Table Of Contents; Contents - EWM alpha Q 352 puls MM Operating Instructions Manual

Power sources for automated applications
Table of Contents

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Contents

1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 6
2.1
Notes on the use of these operating instructions .......................................................................... 6
2.2
Explanation of icons ....................................................................................................................... 7
2.3
General .......................................................................................................................................... 8
2.4
Transport and installation ............................................................................................................ 12
2.4.1
2.4.2
3 Intended use ......................................................................................................................................... 15
3.1
Applications .................................................................................................................................. 15
3.1.1
3.1.2
3.2
Documents which also apply ....................................................................................................... 16
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
4 Machine description - quick overview .............................................................................................. 17
4.1
Front view .................................................................................................................................... 17
4.2
Rear view ..................................................................................................................................... 19
4.3
Machine control - Operating elements ........................................................................................ 21
5 Design and function ............................................................................................................................. 23
5.1
General ........................................................................................................................................ 23
5.2
Connection plan ........................................................................................................................... 25
5.2.1
5.3
Installation .................................................................................................................................... 27
5.4
Machine cooling ........................................................................................................................... 27
5.5
Workpiece lead, general .............................................................................................................. 27
5.6
Notes on the installation of welding current leads ....................................................................... 28
5.7
Welding torch cooling system ...................................................................................................... 30
5.7.1
5.7.2
5.8
Connect the cooling module to the power source ....................................................................... 31
5.9
Mains connection ......................................................................................................................... 32
5.9.1
5.10 Intermediate hose package connection ....................................................................................... 33
5.11 Matching the cable resistance ..................................................................................................... 34
5.12 Connection for workpiece lead .................................................................................................... 36
5.13 Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 37
5.13.1
5.13.2
099-005366-EW501
31.07.2014
Lifting by crane ............................................................................................................. 13
Ambient conditions ....................................................................................................... 14
2.4.2.1
In operation ................................................................................................... 14
2.4.2.2
Transport and storage ................................................................................... 14
MIG/MAG standard welding ......................................................................................... 15
3.1.1.1
forceArc ......................................................................................................... 15
3.1.1.2
rootArc ........................................................................................................... 15
3.1.1.3
coldArc .......................................................................................................... 15
3.1.1.4
pipeSolution .................................................................................................. 15
MIG/MAG pulse welding ............................................................................................... 15
3.1.2.1
forceArc puls ................................................................................................. 15
3.1.2.2
rootArc puls ................................................................................................... 15
3.1.2.3
coldArc puls ................................................................................................... 15
3.1.2.4
superPuls ...................................................................................................... 15
Warranty ....................................................................................................................... 16
Declaration of Conformity ............................................................................................. 16
Welding in environments with increased electrical hazards ......................................... 16
Service documents (spare parts and circuit diagrams) ................................................ 16
Calibration/Validation .................................................................................................... 16
Legend .......................................................................................................................... 26
List of coolants .............................................................................................................. 30
Maximal hose package length ...................................................................................... 30
Mains configuration ...................................................................................................... 32
Connecting the shielding gas supply ............................................................................ 37
Setting instructions ....................................................................................................... 38
Notes on the use of these operating instructions
Contents
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