Polaris TRAIL BOSS 325 2001 Manual page 118

ENGINE
ROCKER SHAFT/ROCKER ARM ASSEMBLY INSTALLATION
1. Assemble rocker arms, rocker shaft and wave washer into rocker cover.
2. Install and tighten rocker cover block plug.
3. Apply Premium All Season or engine assembly lube to the cam lobes and cam follower surfaces.
4. Rotate the engine until the cam lobes are pointing downward.
5. Apply clean engine oil liberally to the valve springs, cam chain, rocker arms, and camshaft.
6. Apply 3 Bond 1215 (P/N 2871557) to the rocker cover mating surfaces. Be sure the alignment pins are in
place.
7. Install the rocker cover assembly.
8. Install rocker cover bolts and torque to specifications.
Rocker Cover Bolt Torque:
7-8 ft. lbs. (9-11 Nm)
9. Install rocker cover block plug.
Rocker Cover Block Plug Torque:
39-44 ft. lbs. (53-59 Nm)
10. Adjust valves according to the valve adjustment procedure found in Chapter 2, Maintenance.
11. Install valve adjustment caps with new o-rings. Tighten securely.
OIL PIPE/BREATHER PIPES (EARLY ES32PFE06)
Install the oil pipe with new sealing washers. Tighten
bolt to specified torque.
Oil Pipe Bolt Torque:
11-15 ft. lbs. (15-21 Nm)
Install breather pipes.
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