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This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner. This document is furnished to support the MUTOH Ultima cutting plotter. In consideration of the furnishing of the information contained in this document, the party to whom it is given assumes its custody and control and...
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Dear Customer, Thank you for choosing a Mutoh Ultima series sign cutting plotter. The Mutoh Ultima drag knife cutting plotter has been designed to be one of the most user-friendly and versatile cutting plotters in the market.
VERVIEW OF ENERAL SETTINGS 4.3. L ..........................40 ANGUAGE SELECTION 4.4. K ..........................41 EY COMBINATIONS 5. FINETUNING YOUR CUTTER TO OBTAIN MUTOH QUALITY..............43 5.1. A ........................43 DJUSTING THE KNIFE DEPTH 5.2. O ..........................45 FFSET PRINCIPLE 5.3. O ............................
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 1. REGULATORY AND SAFETY INFORMATION 1.1. EMC STATEMENT FOR CE MARKING Important : This is a Class A product approved for industrial environments. In a domestic environment this product may cause radio interference in which case you may be required to take adequate measures.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 1.4. SAFETY LABELS: SAFETY LABELS, SYMBOLES DE SECURITE, SICHERHEITSSYMBOLE Safety Labels are attached to the internal and external area of the cutter to alert you to potentially hazardous situations or conditions. The following safety labels are used in and on the cutter:...
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2. INSTALLATION PROCEDURES 2.1. PREPARING THE CUTTING ENVIRONMENT The location where you set up your equipment is very important. Please see to it that it meets following conditions : Power supply of 100 to 120 VAC 50/60 Hz or 200 to 240 VAC 50/60 Hz.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2.2. PARTS LIST Contents of the plotter box : Plotter unit with roll support system, 2 Set of 2 water-based fiber tip pens. conveyor rolls and small guiding flanges. Mutoh Ultima User’s Guide.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2.3. UNPACKING AND SETTING UP THE ULTIMA CUTTER Notes : When unpacking the cutter, check whether all parts described in the parts list are included in the box. Consult your dealer if anything seems to be missing.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2.4. CUTTER PARTS & COMPONENTS Part Description Operation Panel Removable Panel with LCD-display and control keys. Power Switch Switches the Ultima cutting plotter ON or OFF. Roll Support System The roll support system carries the conveyor rolls.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Cutting Mat Provides a reliable cutting surface and minimizes damage to the knife tip. USB interface USB connector to easily connect the cutter for fast and reliable data transmission. Serial Interface Connector RS-232 serial interface connector to connect the cutter to the host computer.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2.5. CONNECTING THE CUTTER TO THE COMPUTER To make the connection between the cutter and the computer, you are offered two possibilities. The first possibility is a 2-way RS-232C serial interface. The second possibility is a USB interface.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2.6. CONNECTING THE POWER CABLE Step 1 : Make sure the cutter’s power switch is turned OFF. Step 2 : Plug the plotter-end of the power cable into the connector at the rear of the plotter.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2.7. INSTALLING A TOOL At the right-hand side of the cutter head, you will find a pivoting mounting bracket. Opening this bracket will enable you to install a full range of cutting and drawing tools.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2.8. LOADING MEDIA When loading media into the cutter, it is necessary to clearly distinguish two situations. The first situation is when you are using cut-sheet media. The second situation is when you are using roll media.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Step 5 : Put the hold lever in the DOWN position. This action will initialize the media loading sequence, during which the cutter will measure the loaded sheet. The sheet will be shuffled back and forth, enabling the cutter to determine the media size and enabling you to verify the media transport.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Step 4 : Adjust the position of the pressure rollers so that they align well with the drive rollers and that they can accommodate the roll of vinyl. Doing this, you are helped by the tactile and audible click system for the left pressure roller.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 2.9. TEST SHEET VERIFY EPOS ALIGNMENT → 2.9.1 EPOS Alignment test plot Verify Automatic EPOS Alignment workflow (From FW V2.00 onwards) To verify the EPOS alignment, please follow the instructions below. Step 1 : Power ON the Ultima cutting plotter and install a pen.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 3. CUTTER CONTROLS 3.1. UNDERSTANDING THE OPERATION PANEL CANCEL The [CANCEL] key can be used for clearing all received data. Press the [CANCEL] key to return to the previous setting (without changes).
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions ORIGIN By pressing the [ORIGIN] key you can change the origin point and origin direction Origin direction: L Right (lower right), MANUAL and CENTER When you select MANUAL, you can change the origin point by moving the head with the [JOG] keys to the desired origin point (the LED blinks).
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions TOOL Press the [TOOL] key to select: Knife or Pen READY PAUSE By pressing this key you can interrupt the cutting job. When you press the [READY/PAUSE] key again the cutting job is restarted. When no media is loaded you only can be in pause.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Origin-LED Lights when alternative origin is selected. Blinks when changing origin. Contour Cutting LED Blinks when executing alignment procedure. Take-up System LED This LED will light up if you selected the Take-Up System.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 3.2. DIRECT KEY ACCESS On the operation panel are keys to directly change or control some values of the Ultima cutting plotter. Following items can be changed / controlled directly via the operation panel.
One of the most important factors to obtain good quality, but unfortunately also one of the factors that is easily forgotten, is the offset. For more information about the offset, please refer to the chapter ‘Finetuning your cutter to obtain Mutoh quality’.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 3.2.4. Tool selection To change / control the tool selection, please perform the instructions mentioned bow. Step 1 : Press the [TOOL] key. Step 2 : The actual TOOL setting for the Ultima cutting plotter will be shown on the display. Viewing of the value can be performed in PAUZE as well as in READY mode.
3.2.6. Test selection In order to enable the user to check if the cutter is fully functional, without needing a computer, MUTOH has integrated demo test cuts into the Ultima cutters. For more information about the test cuts, please refer to the chapter ‘Finetuning your cutter to obtain Mutoh quality’.
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When you press the [EXIT] key the changed value will be ignored and you go back to the previous menu. 3.2.7.2. ‘Reset’ Use this function to change a saved user setting to a default value based on Mutoh’s values. Please follow the instructions mentioned below. Step 1 : Press the [PRESETS] key.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Step 4 : Use the [UP] or [DOWN] key to select a setting based on Mutoh’s values. Step 5 : Press the [ENTER] key to confirm the selected user setting. The Ultima cutting plotter will load the requested settings into the active user setting.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Step 3 : Following display will appear. → User 1 Enter = select ↑ = Up ↓ = Down Step 4 : Use the [UP] or [DOWN] key to select the user setting you want to delete.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 3.3. CONTOUR CUTTING Notes : In case the software is not supporting the Ultima contour cutting function, you can use the [CONTOUR CUTTING] key to perform contour cutting. To perform an alignment, please follow the instructions mentioned below.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Step 8 : Press the [CONTOUR CUTTING] key to confirm. On the display following message will appear. Contourcutting : Y Width (mm) : → 500 Start alignment Step 9 : By using the [UP] and [DOWN] key you select an appropriate value for the Y Width.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions Step 19 : The Ultima cutting plotter will move the head toward the third alignment point. On the display following message will appear. Manual alignment method please select the point Step 20 : Use the [JOGG] keys to select the third alignment point (P3). Press the [ENTER] key to perform.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 3.4. SQUARE DETAILS Notes : Please note that the creation of an image should be done in a graphics application software (e.g. CorelDRAW, Corel PHOTO-PAINT, Adobe Illustrator, Adobe Photoshop or MacroMedia Freehand).
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions The square will be detected on the following points. Min. 100 mm (end of roll) (recommended 100 mm) Between boxes: 60 mm – 250 mm (recommended 65 mm) VINYL 5 mm white space Min.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 4. CUTTER SETTINGS & SPECIAL FUNCTIONS 4.1. GENERAL PROCEDURE TO CHANGE SETTINGS ON THE CUTTER Not only there are keys to change or control some values of the Ultima cutting plotter, but more settings are available by following the instructions mentioned below.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 4.3. LANGUAGE SELECTION It is possible to change the user language of your cutter. Please follow the instructions below : Step 1 : In the general setting select [LANGUAGE] with the UP or DOWN key Step 2 : Press the [ENTER] key to confirm your selection.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 4.4. KEY COMBINATIONS ShortCut description Key combination Comment Bar code verification Test + Contour Cutting + Right Position head near bar code first Jog key Updating the keyboard Presets + Origin + Speed + Force...
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 5. FINETUNING YOUR CUTTER TO OBTAIN MUTOH QUALITY 5.1. ADJUSTING THE KNIFE DEPTH Two types of high quality knife holders are available for the Ultima cutters. No matter which type of knife holder you are using, adjusting the knife depth is a very important parameter when it comes to making high quality outputs.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions STANDARD KNIFE HOLDER OPTIONAL KNIFE HOLDER WITH NONIUS Turning the set screw (3) clockwise will make the Take the base part and the ring in your left hand and blade protrude out of the edge of the base part twist the shaft until the knife point protrudes about 0.2...
Accurate measurement of the OFFSET to be used is very difficult and requires specialized equipment. You should therefore adjust the offset (2) by checking real cutting results on the media you will use. MUTOH helps you doing this by way of a semi-automatic offset adjustment routine, which has been integrated into your cutter.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 5.4. OFFSET ADJUSTMENT PROCEDURE In the Ultima you have 3 tools (drag knife, pen and pounce tool) with their own velocity, force, acceleration and offset (only drag knife) settings. Each user preset holds the settings for these 3 tools.
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Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions You have selected “TEST1” Step 1 : After pressing the [UP] key, the cutter will cut the offset “TEST1”. Following pattern is cut. 0.45 0.46 0.47 0.48 0.49 0.50 0.51 0.52 0.53 0.54...
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 5.5. PERFORMING A TEST CUT In order to enable the user to check if the cutter is fully functional, without needing a computer, Mutoh Europe has integrated four demo test cuts into the Ultima cutters.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 5.6. TROUBLESHOOTING In this section you will find a summary of problems that might occur during day-to-day use of your cutter and some hints how to determine the cause of the problem.
Mutoh Ultima Multi-Purpose Cutting Plotter - Operation Instructions 6. ULTIMA CUTTING PLOTTERS - MEDIA COMPATIBILITY & DIMENSIONS 6.1. ULTIMA CUTTING PLOTTERS: MEDIA COMPATIBILITY Ultima 850 Stand Model Maximum Media width: 850 Roll and Cut-Sheet Maximum cutting width : 630 mm...
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