Transmission Disassembly - Polaris TRAIL BOSS 325 2001 Manual

TRANSMISSION DISASSEMBLY

1. Remove gear position switch.
CAUTION:
If switch is not removed prior to disassembly, switch dam-
age will result.
2. Place bellcrank in neutral position.
3. Remove sprocket retaining clip and sprocket.
4. Remove the transmission cover bolts.
5. With a soft face hammer tap on the (3) cover bosses
and carefully remove the cover.
6. Remove detent plug, washer, spring and shifting
bullet.
NOTE: Shifting bullet has a radiused end making it
directional.
7. Using a wrench on the nut of the bellcrank, turn in a
clockwise direction to assist with removal of shift
assembly and drive gear.
TRANSMISSION
Tap with soft
face hammer
(3 places)
Remove Switch
8.3