EWM Tetrix 352 Operating Instructions Manual
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EWM Tetrix 352 Operating Instructions Manual

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Operating instructions
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Tetrix 352 AC/DC Synergic
099-000140-EW501
Observe additional system documents!
28.11.2017

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Summary of Contents for EWM Tetrix 352

  • Page 1 Operating instructions Power source Tetrix 352 AC/DC Synergic 099-000140-EW501 Observe additional system documents! 28.11.2017...
  • Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com. Liability relating to the operation of this equipment is restricted solely to the function of the equipment.

  • Page 3: Table Of Contents

    Contents Notes on the use of these operating instructions Contents 1 Contents ..............................3 2 For your safety ............................6 Notes on the use of these operating instructions ................6 Explanation of icons ........................7 Part of the complete documentation ....................8 Safety instructions ..........................
  • Page 4 Resetting welding parameters to the factory settings ..............75 Display machine control software version ..................75 8 Technical data ............................76 Tetrix 352 AC/DC ......................... 76 9 Accessories ............................77 General accessories ........................77 Connection cables, connection sockets ..................77 Options ............................
  • Page 5 11 Appendix A ............................81 11.1 JOB-List ............................81 12 Appendix B ............................85 12.1 Parameter overview – setting ranges ..................85 12.1.1 TIG welding ........................85 13 Appendix C ............................86 13.1 Overview of EWM branches ......................86 099-000140-EW501 28.11.2017...

  • Page 6: For Your Safety

    For your safety Notes on the use of these operating instructions For your safety Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. •...

  • Page 7: Explanation Of Icons

    For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release/tap/tip user must observe. Switch off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Numerical value – adjustable Correct Menu entry Signal light lights up in green...

  • Page 8: Part Of The Complete Documentation

    For your safety Part of the complete documentation Part of the complete documentation These operating instructions are part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system.

  • Page 9: Safety Instructions

    For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
  • Page 10 For your safety Safety instructions WARNING Fire hazard! Due to the high temperatures, sparks, glowing parts and hot slag that occur during welding, there is a risk of flames. • Be watchful of potential sources of fire in the working area! •...
  • Page 11 For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to the ultraviolet radiation of the arc! • Ensure that there is sufficient fresh air! •...
  • Page 12 For your safety Safety instructions Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the introduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.

  • Page 13: Transport And Installation

    For your safety Transport and installation Transport and installation WARNING Risk of injury due to improper handling of shielding gas cylinders! Improper handling and insufficient securing of shielding gas cylinders can cause serious injuries! • Observe the instructions from the gas manufacturer and any relevant regulations concerning the use of compressed air! •...

  • Page 14: Intended Use

    3.2.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.2.2 Declaration of Conformity The labelled machine complies with the following EC directives in terms of its design and construction: •...

  • Page 15: Calibration/Validation

    Intended use Documents which also apply 3.2.5 Calibration/Validation We hereby confirm that this machine has been tested using calibrated measuring equipment, as stipulated in IEC/EN 60974, ISO/EN 17662, EN 50504, and complies with the admissible tolerances. Recommended calibration interval: 12 months 099-000140-EW501 28.11.2017...

  • Page 16: Machine Description - Quick Overview

    Machine description – quick overview Front view Machine description – quick overview Front view Figure 4-1 Item Symbol Description Lifting lug Machine control > see 4.4 chapter PC interface, serial (D-Sub connection socket, 9-pole) Key switch to protect against unauthorised use (retrofitting option) Position 1: changes possible.

  • Page 17: Rear View

    Machine description – quick overview Rear view Rear view Figure 4-2 Item Symbol Description Interfaces Optional interface in the extension casing for assembly onto the power source • RINTX11 robot interface • BUSINTX10 industrial bus interface 19-pole mechanised welding interface (analogue) 8-pole connection socket Cooling unit control lead 19-pole (analogue) connection socket...
  • Page 18 Machine description – quick overview Rear view Item Symbol Description Key button, automatic cutout Wire feed motor supply voltage fuse press to reset a triggered fuse G¼" connection thread, shielding gas connection, inlet Cooling air outlet Mains connection cable > see 5.1.6 chapter 5-pole connection socket Cooling unit voltage supply Intermediate hose package strain relief...

  • Page 19: Machine Control (Mode Rc - On)

    Machine description – quick overview Machine control (Mode RC - on) Machine control (Mode RC - on) Figure 4-3 099-000140-EW501 28.11.2017...
  • Page 20 Machine description – quick overview Machine control (Mode RC - on) Item Symbol Description Tungsten electrode diameter push-button > see 5.2.14 chapter Ignition optimisation > see 5.2.16 chapter Tungsten balling Gas test/rinse hose package button > see 5.2.2.1 chapter Error/status indicators ------ Collective interference signal light - Water deficiency signal light (welding torch cooling) --------- Excess temperature signal light...

  • Page 21: Function Sequence

    Machine description – quick overview Machine control (Mode RC - on) 4.3.1 Function sequence Figure 4-4 Item Symbol Description Select welding parameters button This button is used to select the welding parameters depending on the welding process and operating mode used. Gas pre-flow time signal light AMP% Signal light...

  • Page 22: Machine Control (Mode Rc - Off)

    Machine description – quick overview Machine control (Mode RC - off) Item Symbol Description Welding current polarity, MMA AC/DC Signal light activArc > see 5.2.22 chapter Machine control (Mode RC - off) Figure 4-5 Item Symbol Description Polarity changeover (TIG manual) button Select material type (TIG Synergic) key button DC welding with positive polarity on the...
  • Page 23 Machine description – quick overview Machine control (Mode RC - off) Item Symbol Description "Welding process" button MMA welding, lights up in green / arcforce setting, lights up in red TIG synergic welding (synergic parameter setting) TIG manual welding (manual parameter setting) Tungsten electrode diameter push-button >...

  • Page 24: Function Sequence

    Machine description – quick overview Machine control (Mode RC - off) Item Symbol Description Status displays -- After each completed welding task, the last values used in the welding process for the welding current and welding voltage are shown on the displays, and the signal light will be on - Direct current welding - Alternating current welding...
  • Page 25 Machine description – quick overview Machine control (Mode RC - off) Item Symbol Description Pulse break time/slope time from AMP to AMP% • Pulse break setting range: 0.01 sec to 20.0 sec (0.01 sec increments < 0.5 sec; 0.1 sec increments > 0.5 sec) •...

  • Page 26: Design And Function

    Design and function Transport and installation Design and function WARNING Risk of injury from electrical voltage! Contact with live parts, e.g. power connections, can be fatal! • Observe the safety information on the first pages of the operating instructions! • Commissioning must be carried out by persons who are specifically trained in handling power sources! •...

  • Page 27: Transport And Storage

    Design and function Transport and installation 5.1.2.2 Transport and storage Storage in an enclosed space, temperature range of the ambient air: • -30 °C to +70 °C Relative air humidity • Up to 90% at 20 °C 5.1.3 Machine cooling Insufficient ventilation results in a reduction in performance and equipment damage.
  • Page 28 Design and function Transport and installation Use an individual welding lead to the workpiece for each welding machine! Figure 5-2 Fully unroll welding current leads, torch hose packages and intermediate hose packages. Avoid loops! Always keep leads as short as possible! Lay any excess cable lengths in meanders.

  • Page 29: Stray Welding Currents

    Design and function Transport and installation 5.1.5.1 Stray welding currents WARNING Risk of injury due to stray welding currents! Stray welding currents can destroy protective earth conductors, damage machines and electronic devices and cause overheating of components, leading to fire. •...

  • Page 30: Mains Configuration

    Design and function TIG welding 5.1.6.1 Mains configuration The machine may be connected to: • a three-phase system with four conductors and an earthed neutral conductor • a three-phase system with three conductors of which any one can be earthed, e.g.

  • Page 31: Pressure Regulator Connection

    Design and function TIG welding 5.2.1.1 Pressure regulator connection Figure 5-6 Item Symbol Description Pressure regulator Shielding gas cylinder Output side of the pressure regulator Cylinder valve • Before connecting the pressure regulator to the gas cylinder, open the cylinder valve briefly to blow out any dirt.

  • Page 32: Shielding Gas Hose Connection

    Design and function TIG welding 5.2.1.2 Shielding gas hose connection Figure 5-7 Item Symbol Description G¼” connecting nipple Shielding gas connection on the pressure regulator. • Screw the crown nut on the shielding gas lead gastight to the connecting thread (G¼"). Gas test –...

  • Page 33: Gas Test

    Design and function TIG welding 5.2.2.1 Gas test Operating Action Result element Select gas test "Gas pre-flow time (TIG)" signal light is on. Shielding gas flows for approx. 20 seconds. The gas test can be ended immediately by pressing it once more. “Purge hose package”...

  • Page 34: Welding Torch Cooling System

    Design and function TIG welding 5.2.3 Welding torch cooling system Figure 5-8 Item Symbol Description 5-pole connection socket Cooling unit voltage supply 8-pole connection socket Cooling unit control lead Cooling module • Insert and lock the 8-pole control lead plug on the cooling unit into the 8-pole connection socket on the welding machine.

  • Page 35: Welding Torch Connection

    Design and function TIG welding 5.2.4 Welding torch connection Figure 5-9 Item Symbol Description 19-pole (analogue) connection socket Collision protection / sensor voltage control signals G¼" connection thread, shielding gas connection, outlet Connection socket, welding current - Welding torch connection Welding torch hose package Welding torch •...

  • Page 36: Connecting The Welding Torch To The Tig Torch Box

    Design and function TIG welding 5.2.5 Connecting the welding torch to the TIG TORCH BOX Figure 5-10 Item Symbol Description Automated welding torch Welding torch hose package Connecting nipple G¼, shielding gas connection Quick connect coupling (red) coolant return “-” Welding current connection socket TIG welding torch welding current lead connection Quick connect coupling (blue) coolant supply...

  • Page 37: Connecting The Tig Torch Box To The Power Source

    Design and function TIG welding 5.2.6 Connecting the TIG TORCH BOX to the power source When using a TIG TORCH BOX the gas supply must be connected directly to the TIG TORCH BOX. Gas monitoring can be configured using the Tool EWMConfig.Net. Figure 5-11 Item Symbol Description...

  • Page 38: Connection For Workpiece Lead

    Design and function TIG welding 5.2.7 Connection for workpiece lead Figure 5-12 Item Symbol Description Workpiece Connection socket, “+” welding current Workpiece connection • Insert cable plug on the workpiece lead into the connection socket for workpiece lead and lock by turning to the right.

  • Page 39: Welding Parameter Setting

    Design and function TIG welding When the settings are changed (e.g. welding current) after welding when the hold values are displayed, the display will be switched to the relevant nominal values. If the "Program number" signal light is on in addition to the "Material thickness" signal light, the user is in program mode (programs 1-15, , >...

  • Page 40: Synergic Parameter Setting In The Functional Sequence

    Design and function TIG welding The welding task or JOB is defined using the following parameters: Basic parameters The JOB number is defined by three basic welding parameters: A: electrode diameter B: material type C: seam type Program sequence Other welding parameters, such as parameters for the start program, secondary program or end program and the gas pre-flow time, slope times and many more are preset for a variety of applications, but can be modified where required.

  • Page 41: Conventional Parameter Setting In The Functional Sequence

    Design and function TIG welding 5.2.13 Conventional parameter setting in the functional sequence All welding parameters in the functional sequence can also be adjusted, regardless of the welding current set. This means that if the welding current is changed, the values for the down slope time or gas post-flow time remain unchanged, for example.

  • Page 42: Select Welding Current

    Design and function TIG welding 5.2.15 Select welding current Figure 5-17 5.2.16 Optimising the ignition characteristics for pure tungsten electrodes The best ignition and stabilisation of the arc (DC, AC) and optimum spherical cup formation in the tungsten electrode depend on the electrode diameter being used. The set value should correspond to the diameter of the tungsten electrode.

  • Page 43: Arc Ignition

    Design and function TIG welding 5.2.18 Arc ignition 5.2.18.1 HF ignition Figure 5-20 The arc is started without contact from high-voltage ignition pulses. a) Position the welding torch in welding position over the workpiece (distance between the electrode tip and workpiece should be approx. 2-3 mm). b) Robot start signal (high voltage ignition pulses ignite the arc).
  • Page 44 Design and function TIG welding When selecting the spotArc operating mode, the long interval is automatically preselected. When selecting the Spotmatic operating mode, the short interval is automatically preselected. The user can change the interval in the Configuration menu > see 5.8 chapter. EXIT Figure 5-21 The up-slope and down-slope times should be set to “0”...

  • Page 45: Spotmatic

    Design and function TIG welding 5.2.20 spotmatic In contrast to the spotArc operating mode, the arc is not ignited by pressing the torch trigger as is usual, but by briefly touching the tungsten electrode against the workpiece. The torch trigger is used for welding process activation.

  • Page 46: Pulse Welding

    Design and function TIG welding 5.2.21 Pulse welding The following pulse types can be selected: • Automated pulsing (TIG DC) • Thermal pulsing (TIG AC or TIG DC) • Metallurgical pulsing (TIG DC) • AC special (TIG AC) This parameter setting is specified by the robot control via the RINT X12 or BUSINT X11 robot interface (see documentation in the relevant interface description).

  • Page 47: Thermal Pulsing

    Design and function TIG welding 5.2.21.2 Thermal pulsing The operation sequences basically match the standard welding sequences, but there is an additional switching back and forth between the main current AMP (pulse current) and the secondary current AMP% (pulse pause current) at the set times. Pulse and pause times and the pulse edges ( ) are entered in seconds on the control.

  • Page 48: Metallurgical Pulsing (Khz Pulsing)

    Design and function TIG welding The pulse function can also be deactivated if necessary during the up-slope and down-slope phases (parameter ) > see 5.8 chapter. Figure 5-27 5.2.21.3 Metallurgical pulsing (kHz pulsing) Metallurgical pulsing (kHz pulsing) uses the plasma force (arc force) occurring at high currents which allows you to achieve a constricted arc with concentrated heat input.

  • Page 49: Ac Special

    Design and function TIG welding 5.2.21.4 AC special Is e.g. used to join metal sheets of different thickness. Figure 5-30 Selection Figure 5-31 pulse edges can be set in the Expert menu (TIG) > see 5.2.24 chapter. 099-000140-EW501 28.11.2017...

  • Page 50: Activarc

    TIG welding 5.2.22 activArc The EWM activArc process, thanks to the highly dynamic controller system, ensures that the power supplied is kept virtually constant in the event of changes in the distance between the welding torch and the weld pool, e.g. during manual welding. Voltage losses as a result of a shortening of the distance between the torch and molten pool are compensated by a current rise (ampere per volt - A/V), and vice versa.

  • Page 51: Expert Menu (Tig)

    Design and function TIG welding 5.2.24 Expert menu (TIG) The Expert menu has adjustable parameters stored that don’t require regular setting. The number of parameters shown may be limited, e.g. if a function is deactivated. ENTER EXIT Figure 5-34 Display Setting/selection Expert menu Slope time (main current to secondary current)

  • Page 52: Organising Welding Tasks (Mode "Job Manager")

    Design and function Organising welding tasks (Mode "JOB Manager") Display Setting/selection Filler wire diameter (manual setting) Setting the wire diameter between 0.6 mm to 1.6 mm. The character "d" preceding the wire diameter on the display (d0.8) indicates a pre- programmed characteristics (correction operating mode "KORREKTUR”).

  • Page 53: Creating A New Job In The Memory Or Copying A Job

    Design and function Organising welding tasks (Mode "JOB Manager") 5.3.2 Creating a new JOB in the memory or copying a JOB Copying a pre-defined welding task from the fixed memory (JOBs 1 to 128) to the free memory (JOBs 129-256): It is normally possible to adjust all 256 JOBs individually.

  • Page 54: Loading An Existing Job From The Free Memory

    Design and function Organising welding tasks (Mode "JOB Manager") 5.3.3 Loading an existing JOB from the free memory EXIT Figure 5-36 5.3.4 Resetting an existing JOB to the factory setting (Reset JOB) Figure 5-37 099-000140-EW501 28.11.2017...

  • Page 55: Resetting Jobs 1-128 To The Factory Setting (Reset All Jobs)

    Design and function Welding programs 5.3.5 Resetting JOBs 1-128 to the factory setting (Reset All JOBs) Figure 5-38 5.3.6 Exit JOB Manager without changes EXIT Figure 5-39 Welding programs Changes made to the other welding parameters during the course of the program have the equivalent effect on all programs.

  • Page 56: Selection And Adjustment

    Design and function Welding programs The operating mode cannot be changed during the welding process. If welding is started with program 1 (non-latched operating mode), program 2 controls the setting of ignition program 1 despite the latched setting and is implemented to the end of the welding process. The pulse function (pulses off, pulses on) and the welding currents are transferred from the corresponding programs.

  • Page 57: Example "Program With Synergetic Setting

    Design and function Interfaces 5.4.3 Example "Program with synergetic setting" Figure 5-41 5.4.4 Example "Program with conventional setting" Figure 5-42 5.4.5 Accessories for switching over programs The user can change, retrieve and save programs using the following components. Programs Component create and change call up Welding machine control...

  • Page 58: Connecting The Robot Interface / Industrial Bus Interface

    Design and function Interfaces 5.5.1 Connecting the robot interface / industrial bus interface Figure 5-43 Item Symbol Description 7-pole connection socket (digital) For connecting digital accessory components Switching cabinet Robot interface / Industrial bus interface Interface casing ATCASE 7-pole connection cable Connection between switching cabinet and power source Connection lead Connection between interface casing and switching cabinet...

  • Page 59: Connecting The Pc 300.Net Welding Parameterisation Software

    Design and function Interfaces 5.5.2 Connecting the PC 300.net welding parameterisation software Create all welding parameters quickly on the PC and easily transfer them to one or more welding machines (accessories, set consisting of software, interface, connection leads) Equipment damage or faults may occur if the PC is connected incorrectly! Not using the SECINT X10USB interface results in equipment damage or faults in signal transmission.

  • Page 60: Automation Interface

    Design and function Interfaces 5.5.3 Automation interface WARNING No function of the external interrupt equipment (emergency stop switch)! If the emergency stop circuit has been set up using an external interrupt equipment connected to the interface for automated welding, the machine must be configured for this setup.
  • Page 61 Design and function Interfaces Signal Circuit diagram Function shape signal name Input Not/Aus Emergency stop for higher level shut-down of the power source. To use this function, jumper 1 must be unplugged on PCB T320/1 in the welding machine. Contact open  welding current switched off Input Sollwert Absenkstrom Control voltage specification for secondary current, 0-10 V (0 V = I...

  • Page 62: Connection Socket Automation Torch

    Design and function Interfaces 5.5.4 Connection socket automation torch Figure 5-46 Pin assignment of the 19-pole automated welding torch connection socket (X53): Signal form Signal name circuit Function diagram Output PE_Dyn. Connection for cable screen Output BR KOLL1 Collision sensor emergency shut-down +24 V Input BR KOLL2 Collision sensor emergency shut-down...

  • Page 63: Sensor Voltage

    Design and function Power-saving mode (Standby) 5.5.5 Sensor Voltage The sensor voltage is transmitted via PIN F of the mechanised welding torch connection socket (X53). Outside the welding process, there is a voltage of approx. 12 V on the welding torch electrode. If the electrode comes into contact with the workpiece or the molten pool, the short-circuit produced means that when using the relevant interface (BUSINT X11/RINT X12), the resultant signal can be used for various functions (e.g.

  • Page 64: Machine Configuration Menu

    Design and function Machine configuration menu Machine configuration menu Basic machine settings are defined in the machine configuration menu. 5.8.1 Selecting, changing and saving parameters ENTER EXIT NAVIGATION Figure 5-47 099-000140-EW501 28.11.2017...
  • Page 65 Design and function Machine configuration menu Display Setting/selection Exit the menu Exit Torch configuration menu Set welding torch functions Torch mode (ex works 1) Alternative welding start – tapping start Available from torch mode 11 (welding stop by tapping remains active). ------- Function enabled (ex works) ------- Function disabled Up/down speed...
  • Page 66 Design and function Machine configuration menu Display Setting/selection TIG antistick ------- function active (factory setting). ------- function inactive. Program 0 block With machines with access block, program 0 can be disabled. When the access block has been enabled, programs 1–x only can be switched. ------- All programs can be selected (ex works) ------- Programs 1–x can be selected (program 0 disabled) Show warnings >...
  • Page 67 Design and function Machine configuration menu Display Setting/selection Operating mode switching via interface for automated welding ------- Non-latched ------- Special non-latched Re-ignition after arc interruption > see 5.2.18.2 chapter ------- Function disabled or numerical value 0.1 s–5.0 s (ex works: 3 s). Expert menu AC average value controller ------- Function enabled (ex works)
  • Page 68 Design and function Machine configuration menu Display Setting/selection Reset (to factory setting) ------- Disabled (ex works) ------- Reset the values in the machine configuration menu ------- Complete reset of all values and settings Resetting is performed when exiting the menu ( Automated/Manual (rC on/off) operating mode Select machine/function control ------...

  • Page 69: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed.

  • Page 70: Maintenance Work, Intervals

    A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-000140-EW501 28.11.2017...

  • Page 71: Disposing Of Equipment

    • Information about returning used equipment or about collections can be obtained from the respective municipal administration office. • In addition to this, returns are also possible throughout Europe via EWM sales partners. 099-000140-EW501 28.11.2017...

  • Page 72: Rectifying Faults

    Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dealer.

  • Page 73: Warnings

    Rectifying faults Warnings Pore formation   I nadequate or missing gas shielding  Check shielding gas setting and replace shielding gas cylinder if necessary  Shield welding site with protective screens (draughts affect the welding result)  Use gas lens for aluminium applications and high-alloy steels ...

  • Page 74: Error Messages

    Rectifying faults Error messages Error messages A welding machine error is indicated by an error code being displayed (see table) on the display on the machine control. In the event of a machine error, the power unit is shut down. The display of possible error numbers depends on the machine version (interfaces/functions).

  • Page 75: Resetting Welding Parameters To The Factory Settings

    Rectifying faults Resetting welding parameters to the factory settings Error message Possible cause Remedy Err 38 Switch the machine off and on again. Err 39 Electronics error (secondary If the error persists, contact service. overvoltage) Err 40 Electronics error (I>0 error) Inform service Err 48 Ignition error...

  • Page 76: Technical Data

    Technical data Tetrix 352 AC/DC Technical data Tetrix 352 AC/DC Performance specifications and guarantee only in connection with original spare and replacement parts! Current setting range 5 A–350 A Voltage setting range 10.2 V–24.0 V Duty cycle 40 °C 60% DC...

  • Page 77: Accessories

    Software for control and status signal analysis 090-008778-00000 Set PC300 / ANALYZER Set comprising PC300.Net and Analyzer software 090-008779-00000 ewm Xnet Starter-Set Set: QM software, a dongle (contains the 091-008788-00001 installation files and software licence) Simultaneous welding on both sides, synchronisation types 9.6.1...

  • Page 78: Service Documents

    Service documents Circuit diagram Service documents 10.1 Circuit diagram Original format circuit diagrams are located inside the machine. Figure 10-1 099-000140-EW501 28.11.2017...
  • Page 79 Service documents Circuit diagram Figure 10-2 099-000140-EW501 28.11.2017...
  • Page 80 Service documents Circuit diagram Figure 10-3 099-000140-EW501 28.11.2017...

  • Page 81: Job-List

    Appendix A JOB-List Appendix A 11.1 JOB-List Process Material Wire Seam position  Reserved   CrNi/ Fe/ St   CrNi/ Fe/ St   CrNi/ Fe/ St       CrNi/ Fe/ St   ...
  • Page 82 Appendix A JOB-List Process Material Wire Seam position    Cu/CuZn >3,2   Cu/CuZn   Cu/CuZn   Cu/CuZn     Cu/CuZn     Cu/CuZn   Cu/CuZn >3,2   Cu/CuZn  ...
  • Page 83 Appendix A JOB-List Process Material Wire Seam position    AlSi     AlSi     AlSi     AlSi >3,2   AlSi   AlSi   AlSi    ...
  • Page 84 Appendix A JOB-List Process Material Wire Seam position      Al99 >3,2   Al99   Al99   Al99     Al99     Al99     Al99 >3,2 TIG manual/TIG classic Classic electrode Reserved...

  • Page 85: Parameter Overview - Setting Ranges

    Appendix B Parameter overview – setting ranges Appendix B Parameter overview – setting ranges 12.1 12.1.1 TIG welding Parameter Display Setting range Comment TIG/plasma Gas pre-flow time Ignition current AMP% % of main current AMP Up-slope time 20,0 Pulse time 0,01 0,00 - 20,0...

  • Page 86: Overview Of Ewm Branches

    Appendix C Overview of EWM branches Appendix C 13.1 Overview of EWM branches 099-000140-EW501 28.11.2017...

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