Brake System Service Notes; Brake Pad Kits - Polaris TRAIL BOSS 325 2001 Manual

BRAKES

BRAKE SYSTEM SERVICE NOTES

Disc brake systems are light weight, low maintenance, and perform well in the conditions ATVs routinely en-
counter. There are a few things to remember when replacing disc brake pads or performing brake system ser-
vice to ensure proper system function and maximum pad service life.
S Optional pads are available to suit conditions in your area. Select a pad to fit riding style and environment.
S Do not over-fill the master cylinder fluid reservoir.
S Make sure the brake lever and pedal returns freely and completely.
S Adjust stop pin on front caliper after pad service.
S Check and adjust master cylinder reservoir fluid level after pad service.
S Make sure atmospheric vent on reservoir is unobstructed.
S Adjust auxiliary brake after pad service.
S Test for brake drag after any brake system service and investigate cause if brake drag is evident.
S Make sure caliper moves freely on guide pins (where applicable).
S Inspect caliper piston seals for foreign material that could prevent caliper pistons from returning freely.
S Perform a brake burnishing procedure after installing new pads to maximize service life.

BRAKE PAD KITS

NOTE: Brake pad part numbers are stamped on the back of the pad for identification purposes. This part number
cannot be ordered -- it is included in the chart for reference only. Part numbers on the following chart may
change or supercede to a new number. Always refer to the current parts manual for part numbers.
Part No.
FRONT BRAKE PAD KITS
2201398 - Kit Front brake pad kit. (Contains 4 pads PN
1910333)
REAR BRAKE PAD KITS
2201399 - Kit Rear brake pad kit.(Contains 2 pads PN
1910364, (1) pad retaining pin PN 1930860,
(1) spacer PN 1910339)
9.2
Description