Subaru Legacy 2005 Service Manual page 2606

MANUAL TRANSMISSION AND DIFFERENTIAL
NOTE:
Be sure that the protrusion amount is within stan-
dard.
Thrust washer (50 × 61 × t)
Part Number
803050060
803050061
803050062
803050063
803050064
803050065
803050066
803050067
803050068
803050069
803050070
803050071
803050072
803050073
803050074
803050075
803050076
803050077
803050078
803050079
8) Fit the thrust washers on transfer drive shaft.
9) Install the bearing outer race into extension
case.
10) Measure the depth "S" between transfer case
and center differential.
ST 398643600 GAUGE
ST
Transfer Case and Extension Case Assembly
Thickness mm (in)
0.50 (0.0197)
0.55 (0.0217)
0.60 (0.0236)
0.65 (0.0256)
0.70 (0.0276)
0.75 (0.0295)
0.80 (0.0315)
0.85 (0.0335)
0.90 (0.0354)
0.95 (0.0374)
1.00 (0.0394)
1.05 (0.0413)
1.10 (0.0433)
1.15 (0.0453)
1.20 (0.0472)
1.25 (0.0492)
1.30 (0.0512)
1.35 (0.0531)
1.40 (0.0551)
1.45 (0.0571)
S
MT-00122
11) Measure the height "T" between extension
case and transfer drive gear.
ST 398643600
ST
12) Calculate the thrust washer "U" using following
equation.
U = 30 mm (1.18 in) − S − T − 0.15 — 0.35 mm
(0.0059 — 0.0138 in)
U
mm (in)
T
mm (in)
S
mm (in)
0.15 — 0.35 mm
(0.0059 — 0.0138 in)
30 mm (1.18 in)
13) Select a suitable washer in the following table:
Standard clearance:
0.15 — 0.35 mm (0.0059 — 0.0138 in)
Part Number
803036050
803036054
803036051
803036055
803036052
803036056
803036053
803036057
803036058
14) Fit the thrust washer on center differential.
5MT-44
GAUGE
T
MT-00123
Thickness of transfer drive gear
thrust washer
Height from end of ST to transfer
drive gear
Depth from end of transmission
case to the end of ST
Standard clearance between thrust
washer and transfer drive gear.
Thickness of ST
Thrust washer
Thickness mm (in)
0.9 (0.035)
1.0 (0.039)
1.1 (0.043)
1.2 (0.047)
1.3 (0.051)
1.4 (0.055)
1.5 (0.059)
1.6 (0.063)
1.7 (0.067)