EWM Phoenix XQ R 400 puls Manuals

Manuals and User Guides for EWM Phoenix XQ R 400 puls. We have 2 EWM Phoenix XQ R 400 puls manuals available for free PDF download: Operating Instructions Manual

EWM Phoenix XQ R 400 puls Operating Instructions Manual (80 pages)

Brand: EWM | Category: Portable Generator | Size: 2 MB

General Instructions
2
Table of Contents
3
Contents
3
For Your Safety
6
Notes on Using These Operating Instructions
6
Explanation of Icons
7
Safety Instructions
8
Transport and Installation
11
Intended Use
13
Use and Operation Solely with the Following Machines
13
Applications
14
Documents Which also Apply
14
Warranty
14
Declaration of Conformity
14
Welding in Environments with Increased Electrical Hazards
14
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Part of the Complete Documentation
16
Machine Description - Quick Overview
17
Machine Configuration
17
Front View / Side View from the Right
18
Rear View / Side View from Left
20
Connection Panel
22
Connection Plan
23
Operation with One Wire Feeder
23
Standard
23
React XQ
25
Operation with Two Wire Feeders
27
Design and Function
29
Transport and Installation
29
Lifting by Crane
29
Craning Principle
29
Ambient Conditions
30
Machine Cooling
30
Workpiece Lead, General
30
Welding Torch Cooling System
31
Functional Characteristics
31
Permitted Torch Coolant
31
Maximal Hose Package Length
31
Adding Coolant
32
Notes on the Installation of Welding Current Leads
33
Stray Welding Currents
34
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
35
Pressure Regulator Connection
35
Mains Connection
36
Mains Configuration
36
5.1.10 Switching on and System Diagnosis
36
5.1.10.1 LED Status Bar - Display of Operating Status
37
5.1.11 Protective Flap, Welding Machine Control
37
Connecting the Intermediate Hose Package to the Power Source
38
Operation with One Wire Feeder
38
Standard
38
React XQ
40
Operation with Two Wire Feeders
42
Intermediate Hose Package Strain Relief
44
Possible Attachment Points
44
Locking the Strain Relief
44
MIG/MAG Welding
45
Connection for Workpiece Lead
45
Welding Task Selection
45
TIG Welding
45
Welding Task Selection
46
Remote Control
46
Interfaces for Automation
47
Connection for the Industrial Bus Interface
47
System Board
48
LED Information Field
48
Access to DIP Switches and Data Profile Switches
48
Sensor Voltage
49
Pin Assignment
49
Function
49
Manual Actuation
49
External Power Supply and External Signals
50
Pin Assignment
50
Emergency Stop Circuit
50
Activating the Emergency Stop Circuit
51
Switching on and Controlling
51
Connection - Standard
51
Connection Variant for Safety Switching Device
52
PC Interface
53
Connection
53
Maintenance, Care and Disposal
54
General
54
Explanation of Icons
54
Maintenance Schedule
54
Dirt Filter
56
Coolant Error
57
Heat Exchanger (Torch Cooling)
59
Power Source (Inverter)
60
Annual Test (Inspection and Testing During Operation)
60
Disposing of Equipment
61
Rectifying Faults
62
Error Messages (Power Source)
62
Warnings
69
Checklist for Rectifying Faults
70
Vent Coolant Circuit
72
Fixing the Pump Shaft (Coolant Circuit)
73
Technical Data
74
Dimensions and Weighte
74
Welding Torch Cooling System
74
Performance Data
75
Titan XQ R 400 Puls AC/DC D
75
Accessories
76
System Components
76
Wire Feed Unit
76
Drive Unit
76
Media Separation Box
76
Option for Retrofitting
77
Option for Conversion
77
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
77
Remote Controls and Accessories
77
7-Pole Remote Control
77
Connection Cables
78
23-Pole Connection
78
Computer Communication
78
Welding Torch Cooling System
78
Coolant - Type Bluecool
78
General Accessories
78
Appendix
79
Average Wire Electrode Usage
79
Average Shielding Gas Usage
79
10.2.1 MIG/MAG Welding
79
10.2.2 TIG Welding
79
Searching for a Dealer
80

EWM Phoenix XQ R 400 puls Operating Instructions Manual (75 pages)

Brand: EWM | Category: Portable Generator | Size: 3 MB

Table of Contents
3
Contents
3
For Your Safety
5
Notes on Using These Operating Instructions
5
Explanation of Icons
6
Safety Instructions
7
Transport and Installation
10
Intended Use
12
Applications
12
Documents Which also Apply
12
Warranty
12
Declaration of Conformity
12
Welding in Environments with Increased Electrical Hazards
12
Service Documents (Spare Parts and Circuit Diagrams)
12
Calibration/Validation
12
Part of the Complete Documentation
13
Machine Description - Quick Overview
14
Machine Configuration
14
Front View / Side View from the Right
15
Rear View / Side View from Left
17
Connection Plan
19
Legend
20
Design and Function
21
Transport and Installation
21
Lifting by Crane
21
Craning Principle
21
Ambient Conditions
22
Machine Cooling
22
Workpiece Lead, General
22
Welding Torch Cooling System
23
Functional Characteristics
23
Permitted Torch Coolant
23
Maximal Hose Package Length
23
Adding Coolant
24
Notes on the Installation of Welding Current Leads
25
Stray Welding Currents
26
Connecting the Intermediate Hose Package to the Power Source
27
5.1.10 Intermediate Hose Package Strain Relief
28
5.1.10.1 Possible Attachment Points
28
5.1.10.2 Locking the Strain Relief
29
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
30
5.1.11.1 Pressure Regulator Connection
30
5.1.12 Mains Connection
31
5.1.12.1 Visual Inspection of the Set Mains Voltage
31
5.1.12.2 Adjusting the Power Source to the Mains Voltage
32
5.1.12.3 Re-Commissioning
32
5.1.12.4 Mains Configuration
33
5.1.13 Switching on and System Diagnosis
33
5.1.13.1 LED Status Bar - Display of Operating Status
33
5.1.14 Protective Flap, Welding Machine Control
34
MIG/MAG Welding
35
Connection for Workpiece Lead
35
Welding Task Selection
35
Setting the Shielding Gas Volume (Gas Test)/Rinse Hose Package
36
TIG Welding
36
Connection for Workpiece Lead
36
Welding Task Selection
37
Remote Control
37
Interfaces for Automation
38
Positions of the Interfaces
38
Connecting the Robot Interface / Industrial Bus Interface
39
RINT X12 Robot Interface
39
BUSINT X11 Industrial Bus Interface
39
Sensor Voltage
40
Pin Assignment
40
Function
40
Manual Actuation
40
Automation Interface
41
Connection Variant - Standard
41
Connection Variant - Industrial Bus Interface BUSINT X11
43
Emergency Stop Circuit
44
Activating the Emergency Stop Circuit
44
PC Interface
45
Connection
45
Maintenance, Care and Disposal
46
General
46
Explanation of Icons
47
Maintenance Schedule
47
Dirt Filter
49
Coolant Error
50
Heat Exchanger (Torch Cooling)
52
Power Source (Inverter)
53
Annual Test (Inspection and Testing During Operation)
53
Disposing of Equipment
54
Rectifying Faults
55
Error Messages (Power Source)
55
Warnings
61
Checklist for Rectifying Faults
63
Vent Coolant Circuit
65
Fixing the Pump Shaft (Coolant Circuit)
66
Technical Data
67
Dimensions and Weighte
67
Welding Torch Cooling System
67
Performance Data
68
Phoenix XQ R 350 Puls
68
Phoenix XQ R 400 Puls
69
Phoenix XQ R 500 Puls
70
Phoenix XQ R 600 Puls
71
Accessories
72
General Accessories
72
Options
72
Remote Control/Connecting and Extension Cable
72
7-Pole Remote Control
72
Extension Cable
72
Connection Cables
73
Extension Cable
73
23-Pole Connection
73
Interfaces for Automation
73
Computer Communication
73
Wire Feed Unit
73
Media Separation Box
73
Welding Torch Cooling System
74
Coolant - Type Bluecool
74
Coolant - Type KF
74
Appendix
75
Searching for a Dealer
75

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EWM Phoenix XQ R 400 puls Manuals

EWM Phoenix XQ R 400 puls Operating Instructions Manual (80 pages)

Table of Contents

EWM Phoenix XQ R 400 puls Operating Instructions Manual (75 pages)

Table of Contents

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