Emerson Rosemount CT5800 Quick Start Manual
  1. Manuals
  2. Brands
  3. Emerson Manuals
  4. Measuring Instruments
  5. Rosemount CT5800
  6. Quick start manual
Emerson Rosemount CT5800 Quick Start Manual

Emerson Rosemount CT5800 Quick Start Manual

Continuous gas analyzer
Hide thumbs Also See for Rosemount CT5800:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Manual
Quick Start Guide
D-7010-0055, Rev B
November 2017
™
Rosemount
CT5800 Continuous Gas Analyzer

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Rosemount CT5800 and is the answer not in the manual?

Questions and answers

Related Manuals for Emerson Rosemount CT5800

Summary of Contents for Emerson Rosemount CT5800

  • Page 1 Quick Start Guide D-7010-0055, Rev B November 2017 ™ Rosemount CT5800 Continuous Gas Analyzer...
  • Page 3 Emerson (Rosemount) designs, manufactures, and tests its products to meet many national and international standards. The Rosemount CT5800 is a sophisticated technical product, and to ensure it continues to operate as designed and within normal specifications, it MUST be installed, used, and maintained correctly. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Emerson (Rosemount) products.
  • Page 4 General safety notice/residual risk Installation, operation, and maintenance of the analyzer must be in accordance with these instructions. When operated as intended and all applicable safety instructions are observed, an element of risk will remain, including, but not limited to, the following: •...
  • Page 5 This product complies with USA 21 CFR 1040.10. It is also designed and manufac- tured under an approved quality management system to ISO 9001:2008. Emerson and the Rosemount have satisfied the requirements for applying the CE marking to the Rosemount CT5800 Gas Analyzer.
  • Page 6 This article is in accordance with IEC 60079-0: 2011 Clause 30. This article must not be changed, amended, or removed. Emerson has satisfied the requirements of and complies with IEC, ATEX, and North American regulators for operation of electrical/electronic equipment in hazardous locations.
  • Page 7 Safety and information notices DANGER! WILL CAUSE DEATH Failure to follow this warning will result in death or serious injury to personnel. WARNING! DANGER TO PERSONNEL Failure to follow this warning may result in serious injury to personnel. CAUTION! MAY CAUSE DAMAGE TO EQUIPMENT Failure to follow this warning may result in damage to the equipment.
  • Page 8 Safety Information All authorized users, including installation, operation, and maintenance personnel, must observe the following safety precautions and warnings. This article is in accordance with IEC 60079-0: 2011 Clause 30. This article must not be changed, amended, or removed. DANGER! FLAMMABLE SUBSTANCES This article is in accordance with IEC 60079-0: 2011 Clause 30.
  • Page 9 WARNING! FLAMMABLE OR EXPLOSIVE GASES When supplying explosive gases or flammable gases with concentrations of more than 25% of the lower explosion limit, Emerson recommends implementing one or more additional safety measures: • Purging the unit with inert gas •...
  • Page 10 WARNING! EXPLOSION HAZARD Exhaust gases may contain hydrocarbons and other toxic gases, such as carbon monoxide. Carbon monoxide is toxic. Faulty gas connections may lead to explosion and death. Ensure that all gas connections are connected as labeled and airtight. WARNING! EXPLOSION HAZARD This article is in accordance with IEC 60079-0: 2011, Clause 30.
  • Page 11 EXPLOSION HAZARD This article is in accordance with IEC 60079-0: 2011 Clause 30. Use only replacement parts and components authorized by Emerson. All replacement parts and components must be suitable Ex-certified components for use in hazardous areas. Failure to comply will void certification and may cause explosions.
  • Page 12 The Rosemount CT5800 is Class 1. The beams are fully enclosed, and there is no access to the laser beams while the product is in operation or during maintenance. Failure to follow the correct procedures may cause damage to the eye. Do not look at the lasers with any kind of magnifier or optical measuring device.
  • Page 13 HEAVY INSTRUMENT The analyzer weighs 80 kg (176.37 lb) and must be wall or frame mounted. Emerson recommends that the analyzer is only moved and lifted by a minimum of two people using suitable lifting and transportation equipment. Use suitable fasteners for the weight of the units.
  • Page 14 WARNING! HIGH PRESSURE GAS AND AIR This article is in accordance with IEC 60079-0: 2011 Clause 30. The calibration gas supply and compressed air supply operate at a pressure that can cause injury, e.g., damage to eyes and skin punctures from debris blown by the high pressure gas or compressed air. Always lock off or tag off the calibration gas supply and compressed air supply when shutting down the analyzer.
  • Page 15 CAUTION! EQUIPMENT DAMAGE Always follow the startup procedure. Damage to the analyzer may result from a failure to follow this procedure. CAUTION! EQUIPMENT DAMAGE Always follow the shutdown procedure. Damage to the analyzer may result from a failure to follow this procedure. CAUTION! This is a Class A product.

  • Page 17: Table Of Contents

    Contents Contents Chapter 1 Plan ..........................1 Unpacking the analyzer ........................1 Installing and connecting the unit ....................2 System overview ..........................3 Equipment purpose and role ......................4 Detailed system specifications ..................... 5 1.5.1 Optical description ......................8 Chapter 2 Install ..........................9 Site requirements ........................9 Mounting ...........................11 Connecting the system ......................
  • Page 18 Contents CT5800...

  • Page 19: Chapter 1 Plan

    ™ The analyzer weighs 80 kg (176.37 lb). Emerson recommends that the analyzer is only moved and lifted by a minimum of two people. Wear suitable protective gloves and protective footwear.

  • Page 20: Installing And Connecting The Unit

    CAUTION! SHOCK AND VIBRATION The Rosemount CT5800 contains sensitive electronic equipment. It must not be subjected to any shock and or vibration. Damage to the analyzer may result from a failure to follow this caution. Procedure On receipt of goods, look for any visible damage to the analyzer and verify that all items noted to be shipped were received.

  • Page 21: System Overview

    Measurement data from the analyzer can be displayed in the process control center. The Rosemount CT5800 is supplied by Emerson. The gas handling system may be provided by either you or Emerson, depending upon the specific installation. The circuit breakers used to control the application of electrical power to the analyzer, the interconnecting wires, and gas piping are provided by you.

  • Page 22: Equipment Purpose And Role

    The types of molecules that are measured depend on the system configuration. Figure 1-2: Rosemount CT5800 The analyzer can be configured to detect and measure up to twelve different gases, depending on the combination of laser modules fitted. CT5800...

  • Page 23: Detailed System Specifications

    180 ° (see Figure 1-4). 21.46 Weight Approximate weight The Rosemount CT5800 must be wall moun- ted. It must not be mounted on stud or parti- tioned walls. Table 1-2: General Characteristics Rosemount CT5800 Value...
  • Page 24 (continued) Rosemount CT5800 Value Units Comment Outlet (exhaust) gas Swagelok type, factory-configured, specify on port connector order Measurement result 4 to 20 4 or 8 channel outputs, specify on order signals Warm-up time minutes Figure 1-3: Rosemount CT5800 Dimensions CT5800...
  • Page 25 Plan Figure 1-4: Rosemount CT5800 Radius for Opening Table 1-3: Environmental Characteristics Environmental characteristic Value Units Comment Operating temperature range -20 to 55 °C Ambient temperature -4 to 131 °F Sample gas temperature range 4 to 60 °C Factory set, specify on order °F...

  • Page 26: Optical Description

    Plan Table 1-3: Environmental Characteristics (continued) Environmental characteristic Value Units Comment Sample gas moisture content Maximum Sample gas particulate density mg/m Maximum Sample gas particulate size μm Maximum IP code IP to IEC 60529 Sensor humidity range 10 to 95 Relative humidity (non-condens- ing) at 45 °C (113 °F) 1.5.1...

  • Page 27: Chapter 2 Install

    Please observe the advisable operating temperatures given in the technical data. Units must not be subjected to direct sunlight or sources of heat. For outdoor installation, Emerson recommends installing the unit in a cabinet. At a minimum, it should be protected against rainfall.
  • Page 28 Install In accordance with IEC 60079-0:2011 Clause 30, install the analyzer in a suitable position with shading to protect it from the elements. The displays and control panel on the front of the housing must not be exposed to direct UV light sources or direct sunlight. WARNING! POTENTIAL ELECTROSTATIC CHARGING HAZARD This article is in accordance with IEC 60079-0: 2011 Clause 30.

  • Page 29: Mounting

    ™ The analyzer weighs 80 kg (176.37 lb). Emerson recommends that the analyzer is only moved and lifted by a minimum of two people. Wear suitable protective gloves and protective footwear.
  • Page 30 Install Figure 2-1: Mounting Details CT5800...

  • Page 31: Connecting The System

    Make sure that the fasteners used are suitable for the load and surface the analyzer is mounted on. Emerson recommends installing the analyzer in an upright (vertical) position; other orientations may affect the measuring results.
  • Page 32 Install Figure 2-2: Rosemount CT5800 Housing A. 20 off M16 captive bolts Carefully lower the front enclosure to the fully open position. CT5800...
  • Page 33 Install Figure 2-3: Enclosure open A. Flamepath (green highlight) B. Seal C. Flanges Apply masking tape to the flanges, seal, and flamepath to protect them from scratches, chipping, and other forms of damage of deformation. WARNING! PROTECT FLAMEPATH Protect the flamepath with masking tape. Any damage to the flamepath will invalidate certification.

  • Page 34: Ac Power Safety Information

    Instruments providing screw terminals for electrical connections may require working near live parts. • Rosemount CT5800 gas analyzers do not have power switches and are operable when connected to power. • A customer-supplied power switch or circuit breaker (complying with IEC 60947-1/ -3) must be in the building installation.
  • Page 35 Install Table 2-1: Electrical power requirements Electrical supply Power consumption Voltage Fuse Instrumentation supply 500 W (peak) 110 to 240 Vac, 50/60 Hz 3.15 A internal fuses F1 and voltage ± 10% F2. See Section 2.3.4. 300 W (usual) Purge supply voltage 10 W 110 to 240 Vac, 50/60 Hz 1 A (located in secondary...
  • Page 36 (e.g., explosion-proof junction box). WARNING! INSTALLATION USING CONDUITS Rosemount CT5800 analyzers provide metric threads for installing cable entries. Installing conduits requires using metric-to-NPT adapters. To be compliant with the North American ordinary location (Ordloc) and hazardous area (Hazloc) certification, use stainless steel with captive O-ring seals.

  • Page 37: Earthing/Grounding The Analyzer

    Before starting to install the analyzer, verify what type of cable entry is required at your site of installation. Rosemount CT5800 gas analyzers may be equipped with cable glands (regulated e.g., for installations covered by ATEX / IEX / Ex) or may be installed with conduits (e.g., in North America).
  • Page 38 Install NOTICE This section is in accordance with IEC 60079: 2011 Clause 30. This article must not be changed, amended, or removed. WARNING! ELECTRIC SHOCK In accordance with IEC 60079-0: 2011 Clause 30 The analyzer must be earthed/grounded in accordance with national/local regulations. Failure to observe this warning may cause death or personal injury.

  • Page 39: Connecting The Signal Cables

    Install 2.3.4 Connecting the signal cables Connect the signal cables through conduit outlets 2 and 3 as shown in the figures below. NOTICE This section is in accordance with IEC 60079-0: 2011 Clause 30. This section must not be changed, amended, or removed. The signal cables are connected to the system through conduit outlets 2 and 3 as shown in Figure 2-7 Figure...
  • Page 40 Install Figure 2-9: Signal cable connections Table 2-2: Power, Digital, and Analog Connections Terminal Function System supply (L) System supply (N) Digital output 1 Digital output 2 Digital output 3 Digital output 4 Digital output 5 Digital output 6 Digital output 7 Digital output 8 Digital output 9 Digital output 10...

  • Page 41: Connecting The Sample Supply And Return Lines

    Connecting the sample supply and return lines Sample gas supply and sample return connections are from 6 mm (1/4 in.) Swagelok type fittings. The Rosemount CT5800 has one gas input and one gas output, which are located on the base of the instrument (Figure 2-7).
  • Page 42 Install The sample supply line must be heated all the way to the sample gas input port on the Rosemount CT5800 to prevent condensation forming at any point in the sample supply line. WARNING! HAZARDOUS GAS This article is in accordance with IEC 60079-0: 2011 Clause 30.

  • Page 43: Closing The Housing

    Install 2.3.6 Closing the housing After all internal connections have been made and proved/tested, the enclosure must be closed, and the 20 off M16 x 45 captive screws and form A washers must always be secured in accordance with the torque sequence. Figure 2-11.
  • Page 44 Install Figure 2-10: Alignment holes Insert the captive M16 bolt and engage the threads on the rear housing. Refer to the torque sequence (Figure 2-11) and tighten all bolts. WARNING! HAZARDOUS AREA PROTECTION Captive M16 x 45 screws and form A washers must always be used to secure the enclosure shut.
  • Page 45 Install Figure 2-11: Torque sequence All bolts must be tightened in sequence to a torque value of 25 Nm (18.44 ft-lb). Quick Start Guide...

  • Page 46: Test Connections

    Install Test connections Before sealing the cable glands, it is vital to test the new connections in order that any faults can be remedied before the cables are permanently sealed. WARNING! EXPLOSION HAZARD In accordance with IEC 60079-0: 2011 Clause 30. The cable glands used in this analyzer are only suitable for use in areas with a low risk of mechanical damage and must be suitably protected.

  • Page 47: Temperature Sensor And Cell Heater

    Install 2.4.2 Temperature sensor and cell heater The sample cell is controlled to operate at a pre-set temperature. This involves a heater and a temperature sensor. NOTICE This section is in accordance with IEC 60079-0: 2011 Clause 30. This section must not be changed, amended, or removed.

  • Page 48: Analog Output Cables

    Failure to ensure the area is safe or leaving the device powered on can cause an explosion or fire and serious injury to personnel. Commissioning Once the sensor is fully installed as described above, commission it according to the commissioning plan agreed on between you and Emerson. CT5800...

  • Page 49: Chapter 3 Startup Procedure

    Always follow the startup procedure. Damage to the Rosemount CT5800 may result from a failure to follow this procedure. The Rosemount CT5800 normally operates continuously. It should only be necessary to start up the instrument under the following circumstances. •...

  • Page 50: Startup Procedure

    Startup procedure Startup procedure NOTICE The gases shown in the screenshots and the measurements thereof may be different from those shown in your particular analyzer. They indicate the functionality of the software, which is the same regardless of the gases being measured. NOTICE To stop the startup procedure at any time, set the main circuit breaker to OFF.
  • Page 51 Startup procedure Figure 3-1: Gas Sensor Main screen Start up the system for returning the sample gas. Start up the gas handling system that conditions the sample gas before it is fed into the analyzer. At the end of the startup procedure, the gas measurements initially appear as 0.00 ppm until the first readings are taken.
  • Page 52 Startup procedure CT5800...

  • Page 53: Operating The Analyzer

    Operating the analyzer Operating the analyzer Introduction This chapter describes the controls, displays, and indicators on the and how to use the display controller located on the front panel of the instrument. Normal operation The analyzer is designed for long term continuous operation, and therefore its normal state is to be switched on and performing gas measurements.

  • Page 54: Front Panel Controls And Indicators

    Operating the analyzer Figure 4-2: Pressure and Temperature screen On both the Gas Sensor Main screen and the Pressure and Temperature screen, if the analyzer makes more measurements than can fit on the display, use to scroll down the list. Front panel controls and indicators The analyzer is configured from the display controller located on the front panel.
  • Page 55 Operating the analyzer Figure 4-3: Front panel display controller Quick Start Guide...

  • Page 56: Display Controller

    Operating the analyzer Display controller Figure 4-4: Front Panel Display Controller LCD display Navigation buttons You can control the analyzer through six navigation buttons (Figure 4-4, B) on the display controller. The LCD display (A) can be used to display: Gas concentration measurements obtained Operating temperature and pressure Help screens...

  • Page 57: Pressure And Temperature Screen

    Operating the analyzer Figure 4-5: Gas Sensor Main screen The Gas Sensor Main screen displays the gas concentration measurements obtained by the analyzer. In the example shown in Figure 4-5, the gases are being measured, and for each gas, the concentration detected is in parts per million (ppm). At the end of the startup procedure, the gas measurements initially appear as 0.00 until the first readings are taken.

  • Page 58: Help System

    Operating the analyzer Figure 4-6: Pressure and Temperature screen The Gas reading is the temperature, in °C, of the gas within the analysis cell. The Press reading is the pressure, in Torr, inside the analysis cell. NOTICE A Torr is a non-SI unit of pressure defined as 1/760 of standard atmospheric pressure and is equal to the fluid pressure of 1 mm of mercury.

  • Page 59: Main Menu

    Operating the analyzer Figure 4-7: Example of a Help Screen Main menu To access the Main menu (Figure 4-8), press on either the Gas Sensor Main screen (Figure 4-5) or the Pressure and Temperature screen (Figure 4-6). The Main menu options are: •...

  • Page 60: Back Button

    Operating the analyzer Figure 4-8: Main menu BACK button On most of the software screens, is configured as a BACK button. Press to return to the previous screen. CT5800...

  • Page 61: Appendix A Spare Parts List

    Remote Ethernet I/O 2-port Etnet switch, 6 DIs and 6 relay P-5000-1040 ioLogik remote Ethernet I/O 4AO, 2-port Switch M-3000-0923 Rosemount CT5800 laser module mounting assembly (Type A) M-3000-1293 Rosemount CT5800 laser module mounting assembly (Type B) E-4001-6302 Detector TEC...
  • Page 62 Spare parts list CT5800...

  • Page 63: Appendix B Engineering Drawings

    Engineering Drawings Appendix B Engineering Drawings ™ Use the wiring diagrams for the Rosemount CT5800 analyzer to assist with troubleshooting faults. These diagrams may be used to locate the position of a wiring connector should it become disconnected. Quick Start Guide...
  • Page 64 Engineering Drawings CT5800...
  • Page 70 Engineering Drawings Quick Start Guide...
  • Page 71 Engineering Drawings CT5800...
  • Page 72 2017 Rosemount. All rights reserved. youtube.com/RosemountMeasurement The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a google.com/+RosemountMeasurement mark of one of the Emerson family of companies. All other marks are the property of their AnalyticExpert.com respective owners.

Table of Contents