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KSR Moto TR 125 User Manual

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IMPORTANT MANUAL INFORMATIONS
Congratulations on your purchase of the motorcycle. This model is the result of a vast experi-
ence in the production of
ne sporting
touring and racing machines.
t represents the high de-
gree of craftsmanship and relia ility that have made us to one of the leaders in these
elds.
This manual ill give you an understanding of the operation inspection and asic maintenance of this motor-
cycle. f you have any uestions concerning the operation or maintenance of your motorcycle please consult a
dealer.
The design and manufacture of this motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. We have met these standards without reducing the performance or economy of
operation of the motorcycle. To maintain these high standards it is important that you and your dealer pay close
attention to the recommended maintenance schedules and operating instructions contained within this manual.
1

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Summary of Contents for KSR Moto TR 125

  • Page 1 IMPORTANT MANUAL INFORMATIONS Congratulations on your purchase of the motorcycle. This model is the result of a vast experi- ence in the production of ne sporting touring and racing machines. t represents the high de- gree of craftsmanship and relia ility that have made us to one of the leaders in these elds.
  • Page 2 IMPORTANT MANUAL INFORMATIONS Particularly important information is distinguished in this manual by the following notations: Failure to follow WARNING instructions could result in severe injury or death of the WARNING motorcycle operator a bystander or a person inspecting or repairing the motorcycle. A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
  • Page 3 IMPORTANT MANUAL INFORMATIONS DEALER STAMP HERE...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....6 PRE-OPERATION CHECKS..22 ECU..........32 Other Safe driving points....9 Pre-operation check list ....23 Adjust the idling…………..…..32 Location of labels ......10 Checking the throttle cable free play..........32 OPERATION AND IMPORTANT Clutch adjustment.......33 DESCRIPTION......11 RIDING POINTS......24 Left view ........11 Starting the engine .....24 Tires..........33 Right view........12...
  • Page 5 TABLE OF CONTENTS Replacing headlight bulb.....41 Front and rear turnsignal lamp..41 Tail/brake and license plate lamp............41 njection system..………..……41 Fuel pump........41 Fuel lter........42 TROUBLESHOOTING....42 Troubleshooting chart....43 CLEAN AND STORAGE....45 Clean..........4 Storage........4 SPECIFICATIONS......47 WIRING DIAGRAM.....48 WARRANTY INFORMATION..49 SERVICE PLAN ......50...

  • Page 6: Safety Information

    SAFETY INFORMATIONS Therefore making yourself cons- THIS MOTORCYCLE IS A TWO picuous in the public will be very WHEEL ON ROAD VEHICLE. NING & LEGAL LICENSE FOR effective in preventing this kind of OPERATING OF THIS VEHICLE. accidents BEFORE YOU USE THE VEHIC- LE THE FIRST TIME PLEASE READ THIS MANUAL CAREFUL- MAINTENANCE AND CERTIFICA-...
  • Page 7 SAFETY INFORMATIONS The posture of operator and Protective clothing passenger is important for proper Proper/ade uate clothing will keep Modi cations on the motorcycle control. Properly riding posture can yourself safe from potential acci- which have not been approved by keep motorcycle in balance while dents: the producer or the removal of ori-...
  • Page 8 SAFETY INFORMATIONS Make sure that accessories and When you e uip the motorcycle Loading cargo are securely attached to mo- with electrical accessories please The total weight of the operator the torcycle. consult a uali ed dealer to make passenger the accessories and the ever attach any large or heavy sure that the items will not exceed cargo may not exceed the maxi-...

  • Page 9: Other Safe Driving Points

    SAFETY INFORMATIONS The exhaust fumes are poisonous Pay attention to the environment. and may cause loss of conscious- Gasoline is not environmentally ness and death within a short time. friendly. Always turn the engine off before leaving the motorcycle and remove Other safe driving points the key from the main switch.

  • Page 10: Location Of Labels

    DESCRIPTION Location of labels ou will nd two different labels and the engine number on the vehicle. The anti tampering plate (1) is located under the seat bench. number plate (2) is located on the right side of the steering head tube.

  • Page 11: Description

    DESCRIPTION Left view 1. Front wheel 2. Front brake caliper 3. Front turn signal light 4. Battery . Rear turn signal light . Rear wheel . Chain tensioner 8. Air lter element 9. Shift pedal...

  • Page 12: Right View

    DESCRIPTION Right view 10. Tail/brake light 11. Muf er 12. Fuel tank cap 13. Seat 14. Spark plug 1 . Rear view mirror 1 . eadlight 1 . Rear brake pedal...

  • Page 13: Operation Instruments

    DESCRIPTION Operation instruments 18. Clutch lever 19. Left handlebar switches 20. Speedometer unit 21. Main switch/steering 22. Right handlebar switches 23. Throttle grip 24. Front brake lever...
  • Page 14 OPERATION INSTRUMENTS Main switch/steering lock OFF “ ” WARNING The electrical systems are off. The Never turn the key to “ ” or key can be removed. “ ”while the vehicle is moving. Otherwise the electrical systems LOCK “ ” will be switched off which may re- sult in loss of control or an acci- The steering is locked and the...
  • Page 15 OPERATION INSTRUMENTS Press the adjust button for 3 sec 0-999.9km or mile Indicator and warning lights and the alarm light will turn off. isplay unit is 0 1km or mile. After every 1000 km it will come 9. Fuel meter again to remind checking the oil le- isplay range is levels.
  • Page 16 OPERATION INSTRUMENTS n clock screen press the adjust 1. Adjust button function instruc- button once to switch from clock to tion the main screen. 2.The trip screen 4. Select button function instruc- tion n main screen press and hold the select button for 3 sec to switch the 1.The main screen backlight color.
  • Page 17 OPERATION INSTRUMENTS Example: ou want to set the hour Handlebar switches 1. High/low beam switch to 14h press the adjust button to When the switch is in the low beam choose the hour you want to set. position move the switch down- wards to use the high beam light.

  • Page 18: Rear Brake Pedal

    OPERATION INSTRUMENTS Rear/ foot brake pedal The rear brake pedal is located on 6,5,4,3,2 the right side of the vehicle and re- fers to the rear brake. Press down the brake pedal to activate the rear brake. Starter switch 5. Starter switch The fuel tank and the ller cap are Use the starter switch to operate located under the seat bench.

  • Page 19: Fuel/ Fuel Tank

    OPERATION INSTRUMENTS b) nsert the key into the seat lock Fuel/ fuel tank WARNING and then turn it clockwise to open. Make sure that there is all the time c) ow you can realase the seat It is not recommended to use E10 suf cient fuel in the tank.

  • Page 20: Engine Oil

    OPERATION INSTRUMENTS should be visible at the upper limit. Engine oil Add engine oil if necessary. The oil level should be measured between the upper and the lower li- Recommended engine oil: mit on the inspection glas (1) on the SAE 10W-40 right side of the engine.

  • Page 21: Sides Stand

    OPERATION INSTRUMENTS 12. nstall the oil ller cap (2). WARNING 13. Check the oil level Make sure that your torcycle park stable. Side stand Please avoid to park the motor- cycle on a precipitous or soft The side stand is located on the left ground.

  • Page 22: Pre-Operation Checks

    PRE-OPERATION CHECK The condition of a vehicle is in the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused (for example as a result of exposure to Therefore it is very important to check the following points before each ride. NOTE: The pre-operation check should be made each time the vehicle is used.

  • Page 23: Pre-Operation Check List

    PRE-OPERATION CHECK Pre-operation check list Check the fuel level in the fuel tank. Fuel Re ll fuel if it is necessary. Check the fuel line for leakage. Check vehicle for oil leakage. Final transmission Check operation. Front brake f the brake feels soft or spongy have a dealer to check the system. Check brake pads for wear and replace it if it is necessary.

  • Page 24: Operation And Important Riding Points

    OPERATION AND IMPORTANT POINTS Always keep in mind that the en- Starting the engine Shifting and riding gine should be warmed up with 1. Turn on the ignition a) Shifting gears upwards 2. Switch the gear to - neutral medium R.P.M. and small load. 1.

  • Page 25: Cceleration And Deceleration

    OPERATION AND IMPORTANT POINTS Acceleration and deceleration Engine break-in period WARNING The speed can be adjusted by ope- For the rst 1 00km driving do not ning and closing the throttle. To in- rev the engine or make it exceed (especially when cornering) crease the speed turn the throttle 80% of the maximum speed in any...

  • Page 26: Parking

    OPERATION AND IMPORTANT POINTS o not keep the engine run at First inspection and routine main- Parking the same speed long time du- tenance 1. Reduce the throttle to 0 position. ring the running-in period. Of- The inspection immediately after the 2.

  • Page 27: Checking/ Maintaining Service Intervals

    CHECKING/ MAINTAINING SERVICE INTERVALS The Safety and condition of motorcycle depend on a correct maintenance periodic inspection adjustment lubrication and cleaning. The following contents help the operator to complete this tasks. uring the warranty period all repair and recommended service inspections have to be done by an authorized dealer.
  • Page 28 CHECKING/ MAINTAINING SERVICE INTERVALS...
  • Page 29 CHECKING/ MAINTAINING SERVICE INTERVALS Brake lines have to be exchanged at least every 4 years. Brake liquid have to be exchanged at least every 2 years. From 13.000km or 24th month the inspection should be made every 7000km. Important Information The vehicle is constantly checked for rust.

  • Page 30: Spark Plug

    CHECKING/ MAINTAINING Spark plug WARNING The spark plug is an important The air lter element (1) should be element this will damage the engine component which is easy to cleaned and replaced regarding the check. Since heat and deposits will service intervals.

  • Page 31: Coolant Inspection

    CHECKING/ MAINTAINING Coolant inspection Bleeding the coolant system 1. Open the radiator cap. Before starting the engine place 2. Place a small container under the bike on a level place and hold the bike. it in an upright position then open 3.

  • Page 32: Ecu

    CHECKING/ MAINTAINING The ECU is one of the most ECU (Engine Control Unit) important parts of the vehicle and it The ECU is installed on top of the is adjusted properly during air box under the front cover. manufacturing. f you have any According to the pre-set control problem please contact a dealer for procedures and parameters...

  • Page 33: Clutch Adjustment

    CHECKING/ MAINTAINING Put the heaviest cargo to the cen- Clutch adjustment Tires 1. Loosen the locknut (1) on the ter of motorcycle then distribute To maximize the performance crank case. the weight evenly from side to side. durability and safe operation of 2.

  • Page 34: Cast Wheels

    CHECKING/ MAINTAINING f any damage is found contact a WARNING dealer to replace the wheel. o not To operate the motorcycle with attempt even the smallest repair to worn tires decrease riding stability the wheel a deformed or cracked and can lead to loss of control. Ple- wheel must be replaced.

  • Page 35: Rear Brake Adjustment

    CHECKING/ MAINTAINING Front brake free play adjustment Rear brake 1. Loosen the locknut (1) CAUTION 2. Turn the adjusting bolt (2) until There should be no free play at the speci ed position (10-20 mm brake lever end. f there is free play freeplay on the lever) contact a dealer to inspect the brake 3.

  • Page 36: Brake Pads

    CHECKING/ MAINTAINING disc with consequent metallic noise Brake pads and production of sparks from the The front and rear brake pads must caliper. Braking ef ciency safety be checked for wear in periodical and soundness of the disc would intervals. thus be negatively affected.

  • Page 37: Front Forke

    CHECKING/ MAINTAINING WARNING WARNING DOT 4 - CASTROL amage to the outer housing of f any damage is found or the front MOTORCYCLE BRAKE cables may result in internal rusting fork does not operate smoothly FLUID and cause interference with cable contact a dealer to check movement.

  • Page 38: Wheel Bearings

    CHECKING/ MAINTAINING trasmission (chain chain sprockets 2. Loosen counter nuts (2) Checking the wheel bearings transmission and rear wheel 3. Turn right and left adjusting The front and rear wheel bearings bearings) will be subjected to screws (3) equally far. must be checked at the intervals unnecessary stress resulting in 4.

  • Page 39: Battery

    CHECKING/ MAINTAINING For any replacement please re- Adjust the preload CAUTION lease the screws form (1 2 and 3) The battery model ( T 7-S) is a Turn the adjusting ring (1): on On both sides of the vehicle and sealed type (MF) battery which clockwise to increase the screw (4) and ( ) from the top co-...

  • Page 40: Fuses

    CHECKING/ MAINTAINING install a new fuse of the Charging the battery CAUTION speci ed amperage. 1. Switch off all consumers. f you are not familiar with battery 3. Turn on the electrical circuits 2. Measure the battery voltage charging please contact a dealer. to check if all devices operate using a multimeter.

  • Page 41: Front And Rear Turnsignal Lamp

    CHECKING/ MAINTAINING When you need to adjust the head- changing the bulb. light turn in or turn out the adjusting screw (9). Injection system Front and rear turn signal lamp The injection system consists afuel pump with tubes a fuel lter and the f the front or rear turn signal light injector.

  • Page 42: Troubleshooting

    CHECKING/ MAINTAINING The fuel pump module is mounted nside of the fuel tank. Troubleshooting Although our company’s motorcy- cles receive a thorough inspection The fuel lter protect the engine before shipment from the factory and the injector against impurity trouble may occur during operation. from fuel.
  • Page 43 TROUBLESHOOTING Cause To Do AILURE Engine does not start when the electric Battery discharged Charge the battery starter button is pushed Check the charging of the battery Check if the generator is working correctly Fuse is blown Change the fuse Starter relay defective Check the starter relay Starter motor defective...
  • Page 44 TROUBLESHOOTING Cause To Do AILURE To high oil consumption Engine oil level too high Bleed the oil system Cylinder/Piston is worn Replace the cylinder/piston Engine vent hose bent Correct the layout of the hose EOB alarm light is on and TC ap- Failure in the fuel injection/electric pears system...
  • Page 45 CLEANING Cleaning CAUTION Clean the motorcycle in a proper and suitable way. t will keep it attractive extend it’s life and optimize the performance. Before cleaning Cover the muf er outlet and the two airbox inlet holes with a plastic bag or cap to prevent water to come inside. Close every caps covers and electrical connectors while you are doing the cleaning.

  • Page 46: Clean And Storage

    CLEANING/ STORAGE Make sure that there is no oil or wax on the brakes or tires. f necessary clean the brake discs and brake linings with a regular brake disc cleaner and wash the tires with warm water and a mild detergent. WARNING Before operating the motorcycle test the brake performance and tires.

  • Page 47: Specifications

    SPECIFICATION TR 125 QJ125GY-16A Model TR 125 Engine type QJ 160 MI - A Overall Length 95 octane unleaded 2030 Fuel type (mm) gasoline Number of Overall Width (mm) cylinders Overall height 1120 Bore*stroke 60 mm *44 mm (mm) Wheelbase (mm)

  • Page 48: Wiring Diagram

    WIRING DIAGRAM...

  • Page 49: Warranty Information

    WARRANTY INFORMATION Information on warranty claim Please carefully read the instruction manual of your vehicle before operating it in order to make yourself familiar with its handling. We explicitly point out that the instruction maintenance and care instructions given in the operating manual have to be complied with in order to sustain your claim towards warranty.

  • Page 50: Serviceplan

    SERVICEPLAN 1000 km or 1. Month 4000 km or . Month Stamp/ Signature Stamp/ Signature 7000 km or 12. Month 10000 km or 18. Month Stamp/ Signature Stamp/ Signature 13000 km or 24. Month 1 000 km Stamp/ Signature Stamp/ Signature 19000 km 22000 km Stamp/ Signature...

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