Table Of Contents - Toro Reelmaster 7000-D Operator's Manual

Contents
Safety ....................................................................... 4
General Safety ................................................... 4
Engine-Emission Certification............................. 4
Safety and Instructional Decals .......................... 4
Setup ...................................................................... 10
1 Adjusting the Support Rollers..........................11
2 Replacing the Warning Decal for CE
Compliance....................................................11
3 Installing the Hood Lock for CE
Compliance....................................................11
4 Installing the Cutting Units.............................. 13
5 Adjusting the Turf-Compensation
Spring ........................................................... 16
6 Using the Cutting-Unit Kickstand.................... 17
7 Greasing the Machine.................................... 18
8 Checking the Fluid Levels .............................. 18
9 Using the Gauge Bar...................................... 18
Product Overview ................................................... 19
Controls ........................................................... 19
Specifications .................................................. 26
Traction Unit Specifications .............................. 26
Attachments/Accessories ................................. 26
Operation ................................................................ 27
Before Operation Safety ................................... 27
Filling the Fuel Tank .......................................... 27
Checking the Hydraulic System ........................ 28
Checking the Engine-Oil Level.......................... 29
Checking the Cooling System ........................... 29
Checking the Tire Pressure............................... 30
During Operation Safety ................................... 30
Starting and Shutting Off the Engine ................. 31
Engine Speed Switch........................................ 32
Cutting Grass with the Machine ........................ 32
Diesel Particulate Filter Regeneration............... 32
Adjusting the Lift-Arm Counterbalance ............. 41
Adjusting the Lift-Arm Turnaround
Position ......................................................... 41
Folding the Roll Bar .......................................... 42
Checking the Interlock Switches ....................... 42
After Operation Safety ...................................... 43
Pushing or Towing the Machine ........................ 43
Hauling the Machine ......................................... 45
Identifying the Jacking Points ........................... 45
Identifying the Tie-Down Points ........................ 45
Operating Characteristics ................................. 45
Operating Tips ................................................. 45
Maintenance ........................................................... 47
Recommended Maintenance Schedule(s) ........... 47
Daily Maintenance Checklist............................. 48
Service Interval Chart ....................................... 49
Pre-Maintenance Procedures .............................. 50
Pre-Maintenance Safety ................................... 50
Removing the Hood .......................................... 50
Lubrication .......................................................... 51
Greasing the Bearings and Bushings ................ 51
Engine Maintenance ........................................... 52
Engine Safety ................................................... 52
Servicing the Air Cleaner .................................. 52
Servicing the Engine Oil.................................... 53
Servicing the Diesel-Oxidation Catalyst
(DOC) and the Soot Filter .............................. 55
Fuel System Maintenance ................................... 56
Draining the Fuel Tank ...................................... 56
Checking the Fuel Lines and
Connections.................................................. 56
Servicing the Water Separator ......................... 56
Servicing the Fuel Filter .................................... 56
Cleaning the Fuel-Intake Screen....................... 57
Electrical System Maintenance ........................... 57
Electrical System Safety ................................... 57
Charging and Connecting the Battery ............... 57
Servicing the Battery......................................... 59
Checking the Fuses .......................................... 59
Drive System Maintenance .................................. 60
Checking the Torque of the Wheel
Nuts .............................................................. 60
Checking for End-Play in the Planetary
Drives............................................................ 60
Checking the Planetary Gear-Drive
Lubricant ....................................................... 61
Changing the Planetary-Gear-Drive
Oil ................................................................. 62
Checking the Oil Level of the Rear
Axle............................................................... 63
Changing the Oil in the Rear Axle...................... 63
Checking the Lubricant in the Gear Box of
the Rear Axle ................................................ 63
Adjusting the Traction Drive for Neutral ............. 64
Checking the Rear-Wheel Toe-In ...................... 64
Cooling System Maintenance .............................. 65
Cooling System Safety ..................................... 65
Servicing the Engine Cooling System ............... 65
Brake Maintenance ............................................. 66
Adjusting the Service Brakes ............................ 66
Belt Maintenance ................................................ 67
Servicing the Alternator Belt ............................. 67
Hydraulic System Maintenance ........................... 67
Hydraulic System Safety................................... 67
Checking the Level of the Hydraulic
Fluid .............................................................. 67
Changing the Hydraulic Fluid ............................ 68
Replacing the Hydraulic Filters ......................... 69
Checking the Hydraulic Lines and
Hoses............................................................ 70
Cutting Unit Maintenance ..................................... 70
Cutting Unit Safety............................................ 70
Backlapping the Cutting Units ........................... 70
Storage ................................................................... 72
Preparing the Traction Unit ............................... 72
Preparing the Engine ........................................ 72
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