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Summary of Contents for Cascade H Series
- Page 1 NSTALLATION INSTRUCTIONS H-Series Fork Positioners Manual Number 217521 cascade Cascade is a Registered Trademark of Cascade Corporation...
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Page 2: Installation
H-Series Fork Positioners can be operated with any of the hydraulic supply arrangements shown below. Refer to Cascade Hose & Cable Reel Selection Guide , Part No. 212199, to select the correct hose reel for the mast and truck. Hose and fitting requirements are as follows: •... - Page 3 5606 or MIL-0-2104B. Use of synthetic or aqueous base hydraulic fluid is not recommended. If fire resistant hydraulic fluid is required, special seals must be used. Contact Cascade. Flow less than recommended can result in slow and unequal fork movement.
- Page 4 NSTALLATION Attach overhead hoist WARNING: Make sure overhead hoist has a rated capacity of at least Remove banding. 2000 lbs. (910 kg.) Attach hoist to top of backrest as shown and lift Attachment into vertical position. Remove bolt-on lower mounting hooks. FP0211.ill Unlock quick-change lower mounting hooks (if equipped)
- Page 5 NSTALLATION Mount Fork Positioner on truck Lower Attachment onto truck carriage. Engage upper mounting hooks. If sideshifter equipped, make sure bearings are in place and centering tab engages center notch on truck carriage. ITA Class II – 0.60–0.66 in. (15–17 mm) ITA Class III –...
- Page 6 NSTALLATION Install Forks Attach overhead hoist to backrest as shown. Remove capscrews fastening Fork Positioner frame to sideshifter or false carriage. Raise frame to install forks. WARNING: Remove locking pins from forks. Assure that forks slide freely on carriage bars. Install forks, using bottom fork slot to engage forks with carriage.
- Page 7 NSTALLATION Prepare hoses Determine hose lengths required for hydraulic supply configuration of truck. Cut hoses to length and install end fittings or quick-disconnect kits. INTERNAL HOSE REEVING HOSE REELS Sideshifting / Non-Sideshifting Sideshifting / Non-sideshifting Close Forks Close Forks Spread Forks Spread Forks FP0207.ill FP0208.ill...
- Page 8 NSTALLATION Connect hoses prepared in Step 6 to Attachment fittings FP0219.ill Install solenoid control knob – (Solenoid equipped units) PRESS BUTTON SIDESHIFT TO POSITION Button toward driver Adapter Truck control valve handle CL0240.ill Install wiring – (Solenoid equipped units) Diode Control Lever Knob Diode Solenoid Coil...
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Page 9: Solenoid Valve
NSTALLATION Cycle Fork Positioner functions • Open and close forks several times. AUXILIARY VALVE FUNCTIONS Sideshift (if equipped) left and right. Check for smoothness and equal movement. • Check for operation in accordance with ITA Tilt forward Hoist down (ISO) standards. •... - Page 10 ERIODIC MAINTENANCE WARNING: After completing any service procedure, always test each function through five complete cycles. First test with no load, then test with a load to Sideshifter Upper Bearing make sure the attachment operates Fork Carrier Grease Fittings (2) correctly before returning it to the job.
- Page 11 Do you have questions you need answered right now? Call your nearest Cascade Service Department. Cascade Corporation Cascade Canada Inc. Cascade GmbH Cascade Finland U.S. Headquarters 5570 Timberlea Blvd. D-41199 Monchengladbach 01370 Vantas 2201 NE 201st Mississauga, Ontario Klosterhofweg 52...
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