Outward Release Lever Adjustment - KSR Moto TRIGGER 50 Repair Manual

D01
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ENGINE/ CLUTCH/ RIGHT CRANKCASE
7. Install the springs (10) and the screws (11).
8. Tighten the screws.
TORQUE LIST
PART. NO.
TORQUE
11
10 - 16 Nm

OUTWARD RELEASE LEVER ADJUSTMENT

1. Pull out the release lever (8). The clearance should be about
1mm.
2. If the clearance is not 1mm, loosen the nut (12) and screw
in or out.
3. Tighten the nut (12).
ACTUATING LEVER INSPECTION
1. Inspect the elasticity of the return spring (1) and ratchet
spring (3) and if there is damage, replace them.
2. Inspect the actuating lever (2), the ratchet (4) and the actuat-
ing gear (5) and if there is damgae, replace them.
ACTUATING LEVER ASSAMBLING
1. Assemble the actuating lever as shown in picture (1).
2. Take special care about the assemble of the return spring
and the ratchet.
NOTE
The return spring tap had to get in the bore of the actuating lever.
The second return spring tap should be in a axial line witch the
ratchet tap.
3. Install the actuating lever.
4. The second return spring should be in the middle between
the clutch and the guid pin as shown in picture (2).
RIGHT CRANKCASE ASSEMBLING
5. Alternately turn each bolt until finger tight.
6. Tighten the bolts in sequence (2-7) shown in the picture.
TORQUE LIST
PART. NO.
TORQUE
2-7
10 - 12 Nm
8
11
10
1
2
1
2
1
4
2
7
5
6
87
12
3
4
5
3

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