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Summary of Contents for Cascade KOOI ROLLERFORKS
- Page 1 SER MANUAL ROLLERFORKS ® Manual Number 6921954 Cascade KOOI is a Registered Trademark of Cascade Corporation...
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Page 2: Table Of Contents
Table of Contents Appendices ................13 Definitions ................2 Appendix 1................Note ..................2 Spare Parts for ROLLERFORKS© RFC10-D1 ...... 14 Quality standards, norms and directives ......2 Appendix 2................Introduction................2 Spare Parts for ROLLERFORKS© RFC15-D1 ...... 15 Safety ..................3 Appendix 3................ -
Page 3: Definitions
Information provided in this manual, including but not limited to illustrations and text, may not be reproduced without the prior writ- ten permission of Cascade KOOI. The information in this manual is provided without any form of guarantee. Under no circumstances shall Cascade KOOI be held liable for accidents or instances of damage arising from the use of this manual. -
Page 4: Safety
Safety Warning: Caution: Never exceed the forklift truck’s maximum load capac- Before use, always equalise the length of the ROLLER- ity, regardless of the stated load capacity of the FORKS® using the adjusting screw on the heel side. ROLLERFORKS®. (See Instructions for equalising the ROLLERFORKS®) Warning: Caution: Never exceed the maximum load capacity of the ROL-... -
Page 5: Type Plate
Nameplate Type Description Build Year Serial No. Tare weight Centre of gravity Additional information Max. capacity at loaded centre of gravity Loaded centre of gravity WARNING: Never exceed the capacity indicated on the forklift truck’s type plate. The capacity of the combination of forklift truck and extension is the responsibility of the forklift truck manufacturer, and may be lower than the capacity as indicated on the extension’s type plate. -
Page 6: Load Capacity
Load Capacity Among other things, the type plate shows the maximum load capacity per set of ROLLERFORKS®. Using the loading diagram shown below, one can determine the load-bearing capacity per ROLLERFORK® or per pair of ROLLERFORKS® for every load centre distance. Correction factors are shown vertically and load centre distances are shown horizontally, measured in millimetres from the front edge of the fork’s back. -
Page 7: Putting The Rollerforks® Into Service
Putting the ROLLERFORKS® into service Check the ROLLERFORKS® for any (transport) damage. Loosen the ROLLERFORKS® from the pallet by snipping or cutting through the tensioning straps. Lift up the fork back of the ROLLERFORKS®. Secure the fork back in its upright position by placing the supplied clamping bush into the hole. (see following image) Possibly, use a plastic hammer in order to place the clamping bush in the hole. -
Page 8: Mounting The Rollerforks
Mounting the ROLLERFORKS® Tilt the mast forwards and hang the ROLLERFORKS® onto the carriage plate in accordance with the following image. Slide the ROLLERFORKS® left or right over the carriage plate. Make sure that the locking pin (1) of each Rollerfork drops into one of the notches (2) of the carriage plate. -
Page 9: Picking Up A Load With The Rollerforks
Picking up a load with the ROLLERFORKS® Check whether the slipsheet projects out on the side where the package is to be picked up. Tilt the ROLLERFORKS® forward and allow them to contact the ground at their tips. Drive towards the package until the tips of the ROLLERFORKS®... -
Page 10: Dividing 2 Packages With The Rollerforks
Dividing 2 packages with the ROLLERFORKS® Tilt the ROLLERFORKS® downward and bring the tips approximately to the height of the underside of the upper package. Drive forwards and manoeuvre the tips of the ROL- LERFORKS® between the projecting parts of the two slipsheets separating the packages. -
Page 11: Inspection And Maintenance
Inspection and Maintenance Consult the maintenance schedule for additional inspection work. At least once a year, the ROLLERFORKS® must be tested again by a specialist in accordance with ISO 5057 standards. The results of this test should be recorded in a logbook. Other checks are shown in the table below. Nº... -
Page 12: Instructions For Replacing The Cartridges
Instructions for Replacing the Cartridges Set the ROLLERFORKS® to hip height and switch off the forklift truck. Unscrew the 2nd, 4th, 6th, 8th, etc. bolts (starting from the front of the tip), whichever is relevant to the cartridge. Now change the cartridge which is to be replaced, in accordance with the image below Remove the old Loctite and clean the screw threads of the bolts using Loctite 7063 cleaner Apply Loctite 2701 to the bolts and tighten the bolts in accordance with the torque table. -
Page 13: Instructions For Replacing The Support Rollers
Instructions for Replacing the Support Rollers Set the ROLLERFORKS® to hip height and switch off the forklift truck. Remove the components in accordance with the image below. Remove the old Loctite and clean the screw thread of the bolt using Loctite 7063 cleaner. Now apply Loctite 2701 to the bolt. - Page 14 Do you have questions you need answered right now? Call your nearest Cascade KOOI Service Department. Visit us online at www.cascorp.com AMERICAS Cascade KOOI Cascade KOOI Canada Inc. Cascade KOOI do Brasil U.S. Headquarters 5570 Timberlea Blvd. Praça Salvador Rosa,...
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