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Related Manuals for MUTOH ValueCut VC2-1800
Summary of Contents for MUTOH ValueCut VC2-1800
- Page 1 MAINTENANCE MANUAL Cutting Plotter VC2-600 VC2-1300 VC2-1800 VC2E-MM-00...
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Page 2: Revision History
MAINTENANCE MANUAL REVISION HISTORY Date Sheet No. CONTENTS Apr 3, 2019 VC2E-MM-00... -
Page 3: Important Safety Information
MAINTENANCE MANUAL Important Safety Information Safety Instructions General and Personal Safety Precautions [PERSONAL SAFETY] For personal safety, observe the following general precautions: A second person should be available to disable the system in an emergency. Wear appropriate protective gear that fits comfortably. ... -
Page 4: Table Of Contents
MAINTENANCE MANUAL TABLE OF CONTENTS REVISION HISTORY ....................2 Important Safety Information ................3 Safety Instructions ......................3 General and Personal Safety Precautions ..............3 TABLE OF CONTENTS ..................4 Introduction ......................7 Exploded View ...................... 8 A. Main Unit Assembly ....................8 B. - Page 5 MAINTENANCE MANUAL Restoration of Settings ....................40 Factory Default Parameter ..................41 Belt Tension Adjustment ....................42 Tool Carriage Belt ....................42 X Motor Belt ......................43 Y Motor Belt ......................44 Troubleshooting ....................45 Maintenance Diagnostics .................... 45 How to Start Maintenance Diagnostics ..............45 Diagnostic Test for SRAM and DRAM ..............
- Page 6 MAINTENANCE MANUAL The tool carriage does not move up/down............... 58 Some unexpected lines are plotted................58 The cutting force is not applied correctly..............58 Media drops sometimes................... 59 Error Message and Handling ..................60 Serious Error ......................60 Operation Error ......................
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Page 7: Introduction
ValueCut Cutting plotter. Please refer to the parts list and exploded views for convenience of ordering replacement parts. For further Tech Support enquiries and assistance please contact the following Email address: cs_service@mutoh.co.jp VC2E-MM-00... -
Page 8: Exploded View
MAINTENANCE MANUAL Exploded View Please use the following exploded view as a reference when selecting the parts. The recommended service parts are circled in red. Please refer to the parts list at the end of this manual for the parts number and parts names. A. -
Page 9: Electronic And Electrical Assembly
MAINTENANCE MANUAL B. Electronic and Electrical Assembly : Recommend Service Parts VC2E-MM-00... -
Page 10: Left End Assembly
MAINTENANCE MANUAL C. Left End Assembly : Recommend Service Parts VC2E-MM-00... -
Page 11: Right End Assembly
MAINTENANCE MANUAL D. Right End Assembly : Recommend Service Parts VC2E-MM-00... -
Page 12: Motor Bracket And Belt Assembly
MAINTENANCE MANUAL E. X Motor Bracket and Belt Assembly : Recommend Service Parts VC2E-MM-00... -
Page 13: Carriage Assembly
MAINTENANCE MANUAL F. Carriage Assembly : Recommend Service Parts VC2E-MM-00... -
Page 14: Pinch Roller Assembly
MAINTENANCE MANUAL G. Pinch Roller Assembly : Recommend Service Parts VC2E-MM-00... -
Page 15: Main Beam Assembly
MAINTENANCE MANUAL H. Main Beam Assembly : Recommend Service Parts VC2E-MM-00... -
Page 16: Drum Assembly
MAINTENANCE MANUAL I. Drum Assembly : Recommend Service Parts VC2E-MM-00... -
Page 17: Stand And Basket
MAINTENANCE MANUAL J. Stand and Basket : Recommend Service Parts VC2E-MM-00... -
Page 18: System Diagram And Wiring Diagram
MAINTENANCE MANUAL System Diagram and Wiring Diagram VC2E-MM-00... -
Page 19: System Diagram
MAINTENANCE MANUAL System Diagram Memory OSC 54MHz OSC 54MHz FLASH 512KBx2 or 512KBx3 54MHz MCF5206EAB54 SRAM DRAM 64KB 1MB or 4MB FPGA TIMER & PWM Generator X Motor Y Motor Driver Driver Driver X Motor Y Motor Encoder Encoder Encoder TIMER &... -
Page 20: Wiring Diagram - Main Board
MAINTENANCE MANUAL Wiring Diagram - Main Board Main board Port Connected to Pinch Roller switch 20x2 Ribbon Cable connect to Motor Drive Board J10 External Ethernet Port Control Panel External USB Port 20x2 Ribbon Cable connect to Motor Drive Board J19 JDR1 External RS-232C Port VC2E-MM-00... -
Page 21: Wiring Diagram - Driver Board
MAINTENANCE MANUAL Wiring Diagram - Driver Board Driver board Port Connected to X Motor encoder Y Motor encoder Rear paper sensor Front paper sensor X Motor power Y Motor power DC Power input J10 20x2 Ribbon Cable connect to Main Board J8 J19 20x2 Ribbon Cable connect to Main Board J41 J21 Flat cable connect to Flat cable 9 pin to 8 pin PCB Assembly J23 DC FAN... -
Page 22: Maintenance
MAINTENANCE MANUAL Maintenance This chapter explains the parts replacement and maintenance of the ValueCut Cutting Plotter. It gives detailed step-by-step instruction on how to replace or adjust the components of this machine. Parts Replacement Removing Covers Please follow the steps below to remove the front, back, side and top covers. The procedure to remove Side cover R is the same as Side Cover: that of Side cover L. - Page 23 MAINTENANCE MANUAL Top Cover: 2. Remove the panel cable and FG cable from 1. Disconnect the panel cable and FG cable. the clamp. (No need to remove the screws securing FG cable) 3. Remove the 2 front cover screws and 2 back cover screws. VC2E-MM-00...
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Page 24: Replacing Pinch Roller Sets
MAINTENANCE MANUAL 4. Lift the Top cover vertically to remove. Make sure not to damage the sensor-flag when lifting the Top cover. Replacing Pinch Roller Sets Please follow the steps below to replace the pinch roller sets. 1. Lower the lever. (Reference: Pinch rollers are up) (Reference: Pinch rollers are down) VC2E-MM-00... - Page 25 MAINTENANCE MANUAL 3. Remove the bracket and washer. 2. Remove the 2 bracket screws. 。 5. Remove the pinch roller set through the 4. Slide the pinch roller set to the right end of notch. the Square Bar. VC2E-MM-00...
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Page 26: Replacing Carriage Board
MAINTENANCE MANUAL Note: When re-installing the Pinch roller set, the Cam roller must be aligned squarely to the Square Bar. Note: When aligning the Cam roller, please remember to keep the release grip locked down. Release Grip Cam Roller Color-code Note: Pinch-roller is color-coded by pressure force. - Page 27 MAINTENANCE MANUAL 2. Disconnect the 4 cables connected to the carriage board. Be careful not to damage the aluminum tape as it is reused. 3. Remove the 2 screws securing the carriage board. Make sure to install the carriage board so that the sensor-flag is in the middle of the sensor.
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Page 28: Replacing Tool Carriage
MAINTENANCE MANUAL Replacing Tool Carriage Please follow the steps below to replace the tool carriage. Retaining Screws Adjustment Screws 1. Loosen the 2 retaining screws (No need to remove them), and then turn the 2 adjustment screws anti-clockwise to loosen the carriage belt. 3. - Page 29 MAINTENANCE MANUAL 6. Make a space between the rollers as shown You can loosen the bolt easily by putting your fingers in the figure above. between the rollers. 7. Remove the roller under the cursor from the Be careful not to drop off the spacer when rail, and then remove the cursor.
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Page 30: Replacing Y-Motor
MAINTENANCE MANUAL Replacing Y-Motor Please follow the steps below to replace the Y-motor. 2. Loosen the tension adjustment screw. Loosen the 3 retaining screws securing (No need to remove them) the bracket. (No need to remove them) 3. Disconnect the 2 cables connected to 4. -
Page 31: Replacing X-Motor
MAINTENANCE MANUAL Replacing X-Motor Please follow the steps below to replace the X-motor. 2. Loosen the tension adjustment screw. Loosen the 4 retaining screws securing (No need to remove them) the bracket. (No need to remove them) 4. Remove the 4 screws securing the X-motor. 3. -
Page 32: Replacing Main Board
MAINTENANCE MANUAL Replacing Main Board Please follow the steps below to replace the main board. 2. Remove the 5 cables and 4 screws. The main board is installed at the right end. 3. Remove the main board. Install the Main board in the reverse order of removal. -
Page 33: Replacing Driver Board
MAINTENANCE MANUAL Replacing Driver Board Please follow the steps below to replace the driver board. 2. Remove the 10 cables and 4 screws. 1. The driver board is installed in the middle. 3. Remove the driver board. Install the Driver board in the reverse order of removal. -
Page 34: Replacing Power Supply Board
MAINTENANCE MANUAL Replacing Power Supply board Please follow the steps below to replace the power supply board. 2. Remove the 2 cables and 4 screws. The power supply board is installed at the left side. 3. Remove the power supply board. Install the Power supply board in the reverse order of removal. -
Page 35: Replacing Fuses
MAINTENANCE MANUAL Replacing Fuses Please follow the steps below to replace fuses. Handling clip 1. Hold the both clips by applying equal pressure on the fuse housing, and push the fuse out. The position of fuse (inlet switch) is different depending on the model. -
Page 36: Firmware Update
MAINTENANCE MANUAL Firmware Update After replacing Main board, it is necessary to update firmware to latest version. Please follow the steps below to update firmware. Note1: Make sure to use the latest version of ValueCut File Uploader. Note2: There are different firmware versions depending on the ValueCut size. When you replace the main board for the firmware update or repair, please make sure to upload the appropriate firmware. -
Page 37: Backup Of Settings
MAINTENANCE MANUAL Backup of Settings Make the backup of "AAS Offset X/Y" and "Scale Length/Width". When updating the firmware, all setting except these values will be initialized. In Offline mode, Press TOOL SELECT key to enter the tool setting menu. Click the right arrow key twice to display the restore menu. -
Page 38: Initialization Of Settings
MAINTENANCE MANUAL Press ENTER key. Note: Only "AAS Offset X/Y" and "Scale Length/Width" can be backed-up. Note: If you want to initialize the backup value, please go to Initialization of Settings Initialization of Settings Completely initialize all the settings including the backup value of "AAS Offset X/Y" and "Scale length/Width". - Page 39 MAINTENANCE MANUAL Press CUT TEST key and ON/OFF LINE key at the same time. Tips for pressing both buttons at the same time： Press the CUT TEST key first, and then press the ON/OFF Line key. 。 Press ENTER key. Press DATA CLEAR key.
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Page 40: Restoration Of Settings
MAINTENANCE MANUAL Restoration of Settings Return to the default value except backed-up values. In Offline mode, Press TOOL SELECT key to enter the tool setting menu. Click the right arrow key twice to display the restore menu. Press ENTER key then all the setting values will be initialized. Turn off the power after initialization. -
Page 41: Factory Default Parameter
MAINTENANCE MANUAL Factory Default Parameter Factory default parameter information is attached under the machine. Below are the items for setup. Numbers shown in each parenthesis below are the example numbers of this machine (Serial# EVC5U0247). AAS Offset (X= -1.6, Y= 0.3) Scale Length (Length: 500 / 496 mm) Width Length (Width: 500 / 500 mm) AAS Offset Setup... -
Page 42: Belt Tension Adjustment
MAINTENANCE MANUAL Belt Tension Adjustment Tool Carriage Belt After replacing the tool carriage belt or belt itself, the belt adjustment is required. Please follow the procedure below. 2. Loosen the 2 retaining screws on the top Move the tool carriage to the far left of the carriage belt roller housing. -
Page 43: Motor Belt
MAINTENANCE MANUAL X Motor Belt Loosen retaining screws 2. Loosen the tension retaining screw securing the X-motor bracket. of X motor bracket. 4. Tighten the 4 retaining screws securing 3. Hook the push-pull gauge into the hole of X the X-motor bracket. motor bracket, and pull toward yourself along the direction parallel to the X-motor belt. -
Page 44: Y Motor Belt
MAINTENANCE MANUAL Y Motor Belt 2. Loosen the tension retaining screw of 1. Loosen the 3 retaining screws securing Y motor bracket. the bracket. 3. Hook the push-pull gauge into the hole of 4. Tighten the 3 retaining screws securing Y motor bracket, and pull toward yourself the Y-motor bracket. -
Page 45: Troubleshooting
MAINTENANCE MANUAL Troubleshooting Maintenance Diagnostics This section describes the maintenance diagnostics as troubleshooting. This diagnostic feature is to check hardware to find out which components are good or defective. Using this diagnostic test facility enables the diagnosing of hardware components. How to Start Maintenance Diagnostics To start the Maintenance Diagnostics, Press and hold down the On/Off Line key and the CUT TEST key while turning on the machine. - Page 46 MAINTENANCE MANUAL Diagnostics Function Diagram システム（LCD が流れている３秒 System cannot go on testing, LCD 間）はテストをすることができま displays a message more than 3 せん。 seconds. Cancel [>] key [<] key [>] key [<] key [>] key [<] key [>] key [<] key [>] key [>] key [<] key [>] key...
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Page 47: Diagnostic Test For Sram And Dram
MAINTENANCE MANUAL Diagnostic Test for SRAM and DRAM This test provides the ability to diagnose the SRAM and DRAM. If these two components are bad, replace them. Otherwise the cutting plotter will not work properly. Diagnostic Test for Lever Sensor It diagnoses the lever sensor. -
Page 48: Diagnostic Test For Media Sensors
MAINTENANCE MANUAL Diagnostic Test for Media Sensors It diagnoses the media sensors. If they are faulty, the cutting plotter cannot detect the media length correctly. The current condition of front and rear sensor will be displayed on the LCD. You can check if the sensors are working correctly by turning it on or off. -
Page 49: Diagnostic Test For Width Sensor
MAINTENANCE MANUAL Diagnostic Test for Width Sensor It diagnoses the width sensor. If the sensor is faulty, the cutting plotter cannot detect the media width correctly. You can check the sensor by moving the tool carriage to the left and right. When moving the tool carriage close to the pinch roller, the message on the LCD changes quickly to on and off. -
Page 50: Diagnostic Test For Motor Encoder And Tool Holder Encoder
MAINTENANCE MANUAL Diagnostic Test for Motor Encoder and Tool Holder Encoder It diagnoses the X and Y motor encoder and tool holder encoder. If the encoder is defective, the cutting plotter cannot work properly. To check if the encoder is bad or good, you can apply a slight force to the tested part (such as a drum, tool carriage or tool holder) then examine the readings. -
Page 51: Holder Encoder Test
MAINTENANCE MANUAL Holder Encoder Test ENTER key ON/OFF LINE key 3 seconds later VC2E-MM-00... -
Page 52: Diagnostic Test For Motor Movement
MAINTENANCE MANUAL Diagnostic Test for Motor Movement It diagnoses the X and Y motors and drivers. If you encounter a motor movement problem, try to change the main board first. If the problem still remains after replacing the main board, try replacing the motor. Drum Movement ENTER key ON/OFF LINE key... -
Page 53: Carriage Movement
MAINTENANCE MANUAL Carriage Movement ENTER key ON/OFF LINE key Right key Left key Holder Movement ENTER key ON/OFF LINE key ENTER key ON/OFF LINE key VC2E-MM-00... -
Page 54: Diagnostic Test For Interface
MAINTENANCE MANUAL Diagnostic Test for Interface This is a function that is not normally used in maintenance work. Check RS-232 9600 ENTER key ON/OFF LINE key Check RS-232 19200 ON/OFF LINE key ENTER key Check Printer Port ON/OFF LINE key ENTER key Check USB port ON/OFF LINE key... -
Page 55: Problems And Solutions
MAINTENANCE MANUAL Problems and Solutions This section describes the typical problems you may encounter while operating the cutting plotter and offers you possible solutions. The cutting quality is not good at the corner or the end point. [Check item] [Action] ... -
Page 56: Media Shifts Away When Plotting A Long Drawing
MAINTENANCE MANUAL Media shifts away when plotting a long drawing. [Check item] [Action] Is the media aligned accurately? Reload the media. Is the media pre-run with Jog key? Reload the media and pre-run. Is the media edge cut straightly? Change the media. -
Page 57: Static Electricity Is Generated
MAINTENANCE MANUAL Static electricity is generated. [Check item] [Action] Is the ground connection correct? Connect the ground correctly. The carriage is locked and cannot move. [Check item] [Action] Is the carriage bearing or roller damaged? Replace the carriage. ... -
Page 58: The Tool Carriage Does Not Move Up/Down
MAINTENANCE MANUAL The tool carriage does not move up/down. [Check item] [Action] Refer to user’s guide and reinstall the holder. Is the blade holder installed properly? Is the flat cable damaged? Replace the flat cable. Is the carriage board damaged? Replace the carriage board. -
Page 59: Media Drops Sometimes
MAINTENANCE MANUAL Media drops sometimes. [Check item] [Action] Is the media loaded askew? Reload the media. Is the pinch roller set on the top of drum? Move the pinch roller to a right position. Is the edge of media damaged? Change the media. -
Page 60: Error Message And Handling
MAINTENANCE MANUAL Error Message and Handling Serious Error This section describes the contents of reboot-required errors as well as the check items and recovery actions. Error Event/Symptom Troubleshooting Are Pinch Rollers installed correctly? Check the width sensor in self-diagnosis. <Parts may be broken> Media detection failed ... -
Page 61: Operation Error
MAINTENANCE MANUAL Remove the obstacle that prevents the Y-axis operation. Check "Y Encoder" and "Carriage Movement" Abnormal condition in CR motor in self-diagnosis. (Y-axis) <Parts may be broken> Y-motor Main board Assy Adjust length of the cutter blade. Remove obstacle that... -
Page 62: Appendix
MAINTENANCE MANUAL Appendix Recommend Service Parts List Part no. Part name VC2-600 VC2-1300 VC2-1800 Location Control Panel Board Assy for VC2 A-36 ML-10042 Control Panel Sticker for VC2 ML-10043 Motor Assy C-16, D-19 ML-10005 Pinch Roller Assy A-34 ML-10009 Carriage Board Assy for VC2 F-37 ML-10047 VC2E-MM-00... - Page 63 MAINTENANCE MANUAL Part no. Part name VC2-600 VC2-1300 VC2-1800 Location Flat Cable Assy for VC2-6 F-S18 ML-10044 Flat Cable Assy for VC2-13 F-S18 ML-10045 Flat Cable Assy for VC2-18 F-S18 ML-10046 Paper Sensor Assy_VC6/VC13 H-15 ML-10012 Paper Sensor Assy_VC18 ML-10013 H-15 VC2E-MM-00...
- Page 64 MAINTENANCE MANUAL Part no. Part name VC2-600 VC2-1300 VC2-1800 Location Carriage Assy_VC6/VC13 (without CR Board) ML-10016 A-35 Carriage Assy_VC18 (without CR Board) A-35 ML-10017 Power Supply Board Assy A-40 ML-10018 Main Board Assy for VC2 A-38 ML-10048 Driver Board Assy A-39 ML-10035 VC2E-MM-00...
- Page 65 MAINTENANCE MANUAL Part no. Part name VC2-600 VC2-1300 VC2-1800 Location Pinch Roller Wheel G-01 ML-10021 X-axis Belt (2GT-L240-W10) D-01 ML-10023 Y-axis Belt (2GT-L172-W10) ML-10024 Roller Holder Flange (2pcs) ML-10025 (2pcs/box) Media Feed Lever ML-10039 A-13 Media Feed Lever A-11/20 ML-10040 (with screw) VC2E-MM-00...
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Page 66: Specification
The specification and data sheet may vary with different materials used. In order to obtain the best output quality, please maintain the machine regularly and properly. MUTOH reserves the right to change the specifications at any time without notice. The above listed specification values are effective only when operated with media certified by MUOTH. -
Page 67: Consumable Item List
MAINTENANCE MANUAL Consumable Item List Item Number Item Name VC-CHD Cutting Blade Holder Cutting Blade Red Cap (45 ﾟ 0.25) (1pcs/box) VC2-CBRE1 Cutting Blade Green Cap (60 ﾟ 0.5) (1pcs/box) VC2-CBGR1 Cutting Blade Blue Cap (60 ﾟ 0.25) (1pcs/box) VC2-CBBU1 Cutting Blade Black Cap (42 ﾟ... - Page 68 MUTOH AMERICA INC. MUTOH Europe nv MUTOH DEUTSHLAND GmbH Tel:81-(0)3-6758-7030 Tel:+1-480-968-7772 Tel:32-(0)59-561400 Tel:49-(0)211-385474-0 Fax:81-(0)3-6758-7021 Fax:+1-480-968-7990 Fax:32-(0)59-807117 Fax:49-(0)211-385474-74 E-mail:cs_service@mutoh.co.jp E-mail:sales@mutoh.com E-mail:mutoh@mutoh.be E-mail:vertrieb@mutoh.de http://www.mutoh.co.jp/en/ http://www.mutoh.com/ http://www.mutoh.eu/ http://www.mutoh.de/ MUTOH North Europe S.A. MUTOH AUSTRALIA PTY.LTD. Tel:352-2702-3045 Tel:61-2-9437-1366 Fax:352-2644-0469 Fax-61-2-9436-2871 E-mail:info@mutohnorth.eu E-mail:sales@mutoh-au.com/ http://www.mutohnorth.eu/ http://mutoh-au.com/...