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ENGINE/ DISASSEMBLING
ENGINE OVERHAUL/ REMOVAL
NOTE
It's not necessary to remove the engine in order to remove the
following components:
•
Cylinder cover
•
Cylinder
•
Piston and piston ring
•
Clutch
•
Drive gear
•
Gear shift shaft
•
Magneto rotor
•
Stator
•
Oil pump
•
Water pump
For a better understanding, the following steps are described with
replaced engine.
ENGINE PREPARATION
To reach the top end of the engine proceed as follow.
1. Switch of the fuel cock.
2. Remove the seat bench and the side covers.
3. Empty the carburettor by opening the drain screw.
4. Disconnect all attachments (carburettor, exhaust,...) from the
engine.
5. Unplug all electrical cables, remove the clutch wire, the drive
chain cover (1), the drive chain (2), the shift linkage (3) and
the rear brake lever.
NOTE
Take care about the fuel residues and the position of the cable
plugs and hoses.
ENGINE REMOVAL
If you need to remove the entire engine follow points 1 to 5 -
engine preparation - and go ahead with point 6.
6. Support the engine and vehicle from below before starting to
remove the engine hanger and hanger bolts.
7. Remove the hanger nuts (4) and hanger bolts.
NOTE
Now the engine is without an fixation and can be removed.
WARNING
!
Avoid that the engine falls down otherwise the alloy cast parts of
the engine may be damaged.
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