Cascade C Series User Manual
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Cascade C Series User Manual

Weigh forks
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U
SER MANUAL
C-Series
Weigh Forks
NOTE: Weigh forks are factory calibrated
and ready to use.
Legal for trade models are factory
calibrated and ready to use. Additional
certification is required by a local weights
and measures authority.
IMPORTANT: The forks and indicator are
paired and calibrated as a set. Do not
separate. Consult Cascade Service
department with questions.
CAUTION: Treat this precise weighing
system with care. Environment and
application will affect the system and
its components. Conditions with mud,
grime, water, corrosive chemicals and
abrasive substances can damage or affect
performance of the weigh system.
Manual Number 8305557-R2
cascade
corporation
Cascade is a Registered Trademark of Cascade Corporation

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  • Page 1 Conditions with mud, grime, water, corrosive chemicals and abrasive substances can damage or affect performance of the weigh system. Manual Number 8305557-R2 cascade  corporation Cascade is a Registered Trademark of Cascade Corporation...

  • Page 2: Table Of Contents

    CONTENTS Page OVERVIEW SPECIAL DEFINITIONS & TERMINOLOGY WARNINGS & SAFETY MEASURES INSTALLATION USING INDICATOR Functions Indicator Messages USING THE WEIGH SYSTEM Prior To Weighing Handling Loads To Weigh A Load (Normal Weighing Mode) Obtaining Net/Tare/Gross Weight Unknown Tare Weight Method Pre-set Tare Weight Method Powering Off Forks AUTO SHUT-OFF &...

  • Page 3: Overview

    Perform installation and operation in the order described in this manual. Keep this manual in a safe and dry place. In case of damage or loss, request a new copy of the manual from Cascade. Manuals are available at www.cascorp.com under the support tab, "Technical Support Manual" link.

  • Page 4: Special Definitions & Terminology

    SPECIAL DEFINITIONS & TERMINOLOGY Special Definitions The statements shown appear throughout this manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work. Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make your job easier.

  • Page 5: Warnings & Safety Measures

    Follow the steps shown to install the weigh system onto the or capability and could result in loss of warranty. Consult truck. If any instructions are not clear, contact Cascade. Cascade for any required modifications. WARNING: Operators (Drivers) must read...
  • Page 6 Verify that the forks suit proper or label will void certification. conditions. Working Temperature Range: IMPORTANT: Cascade is not responsible for -4° F (-20° C) minimum errors that occur due to incorrect weighing or inaccurate scales. The purchaser is 105°F (40°...

  • Page 7: Installation

    Unlock weigh forks. Install weigh forks. Fork 1 must be installed on the left (driver's view). FK0627.ai IMPORTANT: Contact Cascade before installing on fork positioner attachments. ROTATOR FORKS (with third hook) Verify forks are rated for the loads being handled.
  • Page 8 INSTALLATION Lock Forks NOTE: For rotators, shake forks to verify the pin is fully engaged in the fork bar notch. CAUTION: Pin must engage notch. FK0633.ai If equipped, reinstall fork bar keepers Refer to the attachment's installation instructions for torque values. Keepers FK0636.ai Install battery packs...
  • Page 9 INSTALLATION Locate and mount the indicator Determine a location for the indicator that is within arms length and screen readout is visible. Cabin Roof NOTE: If required, install batteries into indicator. Refer to "Batteries" section, "Replacing Indicator Batteries", page 22. Side Rail Dashboard Indicator...
  • Page 10 Use wire ties as needed. Connect the power cable to the indicator. Connect battery cable(s) to their proper terminal(s). Indicator Connector Port 24V-80V Fuse, 3.15A, Cascade Part No. Fuse, 3.15A, 6167147 Cascade Voltage Part No. 6167147 Converter Connect Connect...

  • Page 11: Using Indicator

    USING INDICATOR Functions Right of Indicator Icons Left of Indicator Icons When the following appears: When the following icon appears: Quantity displayed is the number of Low Battery (indicator and fork batteries) items on the scale The scale is zeroed Weight shown is in pounds The indicator is in PEAK HOLD mode Weight shown is in ounces...

  • Page 12: Indicator Messages

    USING INDICATOR Indicator Messages Error Message Meaning To Exit Error Mode Forks are overloaded Automatic after removing weight Weight on scale is negative or load cell Press the ZERO/OFF key. signal is negative Lift the forks from the ground. Verify weigh system is powered ON and forks are in range of the indicator.

  • Page 13: Using The Weigh System

    USING THE WEIGH SYSTEM WARNING: Operators (Drivers) must read WARNING: Residual risk exists to pedestrians, and understand this manual before being bystanders and service technicians in the work area. allowed to operate this equipment. If the Operate lift trucks and accessory equipment in a safe operator does not understand any part of the working area and in compliance with facility, local and User Manual a supervisor should be asked for an...

  • Page 14: Handling Loads

    USING THE WEIGH SYSTEM Handling Loads IMPORTANT: For handling loads with rotators, refer to the attachment's operator guide. Center load on forks and pallet, load must be flat FK0044.eps FK0045.eps FK0046.eps 8305557-R2...

  • Page 15: To Weigh A Load (Normal Weighing Mode)

    USING THE WEIGH SYSTEM To Weigh A Load (Normal Weighing Mode) IMPORTANT: • At initial daily start up, allow 3-5 minutes for the forks to warm up before weighing loads. • The system will not weigh correctly if the front face or bottom of the forks touches the load or pallet.

  • Page 16: Obtaining Net/Tare/Gross Weight

    USING THE WEIGH SYSTEM Obtaining Net/Tare/Gross Weight FK0471.eps Net (A) + Tare (B) = Gross (C) Net – The weight of the load. Tare – The weight of an unladen load that is not included (pallet, bin, etc). Gross – The combined weight of the load and unladen load. To weigh a load (Net weight) but disregard part of the load (Tare weight), example being a pallet, perform the following procedure:...

  • Page 17: Pre-Set Tare Weight Method

    USING THE WEIGH SYSTEM Obtaining Net/Tare/Gross Weight Unknown Tare Weight Method (Continued) Add a load onto the forks. Load FK0554.eps The indicator will show the load's weight (Net weight). "N" icon disappears and "G" icon appears Gross Weight To view the Gross weight (Tare weight + Net weight), press the "NET/GROSS"...
  • Page 18 USING THE WEIGH SYSTEM Obtaining Net/Tare/Gross Weight NOTE: To program tare presets (up to six), refer to the Appendix section, "Programming Preset Tare Values". Pre-set Tare Weight Method PT values: Preset Tare Designation FK0767.eps If required, zero the indicator. Press and hold the "TARE" button for 5 seconds. The indicator will show "key in".
  • Page 19 USING THE WEIGH SYSTEM Obtaining Net/Tare/Gross Weight Pre-set Tare Weight Method (continued) Position a pallet (or bin) (Tare weight) with load (Net weight) on forks and raise forks. The weight of the load Position load will only show on the indicator. and raise Weight of load "N"...

  • Page 20: Powering Off Forks

    USING THE WEIGH SYSTEM Powering Off Forks Press and hold the blue button on each battery holder for ten seconds or until the blinking blue light turns solid (front face of forks). Release hold on blue button. NOTE: After 2 hours (default) of no weighing, the forks will turn off.

  • Page 21: Advanced Weighing Operation

    ADVANCED WEIGHING OPERATIONS Totaling (Accumulation) This mode adds and totals a group of weights. Verify that the "F 30" parameter setting is "1". Refer to the Appendix section, "Advanced Weighing Options". If required, change parameter setting "F 30" to "1". Refer to the Appendix section.
  • Page 22 ADVANCED WEIGHING OPERATIONS Totaling (Accumulation) (Continued) Press the "ON/PRINT" button to add load weight to the total. The indicator will show "AddEd". NOTE: If a printer is installed, the print out will show the Gross, Net and Tare weights. Repeat Steps 7-10 until all loads are weighed. NOTE: The subtotal can be viewed by pressing and holding the "ON/PRINT"...

  • Page 23: Piece Count (Sampling Method)

    ADVANCED WEIGHING OPERATIONS Piece Count (Sampling Method) This mode uses the sampling method to determine the average piece weight (APW) of a load that requires counting. First, a sample weight is taken and then the load is measured. Verify that the "F 30" parameter setting is "3". Refer to the Appendix section to verify and/or change the parameter setting.
  • Page 24 ADVANCED WEIGHING OPERATIONS Piece Count (Sampling Method) (continued) The screen will show "AddPCS". Press "NET/GROSS" button. NOTE: If "AddPCS" does not show, press the "ON/PRINT" button until "AddPCS" shows. The indicator will show "5" (default value). To sample with a different quantity, refer to the "Configuration Mode Button Functions"...

  • Page 25: Piece Count With Known Weight (Preset Apw's) Method

    ADVANCED WEIGHING OPERATIONS Piece Count (Sampling Method) (continued) Piece Count With Known Weight (Pre-set APWs) Method Record APW values: APW1 Preset APWs Designation APW2 APW3 APW4 APW5 FK0767.eps APW6 If required, zero the indicator. Position an empty pallet (or bin) on the forks. Raise the forks and pallet (or bin).
  • Page 26 ADVANCED WEIGHING OPERATIONS Piece Count (Sampling Method) (continued) Press "NET/GROSS" button to enter Piece Count Mode. Piece Count Mode Use the "TARE" and "ON/PRINT" buttons to navigate to a list of the average piece weights. Choose from the listed APW of products being weighed. For example, count the products with the average piece weight of 50 lbs.

  • Page 27: Batteries

    BATTERIES Fork LED Status Indication FORK BLUE LED FUNCTION: IMPORTANT: For three shift applications, change batteries every morning. • POWERING "ON" – Continuously ON for 5 seconds. • FULL BATTERY NOTE: Battery life will last up to 80 hours if the Working Mode –...

  • Page 28: Charging Fork Battery Packs

    BATTERIES Charging Fork Battery Packs Remove batteries Unlock batteries. Apply pressure on the latch, by hand, on the bottom side of the cap until the latch is free. CAUTION: Do not use a hammer or pry open with a screwdriver. Remove battery packs.

  • Page 29: Indicator Batteries (If Equipped)

    BATTERIES Indicator Batteries (if equipped) NOTE: Based on usage, indicator battery life is variable. The indicator is equipped with four AA batteries. Remove depleted batteries Loosen back cover thumbscrews. Remove back cover. FK0557.eps Remove depleted batteries. Indicator's low battery icon will flash NOTE: Take note of the position and polarity of batteries.

  • Page 30: Printer Equipped

    PRINTER EQUIPPED Print Weight (Normal Weighing Mode) If required, zero the indicator. Position load on forks and raise forks. Load Weigh the load. FK0558.eps Press the "ON/PRINT" button to print. ID. No. 123456 Printer will print out load weight. GROSS 255.0 lb. TARE 50 lb.

  • Page 31: Periodic Maintenance

    IMPORTANT: To prevent weighing inaccuracies, the end user is responsible to check accuracy on a regular basis at intervals that best fit their application and requirements. Development of a periodic schedule will prevent faulty readings. Cascade recommends a minimum interval of every 12 months or 2000 hours, whichever comes first. Daily Inspection...
  • Page 32 PERIODIC MAINTENANCE 2000-Hour Maintenance FORK LOWER HOOKS, CARRIAGE After 2000 hours of truck operation, forks in use shall be inspected at intervals of not more than 12 months Wear (for single shift operations) or whenever any defect or Gauge permanent deformation is detected. Severe applications will require more frequent inspection.

  • Page 33: Appendix

    APPENDIX Advanced Weighing Options Advanced weighing options are special application features. To view, enable, change or disable an advanced weighing options (Parameter "F 30") perform the following procedure: With the indicator powered off, press and hold the "ON/ PRINT" button for approximately 20 seconds. 20 Seconds The indicator will show "-F-".

  • Page 34: Program Preset Tare Values

    APPENDIX Programming Preset Tare Values To add (or update or view) preset tares (Parameter "F 36"), perform the following procedure: With the indicator powered off, press and hold the "ON/ PRINT" button for approximately 20 seconds. 20 Seconds The indicator will show "-F-". Press the "ZERO/OFF" button.
  • Page 35 APPENDIX Programming Preset Tare Values (continued) The right most digit will blink. Refer to "Configuration Mode Button Functions" for adding (or updating) the value. NOTE: The weight's units must match the units of the indicator. Refer to Service Manual, part no. 6910417, for Parameter F8 units.

  • Page 36: Programming Preset Average Piece Weight (Apw) Values

    APPENDIX Programming Preset Average Piece Weight (APW) Values To add (or update or view) preset APW values, (Parameter "F 37") perform the following procedure: With the indicator powered off, press and hold the "ON/ PRINT" button for approximately 20 seconds. 20 Seconds The indicator will show "-F-".
  • Page 37 APPENDIX Programming Preset Average Piece Weight (APW) Values (continued) The screen will show "APW" momentarily and then show the value with the far right digit blinking. Refer to "Configuration Mode Button Functions" for adding a preset APW value. NOTE: The weight's units must match the units of the indicator.
  • Page 38 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at www.cascorp.com AMERICAS Cascade Corporation Cascade Canada Inc. Cascade do Brasil Parts Sales 5570 Timberlea Blvd. Praça Salvador Rosa, 2501 Sheridan Ave.

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