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Cascade F Series Service Manual

Sideshifter
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ERVICE MANUAL
F-Series
Sideshifter
Manual Number 220526
cascade
Cascade is a Registered Trademark of Cascade Corporation

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  • Page 1 Main Menu ERVICE MANUAL F-Series Sideshifter Manual Number 220526 cascade Cascade is a Registered Trademark of Cascade Corporation...

  • Page 2: Table Of Contents

    ONTENTS Page INTRODUCTION, Section 1 Introduction, 1.1 Special Definitions, 1.2 PERIODIC MAINTENANCE, Section 2 100-Hour Maintenance, 2.1 300-Hour Maintenance, 2.2 1000-Hour Maintenance, 2.3 2000-Hour Maintenance, 2.4 TROUBLESHOOTING, Section 3 General Procedures, 3.1 Truck System Requirements, 3.1-1 Tools Required, 3.1-2 Troubleshooting Chart, 3.1-3 Plumbing, 3.2 Hosing Diagram, 3.2-1 Hydraulic Schematic, 3.2-2...

  • Page 3: Introduction

    NTRODUCTION Introduction This Manual provides the Periodic Maintenance, Trouble- shooting, Service and Specifications for F-Series Sideshifters. In any communication about the Sideshifter, refer to the product I.D. number stamped on the back surface of the left vertical bar (driver's view) as shown. IMPORTANT: All hosing and flared fittings on F-Series attachments are JIC as standard, with face seal as an option.

  • Page 4: 100-Hour Maintenance

    3/32 in. (2.5 mm) thickness, replace entire bearing set (see Section 4.2-2. Forks • Inspect forks for wear (Use Cascade fork bar wear gauge 209560 and fork wear calipers 686093). 2000-Hour Maintenance SS0188.ill...

  • Page 5: General Procedures

    In addition to a normal selection of hand tools, the following are required: • 20 GPM (80 L/min) inline flow meter. GA0013.ill (Cascade Flow Meter Kit, part no. 671477). (2) No. 6-8 JIC Reducer • 3000 psi (200 bar) pressure gauge. (Cascade Pressure Gauge Kit, part no. 671212).

  • Page 6: Plumbing

    ROUBLESHOOTING Plumbing Hosing Diagram 2-Port Hose 3.2-1 Reel or IHR Sideshift Cylinder Hose Terminal Truck Auxiliary Valve SS0178.ill SIDESHIFT LEFT SIDESHIFT RIGHT Pressure: Return: Hydraulic Schematic 3.2-2 Sideshift Cylinder Flow Restrictors (2) Truck Auxiliary Valve Truck Relief Truck Pump Valve Truck Tank SS0179.ill 220526 Rev.

  • Page 7: Sideshift Function

    ROUBLESHOOTING Sideshift Function WARNING: Before disconnecting hoses, relieve pressure in the Attach- ment hydraulic system. Turn the truck off There are six potential problems that could affect the and move the truck auxiliary control sideshifting function: handle several times in both directions. •...

  • Page 8: Sideshifter Removal

    Carriers (2) Sideshift Left Sideshift Right Remove the backrest from the Sideshifter. For reas- sembly (Cascade backrests), tighten the capscrews to 145 ft.-lbs. (195 Nm). Refer to the truck service manual for truck manufacturer’s backrest. WARNING: Before disconnecting hoses, relieve pressure in the Attachment hydraulic system.

  • Page 9: Bearings

    ERVICE Bearings Upper Bearing Grease Fittings Bearing Lubrication 4.2-1 Lubricate both the upper and lower Sideshifter bearings with chassis grease every 320 hours or 4 weeks of operation (whichever occurs first). In contaminated environments lubricate every week or as required. Lower Bearing Grease Areas Bearing Service...

  • Page 10: Cylinder

    ERVICE Cylinder Removal, Inspection and 4.3-1 Replacement NOTE: The Sideshifter must be removed from the truck in order to replace the cylinder/anchor bracket assembly and the cylinder rod seals. WARNING: Before removing hoses or hydraulic components, relieve pressure in the Attachment hydraulic system. Turn the truck off and move the truck control handle several times in both directions.

  • Page 11: Rod Seal Replacement

    ERVICE Rod Seal Replacement Cylinder/Anchor 4.3-2 Rod Seal Bracket Assembly Carriers (2) NOTE: The Sideshifter must be removed from the truck in order to replace the cylinder rod seals. Loosen the seal carriers, then remove the Sideshifter from the truck as described in Section 4.1. Remove the cylinder/anchor bracket assembly from the Sideshifter frame as described in Section 4.3-1.

  • Page 12: Specifications

    (4 L/min.) (7.5 L/min.) (12 L/min.) Cascade F-Series Sideshifters are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil. Spec. MIL-0-5606 or MIL-0-2104B. Use of synthetic or aqueous base hydraulic fluid is not recommended. If fire resistant hydraulic fluid is required, special seals must be used.

  • Page 13: Torque Values

    PECIFICATIONS Torque Values 5.1-4 Fastener torque values for the F-Series Sideshifter are shown in the table below in both U.S. and Metric units. All torque values are also called out in each service section throughout the Manual. Ref. Fastener Size Ft.-lbs.
  • Page 14 Do you have questions you need answered right now? Call your nearest Cascade Service Department. Cascade Corporation Cascade Canada Inc. Cascade GmbH Cascade Finland U.S. Headquarters 5570 Timberlea Blvd. D-41199 Monchengladbach 01370 Vantas 2201 NE 201st Mississauga, Ontario Klosterhofweg 52...

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