Figure 9.10.12: Size 7 dimensions ADV200 •...
  • Page 135 [33.0] Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate (Optional BARS KIT) [19.1] 177.8 177.8 Figure 9.10.13: Sizes 400 ... 710 kW dimensions ADV200 • Quick start up guide - Specification and installation...
  • Page 136 1257 [49.49] (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. (Optional BARS KIT) [19.1] 177.8 Figure 9.10.14: Sizes 900 - 1000 kW dimensions ADV200 • Quick start up guide - Specification and installation...

  • Page 137: Options

    10 - Options 10.1 Optional external fuses 10.1.1 AC input side fuses (F1) The inverter must be fused on the AC Input side. Use fast fuses only. F1 - AC input side fuses DC link EUROPE AMERICA Sizes capacitors life time [h] Type Code Type...

  • Page 138: Fuses Of The Power Section Dc Input Side (F2)

    10.1.2 Fuses of the power section DC input side (F2) Use the following fuses when a Line Regen converter is used (for more details refer to the converter instruction manual): F2 - External fuses for DC input side EUROPE AMERICA Sizes Type Code...

  • Page 139: Choke

    Use of mains chokes with an impedance of at least 3% is recommended. The table below shows the minimum inductance values and current ratings with the codes proposed by Gefran. In case of a Master and Slave connection (400 to 1000 kW devices) the use of...
  • Page 140 When the drive is operated at the rated current and at 50 Hz, the output chokes cause a voltage drop Note ! of approx. 2% of the output voltage. Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 • Quick start up guide - Specification and installation...
  • Page 141 S7FFI1 ADV-735500-KXX-4-MS 10 LU3-4-800 S7FFI1 1000 kW ADV-735500-XXX-4-SL HD / LD LU3-4-800 S7FFI1 ADV-735500-XXX-4-SL LU3-4-800 S7FFI1 Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). Note ! ADV200 • Quick start up guide - Specification and installation...
  • Page 142 Table 2: Busbars with integrated output chokes Sizes Type Code 400 kW OUT-PW-KIT 2P S72641 500 kW OUT-PW-KIT 2P S72641 630 kW OUT-PW-KIT 2P S72641 710 kW OUT-PW-KIT 2P S72641 900 kW OUT-PW-KIT 3P S726411 1000 kW OUT-PW-KIT 3P S726411 Nota: viste senza protezione.
  • Page 143 S7FO8 1000 kW ADV-735500-XXX-4-SL HD / LD 0.015 1240 LU3-400 S7FO8 ADV-735500-XXX-4-SL 0.015 1240 LU3-400 S7FO8 Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). Note ! ADV200 • Quick start up guide - Specification and installation...

  • Page 144: External Emc Fi Lter (Optional)

    10.3 External EMC fi lter (optional) The ADV200 inverter is provided with an internal fi lter as standard (except “5.1.5 Filtro EMC interno”, page ADV200-DC models), see section Optional external fi lters for different installations are listed in the table below. AC mains voltage 400V -15% …...
  • Page 145 F4ZZ2 ECF3 F4ZZ2 C4 / 2nd / 100 m For internal filter specification see chapter 5.1.5. Note ! Filters dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 • Quick start up guide - Specification and installation...

  • Page 146: Braking Resistor (Optional)

    être utilisé conjointement à celui du dispositif de protection thermique. Resistors dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). Note ! ADV200 • Quick start up guide - Specification and installation...

  • Page 147: Installation Of Optional Cards

    10.5 Installation of optional cards Up to three optional cards can be inserted in the three slots under the top cover: • Slot 1: dedicated to IO cards (EXP-IO-...-ADV) - (*) • Slot 2: dedicated to Encoder cards (EXP-...-ADV) • Slot 3: dedicated to fi...

  • Page 148: Slot / Encoder Card Management

    10.5.1 SLOT / Encoder Card Management Configurations other than those described below are not allowed. Attention 1 encoder managed (one optional card) Optional Card SLOT Software recognition EXP-DE-I1R1F2-ADV Incremental Digital Encoder (DE) EXP-SE-I1R1F2-ADV Incremental Sinusoidal Encoder (SE) Incremental Sinusoidal Encoder + EXP-SESC-I1R1F2-ADV SinCos Absolute (SESC) Encoder 1...

  • Page 149: Procedure

    10.5.2 Procedure 1. Remove the bottom cover as indicated in paragraph 5.2.1. 2. To remove the top cover, loosen screws B by about 2 turns and slide out cover C as shown in the fi gure. 3. To prevent damage to the connection of the keypad, the top cover can be positioned as indicated in the fi...

  • Page 150: Shielding Of Optional Card Connections

    4. Position and fasten the metallic shield (S), provided with the optional card, with the screws S1 and S2 (x1) as shown in the fi gure. SLOT 1 5. Position the optional card in the dedicated Slot (in the example, the EXP-IO card is inserted in Slot 1).

  • Page 151: Appendix 1 - Parallel Connection (400

    Appendix 1 - Parallel connection (400 ... 1000kW sizes) A 1.1 Introduction To obtain a drive of more than 355 kW connect a number of single units of be- tween 200 kW and 355 kW in parallel. A parallel connection of several drives basically consists of one MASTER unit and one or more SLAVE units.
  • Page 152 • hardware dead time compensation • alarm signal management (including local diagnostics via LED) • temperature signal management. INT-P-ADV-SLAVE card The INT-P-ADV-SLAVE card interfaces between the power section of the slave unit and the master unit. It also performs the following functions: •...

  • Page 153: A 1.2 Ms-Sl Interface Cable Wiring Sizes 400

    A 1.2 MS-SL interface cable wiring sizes 400...710 kW Fit the ADV200 MASTER and SLAVE inverters inside the electrical panel. Connect all the power section cables and connect the signal cable for interfacing between the 2 drives. The cable (code 8S860B) for connecting 2 drives is one metre long and has two quick coupling male MDR connectors at the ends.

  • Page 154: A 1.2 Ms-Sl Interface Cable Wiring Sizes 900

    A 1.2 MS-SL interface cable wiring sizes 900...1000 kW Fit the ADV200 MASTER and SLAVE inverters inside the electrical panel. Con- nect all the power section cables and connect the 2 signal cables for interfacing between the 3 drives. The cable (code 8S860B, x 2) for connecting the drives is one metre long and has two quick coupling male MDR connectors at the ends.

  • Page 155: A 1.4 Jumpers And Switches

    A 1.4 Jumpers and Switches INT-P-ADV (MASTER and SLAVE) cards The jumpers and switches on these cards are factory-set. DO NOT change these settings. A 1.5 LEDs The cards incorporate a LED diagnostics system for rapid analysis of everything happening on a multi-unit drive. INT-P-ADV (MASTER and SLAVE) cards Normal LEDS Colour...
  • Page 156 Normal LEDS Colour FUNCTION functioning ALARM PHASE U PHASE V They light up to indicate a short circuit between the output phases PHASE W It lights up to indicate a power rectifier heat sink overtemperature It lights up to indicate overtemperature of the air inside the drive IGBT U They light up to indicate loss of the feedback signal relating to the mo- IGBT V...

  • Page 157: A 1.6 Scheda Exp-Sfty-Adv

    For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level function, please see chapter 7 “Application Examples” in the EXP-SFTy-ADV manual (code 1S5F94) in Caution the CD supplied with the drive or which you can download from www.gefran.com. ADV200 • Quick start up guide - Specification and installation...

  • Page 158: Appendix 2 - Miscellaneous

    Appendix 2 - Miscellaneous A 2.1 DC-link capacity DC-link capacity DC-link capacity (μF) (μF) Size Size 1007 5750 5600 1015 5900 6800 1022 61100 11200 1030 61320 13600 1040 71600 16800 2055 72000 16800 2075 72500 25200 2110 73150 25200 3150 1500 73550...

  • Page 159: A 2.2 Encoders

    A 2.2 Encoders Encoders provide motor speed and position feedback The regulation algorithms in the ADV200 drive are capable of controlling asyn- chronous and permanent magnet synchronous (brushless) motors. With asynchro- nous motors the regulation algorithm may or may not use the speed measurement obtained from the encoder reading.
  • Page 160 In the event of an encoder malfunction the drive generates the Speed fbk back loss alarm and the cause of the malfunction is shown in parameter 2172 SpdFb- kLoss code. If the encoder is not used by the regulation algorithm the drive still manages the encoder position reading but does not generate an alarm in case of malfunctioning.

  • Page 161: Phasing

    A.2.3 - Phasing In order for the Brushless regulation algorithm to function correctly, it is necessary to know the position of the rotor with respect to the stator power phases. Therefore the 0° position provided by the absolute encoder must be known with respect to the position of a motor pole and the encoder count direction must match the motor power phases.
  • Page 162 Possible faults: - faults in electric signals not detected with a “Speed fbk loss [22]” alarm - error in the PAR 2008 Pole pairs parameter setting - error in the PAR 2100 Encoder pulses parameter setting Static phasing Using this method, in which the motor cannot move, the encoder and motor data cannot be cross-checked to verify the matching of parameters or count direction.
  • Page 163 GEFRAN BENELUX GEFRAN FRANCE GEFRAN TAIWAN GEFRAN INDIA Pvt. Ltd Lammerdries-Zuid, 14A 4, rue Jean Desparmet - BP Rm. 3, 9F., No.8, Ln. 157, Head offi ce (Pune offi ce) 8237 B-2250 OLEN Cihui 3rd St., Zhongli City, Survey No: 182/1 KH, Bhukum, 69355 LYON Cedex 08 Ph.

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