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Ametek Chandler Engineering 1910 Instruction Manual

Pressurized curing chamber
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Instruction Manual
Pressurized Curing Chamber
Model 1910
(Original Instructions)
Revision B – September 2019
P/N: 19-0175-CE
S/N: ____________
2001 N. Indianwood Ave.
Broken Arrow, OK 74012
Telephone: 918-250-7200
Fax: 918-459-0165
E-mail: chandler.sales@ametek.com
Website: http://www.chandlereng.com

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  • Page 1 Instruction Manual Pressurized Curing Chamber Model 1910 (Original Instructions) Revision B – September 2019 P/N: 19-0175-CE S/N: ____________ 2001 N. Indianwood Ave. Broken Arrow, OK 74012 Telephone: 918-250-7200 Fax: 918-459-0165 E-mail: chandler.sales@ametek.com Website: http://www.chandlereng.com...
  • Page 2 This publication contains the following trademarks and/or registered trademarks: AMETEK, CHANDLER ENGINEERING. These trademarks or registered trademarks and stylized logos are all owned by AMETEK, Inc. All other company, product and service names and logos are trademarks or service marks of their respective owners.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents General Information ............... P-1 Introduction ........................... P-1 Features and Benefits ......................P-1 References ........................P-1 Specifications ........................P-2 Safety Requirements ......................P-3 Symbols Used on Equipment ....................P-4 Where to Find Help ....................... P-5 Section 1 - Installation .............
  • Page 4 TABLE OF CONTENTS This page is intentionally left blank.

  • Page 5: General Information

    PREFACE General Information Introduction This manual contains installation, operation, and maintenance instructions for the Chandler Engineering Model 1910 Pressurized Curing Chamber. Purpose and Use The Pressure Curing Chamber is used for curing tensile or compression specimens of oil well cements at elevated temperatures and at pressures above atmospheric, simulating conditions in the well.

  • Page 6: Specifications

    PREFACE Specifications Operating Conditions Input Voltage: 208 – 240 VAC Input Current: Frequency: 50 / 60 HZ, 1PHASE Pressure: 25,000 psi (1,723.68 BAR) Maximum Working Temperature: 700°F (371°C) Minimum Working Temperature: 41°F (5°C) Heater Wattage: 1500 W Overvoltage Condition: Category 2 Hoist Maximum Load: 100 lbm Environmental Conditions...

  • Page 7: Safety Requirements

    PREFACE Safety Requirements READ BEFORE ATTEMPTING OPERATION OF INSTRUMENT The Chandler Engineering Model 1910 Curing Chamber is designed for operator safety. Any instrument that is capable of high temperatures should always be operated with CAUTION!! To ensure safety:  Locate the instrument in a low traffic area. Allow a minimum of 12 inches (305mm) unobstructed clearance around side, back and top faces to provide for adequate ventilation.

  • Page 8: Symbols Used On Equipment

    PREFACE Symbols Used on Equipment Symbol Meaning Chassis Ground Terminal Protective Conductor Terminal Hazardous Voltage Inside Disconnect power before opening Hot Surface Do Not Touch Allow to cool before servicing Documentation must be consulted in all cases where this caution symbol is marked.

  • Page 9: Where To Find Help

    Where to Find Help In the event of problems, your local sales representative will be able to help or you can contact the personnel at Chandler Engineering using the following:  Telephone: 918-250-7200  FAX: 918-459-0165  E-mail: chandler.sales@ametek.com  Website: www.chandlereng.com...
  • Page 10 PREFACE This page is intentionally left blank...

  • Page 11: Section 1 - Installation

    SECTION 1 – INSTALLATION Section 1 - Installation Unpacking the Instrument After the instrument is removed from the shipping crate, the operating equipment and spare parts on the packing list should be checked to affirm that all have been received and none are damaged.
  • Page 12 SECTION 1 – INSTALLATION This page is intentionally left blank...

  • Page 13: Section 2 - Operation

    SECTION 2 – OPERATION Section 2 - Operation Before attempting operation of the instrument, you should study the drawings in this manual. Front Panel Controls 1. Chamber Pressure Gauge 2. Touchscreen Instrument Controller 3. Over-Temperature Indicator 4. Chamber Thermocouple Connection 5.

  • Page 14: Touchscreen Controls

    SECTION 2 – OPERATION Touchscreen Controls Navigation Keys Content Region Instrument Control “Soft” Keys Navigation Keys Navigation Keys allow the user to change the Content Region to display the different views such as Home (pictured), Plot, Schedule, etc. Content Region This area displays the appropriate content based on which Navigation Key is active.
  • Page 15 SECTION 2 – OPERATION Heater: When active, the Heaters are enabled. This button and the physical Heater button must both be active to enable heating. Home Screen Indicator Controls Channel Label Units Dial Indicator Current Value Set Point Indicator Set Point Auto / Manual Mode Output Indicator Channel Plot...
  • Page 16 SECTION 2 – OPERATION Channel Plot: a short historical plot of the Current Value. The width of this plot can be configured on the General Tab of the Configuration Screen. To Enter a Set Point From the Home screen, tap the desired Indicator (Temperature or Pressure). The Indicator will increase in size and the Set Point control will appear (black box).
  • Page 17 SECTION 2 – OPERATION Plot Screen The plot screen shows a historical plot of the data. Pan: Tap and drag the plot around the screen. Range: Auto-scale each Y-Axis from 0 to the highest historical value of each channel. Auto: Auto-scale the Y-Axis from 0 to the maximum for each channel. Clear: Clears the historical data.
  • Page 18 SECTION 2 – OPERATION Schedule Screen Open the Schedule Editor by tapping the Schedule Navigation Button. When the Schedule Editor is opened, the current schedule is read from the controller and displayed as shown below. Execution Controls Edit Controls Controller Selection Segment Selection Step Controls...
  • Page 19 SECTION 2 – OPERATION  Schedule Parameters: every schedule must have Schedule Parameters. No segments can be defined prior to this segment. This segment cannot be deleted. o End Type: Defines the action to be taken at the End of the Schedule. Options are: ...
  • Page 20 SECTION 2 – OPERATION Configure Indicators This tab allows the operator to change the Name of the input, change the color of the Dial Indicator on the Home Screen and calibrate the input. Select the appropriate indicator from the list of indicators on the left. Our service department can perform a calibration procedure using specialized instrumentation to assure that temperature drift and inaccuracies as a result of time and usage are compensated for in order to keep your instrument compliant with API specifications.
  • Page 21 SECTION 2 – OPERATION Help Screen The Help Screen displays this manual.

  • Page 22: Operating The Curing Chamber

    2-10 SECTION 2 – OPERATION Operating the Curing Chamber 1. Prepare a cement slurry, fill molds and insert the molds into the mold bucket. 2. Add water to the mold bucket while its suspended from the hoist. 3. Place the filled mold-bucket assembly into the chamber. 4.

  • Page 23: Empty The Chamber Of Oil

    SECTION 2 – OPERATION 2-11 Empty the Chamber of Oil 1. Deactivate the Fill, Pump and Vent “Soft” keys; activate the Drain “Soft” Key. Wait about two minutes for the chamber to empty, as indicated by air blowing into the oil reservoir.
  • Page 24 2-12 SECTION 2 – OPERATION This page is intentionally left blank.

  • Page 25: Section 3 - Maintenance Schedule

    SECTION 3 – MAINTENANCE SCHEDULE Section 3 – Maintenance Schedule Cleaning and Service Tips 1. Before each test, cement and other foreign matter should be cleaned off the plug and cylinder threads, the threads should be wiped dry, and the threads and seal ring should be lubricated with "Liqui-Moly"...

  • Page 26: Maintenance Schedule

    SECTION 3 – MAINTENANCE SCHEDULE Maintenance Schedule Component Each Test As Needed Monthly 6 Months Annual Cylinder Check Plug Seal Test by Surface Qualified Technician Pressure Gauge Check Calibrate by Calibration Qualified Technician Thermocouple Check Calibrate by Circuits Calibration Qualified Technician Lubrication Lubricate...

  • Page 28: Section 4 - Troubleshooting Guide

    SECTION 4– TROUBLESHOOTING GUIDE Section 4 – Troubleshooting Guide PROBLEM CHECK THIS DO THIS No Power Circuit Breakers Reset or Replace Will Not Heat Heater Switch (physical AND Turn On “Soft” key) Heater Circuit Breaker Reset (40A, Type D, 2 Pole) Check Program Computer Won’t Hold...
  • Page 29 SECTION 4 – TROUBLESHOOTING GUIDE This page is intentionally left blank.
  • Page 30 SECTION 5 – REPLACEMENT PARTS Section 5 - Replacement Parts Part Number Description 07-0772 HANDLE,PLUG 70-0023 TC,SPECIAL TYPE J,15.3"L C15155 BREAKER,40A,TYPE D,DIN,2P C16390 CONTROLLER, LIMIT, EZ-ZONE, 1/32 C16981 THERMOCOUPLE, TYPE J, BOLT ON C17096 XDCR,PRESSURE,40KPSI,AE F250-C,BENDIX PTIH-10-6P C18036 DISK,RUPTURE,25500 PSI,.250,IN,CE P-2380 JACK,PNL,TC,1.12,SQ FACE 07-1273...
  • Page 31 SECTION 5 – REPLACEMENT PARTS This page is intentionally left blank.

  • Page 32: Section 6 - Drawings And Schematics

    SECTION 6 – DRAWINGS AND SCHEMATICS Section 6 - Drawings and Schematics Drawing Number Description 1910-CE Model 1910-CE Curing Chamber 19-0090-CE Model 1910-CE Curing Chamber 19-0095-CE Cylinder Assembly 19-0096-CE Schematic, Piping 19-0097-CE Schematic, Wiring 19-0107 Modified Bridgman Seal 19-0120-CE Reservoir Assembly 19-0750-CE Electronics Assembly 1910-CE-DWGS REV A...
  • Page 34 DESCRIPTION DATE APPROVED ISSUED 08/02/18 ECN T8589; ADDED INPUTS/OUTPUTS 7/3/2019 TOUCHSCREEN INSTUMENT CONTROLLER CHAMBER PRESSURE GAGE HEATER INDICATOR PRESSURE RELEASE VALVE HEATER SWITCH OVERTEMP CONTROLLER POWER SWITCH CHAMBER THERMOCOUPLE CONNECTION DETAIL A SERIAL COMM PORT LAN PORT USB PORT AIR INLET MAINS POWER RECEPTICLE RUPTURE DISK DISCHARGE PORT...
  • Page 35 VALVE,AIR OPR,30000PSI 7222-0051 BRACE, VALVE MOUNTING 7500-2208 TUBE ASSEMBLY, HP CAPILLARY 19-0183 PLATE,CHANDLER ENGINEERING 19-0184 LABEL,PRESSURIZED CC 19-0185 NPL,RATING 19-0186 LABEL,AMETEK LOGO C18019 BRKT,TUBE SUPPORT,1.25" DIAMETER C10380 VALVE, CHECK, B-4C-1 P-1277 CROSS,BR,1/4T,SW P-2165 TEE,HIP,SS,3/8TX1/4TX3/8T,60K 69-793 SAFE HEAD .25X.083TBG F/1/4A C11569...
  • Page 36 BACK PANEL NOT SHOWN CHANDLER ENGINEERING BREAK EDGES, DEBURR DRAWN: JJM 8/6/2018 THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED HEREON ARE THE UON DIMS ARE IN INCHES MFG: ADMN 8/14/2018 PROPERTY OF CHANDLER ENGINEERING COMPANY LLC. REPRODUCTION OR DISSEMINATION IN ANY 1 PLC 0.030 2 PLC...
  • Page 37 DESCRIPTION DATE APPROVED ISSUED 07/19/18 ECN T8246; CHANGED 19-0055 AND 19-0078 8/22/2018 TO CP525-19-0055 AND CP525-19-0078 TORQUE PER 19-0107 COAT THREADS WITH C12056 ITEM PART NUMBER DESCRIPTION 19-0093-CE CYLINDER,1910-CE 07-0772 HANDLE,PLUG 19-0087 PLUG, HIGH TEMP SECTION A-A 19-0088 SEAL SHAFT, CURING CHAMBER 19-0109 THRUST WASHER,MACHINED 19-0091...
  • Page 42 DESCRIPTION DATE APPROVED ISSUED 07/23/18 ECN T8255; CHANGED QTY OF C18018 TO 2 8/28/2018 ITEM PART NUMBER DESCRIPTION 19-0113-CE RESERVOIR ASSEMBLY P-1496 ELBOW,BR,1/4FPX1/4MP,STREET,90DEG 36-0040 ADAPTER, GAUGE P-1500 VALVE,NDL,BR,1/4MX1/4M,2WY-STR P-0275 PLUG,BR,1/2MP,HEX 19-0119 DIP TUBE,RESERVOIR,3/8 C18018 PLUG,SIGHT GLASS,3/4-IN NPT C18020 VALVE,RELIEF,SS,81-150 PSI P-1255 ELBOW,BRS,1/4MPX1/4T,SW CHANDLER ENGINEERING...
  • Page 43 DESCRIPTION DATE APPROVED ECN T8302 10/8/2018 ECN T8347; INCREASED QTY OF P-1562 TO 10/29/2018 3. INCREASED QTY OF C12469 TO 4 DETAIL A ITEM PART NUMBER DESCRIPTION 19-0755-ENCL ENCLOSURE,ELECTRONICS C16547 SSR,240VAC,75A,CHASSIS P-1562 GROMMET,RBR,.625X1.125X.0625 H-8002 WSHR,FLAT,SS,#8 H-8014 SCREW,BHMS,SS,8-32X0.500,PHIL H-8004 NUT,HEX,SS,8-32 C07676 INLET,250V,50A,HUBBELL CS8275 C09685 HEAT SINK,SSR,50A...
  • Page 44 cut out postcards on dotted lines Please Send Us Your Comments on This Manual Model Number ____________________________ Serial Number __________________________ Printing Date of this manual (from the Title Page) ______________ Please circle a response for each of the following statements. Use: (1)= Strongly agree (2) =Agree (3) =Neutral, no opinion (4) =Disagree (5) =Strongly disagree a) The manual is well organized.
  • Page 45 cut out postcards on dotted lines...
  • Page 46 4903 W. Sam Houston Parkway, N., Suite A-400, Houston, TX 77041 2001 North Indianwood Avenue, Broken Arrow, OK 74012 Tel: +1 713-466-4900 Fax: +1 713-849-1924 Tel: +1 918-250-7200 Fax: +1 918-459-0165 e-mail: chandler.sales@ametek.com www.chandlereng.com Printed in the U.S.A. © 2008, by AMETEK, Inc. All rights reserved. XM808PDF (360000)

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