Siemens SINUMERIK 840D sl Operation/Programming Manual
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Siemens SINUMERIK 840D sl Operation/Programming Manual

Shopturn
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Table of Contents

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See also: Diagnostic Manual , Programming Manual
SINUMERIK 840D sl
ShopTurn
Operation/Programming
Valid for
PLC
SINUMERIK 840D sl/840DE sl
Software
NCU Systemsoftware for
SINUMERIK 840D sl/840DE sl
with ShopTurn
08/2005 Edition
Version
1.3
7.1
Introduction
Setting Up the
Machine
Machining the
Workpiece
Creating a ShopTurn
Program
ShopTurn Functions
Working with Manual
Machine
G Code Program
Tool Management
Program Management
Messages, Alarms and
User Data
Examples
Appendix
Index
1
2
3
4
5
6
7
8
9
10
11
A
B

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Summary of Contents for Siemens SINUMERIK 840D sl

  • Page 1 ShopTurn Functions Operation/Programming Working with Manual Machine G Code Program Tool Management Program Management Valid for Messages, Alarms and User Data SINUMERIK 840D sl/840DE sl Examples Software Version NCU Systemsoftware for SINUMERIK 840D sl/840DE sl with ShopTurn Appendix Index 08/2005 Edition...
  • Page 2 SIMODRIVE are registered trademarks of Siemens AG. The remaining designations found in this publication could be trademarks whose use by a third party for its own purposes could violate the rights of the owner. Additional information is available in the Internet at: Other functions not described in this documentation may be executable in the http://www.siemens.com/motioncontrol...
  • Page 3  Manufacturer/service documentation For more detailed information on additional publications for the SINUMERIK 840D sl, that apply to all SINUMERIK control systems, (e.g. universal interfaces, measuring cycles, etc.), see your Siemens representative. An overview of publications, which is updated monthly and also...
  • Page 4 Preface 08/2005 Internet address http://www.siemens.com/motioncontrol Principle Your SINUMERIK 840D sl with ShopTurn was designed using the latest technology and the recognized safety regulations, standards and other regulations. Supplementary devices Siemens offers special supplementary devices, systems, and serial model modifications that can be used to specifically expand the Siemens control systems in their area of application.
  • Page 5 Indicates that death or serious bodily injury can result if proper precautions are not taken. Caution with a warning triangle indicates that minor personal injury can result if proper precautions are not taken. ♥ Siemens AG, 2005. All rights reserved SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 6 A cycle, such as the tapping cycle, is a subroutine specified by ShopTurn for carrying out a recurring machining process. (A cycle is sometimes also referred to as a function.) ♥ Siemens AG, 2005. All rights reserved SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 7 Metric units are used for all parameters in this document. The Unit of measurement equivalent imperial units are shown in the table below. Metric Inch mm/tooth in/tooth mm/min in/min mm/rev in/rev m/min ft/min ♥ Siemens AG, 2005. All rights reserved SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 8 Preface 08/2005 Notes ♥ Siemens AG, 2005. All rights reserved viii SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 9: Table Of Contents

    2.7.2 Defining the zero-point offset..................2-74 2.7.3 Zero-point offset list ....................2-75 Manual mode ......................2-77 2.8.1 Selecting a tool and spindle ..................2-77 ♥ Siemens AG, 2005. All rights reserved SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 10 Absolute and incremental dimensions ..............4-130 4.2.4 Polar coordinates ....................4-132 4.2.5 Calculator ........................4-133 4.2.6 Close-tolerance work ....................4-135 Sequential control program ..................4-136 4.3.1 Overview .........................4-136 4.3.2 Creating a new program..................4-138 ♥ Siemens AG, 2005. All rights reserved SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 11 Creating contour elements..................5-215 5.4.4 Changing a contour....................5-220 5.4.5 Stock removal ......................5-222 5.4.6 Removal of residual material .................. 5-226 5.4.7 Grooving........................5-228 ♥ Siemens AG, 2005. All rights reserved SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 12 5.15.1 Teaching a cycle .....................5-329 5.15.2 Teaching a position sample ..................5-330 5.15.3 Teaching a contour object..................5-331 Working with Manual Machine 6-333 Manual machine ......................6-334 ♥ Siemens AG, 2005. All rights reserved SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 13 Executing a program....................9-378 9.2.3 Executing a G-code program from the USB-network-drive ........9-379 9.2.4 Creating a Nnew directory/program................ 9-380 9.2.5 Marking several programs ..................9-381 ♥ Siemens AG, 2005. All rights reserved xiii SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 14 Alarms ........................10-402 10.3 User data.......................10-403 10.4 Version display ......................10-405 Examples 11-407 11.1 Standard machining processes................11-408 11.2 Contour milling ......................11-420 Appendix A-429 Abbreviations......................A-430 Index.........................I-433 ♥ Siemens AG, 2005. All rights reserved SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 15: Introduction

    Operating via softkeys and keys ................1-32 1.3.3 Program views ......................1-36 1.3.4 Parameter: Entering....................1-40 1.3.5 CNC-ISO operator interface..................1-42 1.3.6 ShopTurn Open (PCU 50.3) ..................1-44 ♥ Siemens AG, 2005. All rights reserved 1-15 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 16: Shopturn

    You can switch from ShopTurn to the CNC-ISO operator interface. There, you can also activate a remote diagnostic which allows the machine to be operated via an external computer. ♥ Siemens AG, 2005. All rights reserved 1-16 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 17: Work Sequence

    You can, of course, also insert G code commands in a sequential control program. A G code program, however, must be created entirely out of G code commands. ♥ Siemens AG, 2005. All rights reserved 1-17 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 18: Workstation

    You can use ShopTurn on a single-slide lathe with three axes, of a main spindle, of a tool spindle, and of a counter-spindle. ShopTurn runs on the SINUMERIK 840D sl CNC-controller with ShopTurn on NCU (HMI Embedded) and PCU 50.3 (HMI Advanced).

  • Page 19: Coordinate System

    M = Machine zero W = Workpiece zero Position of the coordinate system, machine zero and workpiece zero (example) ♥ Siemens AG, 2005. All rights reserved 1-19 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 20: Operator Panels

    2 Screen keys 3 Horizontal softkey bar 4 Vertical softkey bar 5 Alphanumeric keypad Correction/cursor pad with control keys and input key 6 USB interface ♥ Siemens AG, 2005. All rights reserved 1-20 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 21 OP 010S slimline operator panel OP 010S operator panel 1 Screen 2 Screen keys 3 Horizontal softkey bar 4 Vertical softkey bar 5 USB interface ♥ Siemens AG, 2005. All rights reserved 1-21 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 22 6 USB interface 7 Mouse Operator panel OP 015 Operator panel OP 015 15" screen Screen keys Horizontal softkey bar Vertical softkey bar USB interface ♥ Siemens AG, 2005. All rights reserved 1-22 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 23: Operator Panel Keys

    In insertion mode, it deletes the character after the cursor. Has no meaning for ShopTurn. Shift Depress the Shift key to enter the upper character shown on the dual input keys. ♥ Siemens AG, 2005. All rights reserved 1-23 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 24 Program Manager - only OP 010 and OP 010C Opens the "Program Manager" operating area. This key has the same function as the "Program" softkey. ♥ Siemens AG, 2005. All rights reserved 1-24 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 25: Machine Control Panels

    Introduction 1.2 Workstation 1.2.4 Machine control panels The lathe can be equipped with a machine control panel by Siemens or with a specific machine control panel from the machine manufacturer. You perform actions on the lathe via the machine control panel, for example, traversing axes or starting the machining of the workpiece.
  • Page 26 Traverses axis at rapid traverse (fastest speed). WCS MCS WCS MCS Switches between the workpiece coordinate system (WCS = work) and machine coordinate system (MCS = machine). ♥ Siemens AG, 2005. All rights reserved 1-26 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 27 100 % – only OP032S machine control panel 100% Restores the programmed spindle speed. Spindle Stop Spindle Stop Stop spindle. Spindle Start Spindle Start Start spindle. ♥ Siemens AG, 2005. All rights reserved 1-27 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 28 The machine manufacturer can set up protection levels 0 to 3 using a password. When the password is set, ShopTurn does not evaluate the keyswitch position. ♥ Siemens AG, 2005. All rights reserved 1-28 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 29: Operator Interface

    10 Working window 11 Dialog line for additional explanatory text 12 Horizontal softkey bar 13 Vertical softkey bar 14 Softkeys 15 Screen buttons ♥ Siemens AG, 2005. All rights reserved 1-29 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 30 Spindle is turning counterclockwise The display of the spindle utilization as a percentage can be 200 %. Please refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 1-30 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 31 (4). The program path is then displayed together with the program name (3). Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 1-31 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 32: Operating Via Softkeys And Keys

    If you select the "Machine" softkey in the main menu, the screen form for the currently active mode appears. ♥ Siemens AG, 2005. All rights reserved 1-32 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 33 1.3 Operator interface If you select another operating mode or operating area, the horizontal and vertical softkey bars change. Main menu Machine Manual operating mode ♥ Siemens AG, 2005. All rights reserved 1-33 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 34 If you press a horizontal softkey within an operating mode or operating area, only the vertical softkey bar will change. Machine Manual operating mode Function within Machine Manual operating mode ♥ Siemens AG, 2005. All rights reserved 1-34 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 35 In that case, you can deactivate the function by pressing the softkey Program test again. The softkey will then have a gray background again. ♥ Siemens AG, 2005. All rights reserved 1-35 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 36: Program Views

    Use the "Cursor left" key to move up to the next-higher directory level. Use the "Cursor right" or "Input" key to open the process plan for a program. -or- © Siemens AG, 2005. All rights reserved 1-36 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 37 The programming graphics show the contour of the workpiece as a dynamic graphic with dashed lines. The program block selected in the process plan is color-highlighted in the programming graphics. Programming graphics ♥ Siemens AG, 2005. All rights reserved 1-37 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 38 Use the cursor keys to move between the input fields within a parameterization screen form. Use the "Help" key to switch between the programming graphics and the help display. ♥ Siemens AG, 2005. All rights reserved 1-38 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 39 The colored symbols in the help displays have the following meaning: Yellow circle = reference point Red arrow = tool traveling at rapid traverse Green arrow = tool traveling at machining feedrate ♥ Siemens AG, 2005. All rights reserved 1-39 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 40: Parameter: Entering

    Press the "Input" key to terminate entry. If you do not want to enter a value, i.e. not even "0", press the "Backspace" or "Del" key. -or- ♥ Siemens AG, 2005. All rights reserved 1-40 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 41 You cannot accept the parameters if they are incomplete or obviously erroneous. In this case, you can see from the dialog line which parameters are missing or were entered incorrectly. ♥ Siemens AG, 2005. All rights reserved 1-41 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 42: Cnc-Iso Operator Interface

    Press the "CNC ISO" softkey in the horizontal softkey bar. -and- Then press the "CNC ISO" softkey in the vertical softkey bar. ♥ Siemens AG, 2005. All rights reserved 1-42 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 43 Remote diagnostics Press the "Menu Select" key in the CNC-ISO operator interface. Press the "Diagnosis” softkey. Diagnosis Press the "Remote Diagnosis” softkey. Remote diagnosis ♥ Siemens AG, 2005. All rights reserved 1-43 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 44: Shopturn Open (Pcu 50.3)

    Some of the softkeys in the basic menu or extended menu bars may be assigned to other operating areas by the machine manufacturer. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 1-44 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 45: Setting Up The Machine

    Positioning the axes ....................2-81 2.8.4 Simple workpiece stock removal................2-82 2.8.5 Settings for manual mode ..................2-84 MDI..........................2-86 2.10 Run times ........................2-87 ♥ Siemens AG, 2005. All rights reserved 2-45 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 46: Switching On And Off

    Please also refer to the machine manufacturer's instructions. During the reference point traversing, the feedrate override is in effect. ♥ Siemens AG, 2005. All rights reserved 2-46 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 47: Approaching The Reference Point

    The correct coordinates of the reference point are displayed in the actual value display. ♥ Siemens AG, 2005. All rights reserved 2-47 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 48: User Agreement For Safety Integrated

    The selected axis is marked with a cross meaning "safely referenced" in the "Agreement" column. By pressing the "toggle keys," you again deactivate the agreement. ♥ Siemens AG, 2005. All rights reserved 2-48 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 49: Modes

    In MDI mode, you can enter and execute G code commands non- modally to set up the machine or to perform a single action. You can select MDI mode via the "MDI" key. ♥ Siemens AG, 2005. All rights reserved 2-49 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 50: Settings For The Machine

    A prompt asks you whether the unit of measure should really be switched. Press the "OK" softkey. The unit of measure for the entire machine is adapted. ♥ Siemens AG, 2005. All rights reserved 2-50 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 51: Switching The Coordinate System (Mks/Wks)

    Press the "Actual value MCS" softkey in order to select or Actual value MCS deselect this coordinate system. Actual value MCS WKS (softkey is deselected.) Actual value MCS MKS (softkey is selected.) ♥ Siemens AG, 2005. All rights reserved 2-51 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 52: Spindles

    Front edge Stop edge Dimensioning of the counter-spindle Please observe the machine manufacturer’s specifications for the parameter "Tensioning." Main spindle Dimensioning of the main spindle ♥ Siemens AG, 2005. All rights reserved 2-52 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 53 Counter-spindle collet dimensions (inc) Counter-spindle stop dimensions (inc) Counter-spindle endpiece dimensions (inc) - (only for dimensioning the stop edge) Tailstock diameter Tailstock length ♥ Siemens AG, 2005. All rights reserved 2-53 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 54: Tools

    The control calculates the traversing movements from the tool length offset and wear values (see Sec. "Entering Tool Wear Data"). ♥ Siemens AG, 2005. All rights reserved 2-54 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 55 (see Sec. "Entering Tool Wear Data"). You can find further information on radius offset in Sec. "Program blocks". ♥ Siemens AG, 2005. All rights reserved 2-55 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 56: Setting-Up A New Tool

    Using the "Additional" softkey, additional tool types or cutting edge positions are made available to you. The new tool is created and automatically assumes the name of the selected tool type. ♥ Siemens AG, 2005. All rights reserved 2-56 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 57: Tool List

    Depending on the tool type, various parameters are required. Toolholder angle Cutting direction Plate angle Cutter radius Length Z Rougher/Finisher ♥ Siemens AG, 2005. All rights reserved 2-57 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 58 Diameter Radius Plate width Length Z Length Z Recessing tool Milling tool Diameter Tip angle Radius Length Z Length Z Drill Threading tool ♥ Siemens AG, 2005. All rights reserved 2-58 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 59 2.5 Tools Length Z Stop Radius Length Z Button Plate angle 88° 90° Toolholder angle Rotary drill Radius Bore Ø Length Z Rotary drill ♥ Siemens AG, 2005. All rights reserved 2-59 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 60 (You will find these tools when sorting for a magazine location at the end of the tool list.) ♥ Siemens AG, 2005. All rights reserved 2-60 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 61 The plate angle of a cutting tool The plate angle of a cutting tool is taken into consideration when machining rear cuts. ♥ Siemens AG, 2005. All rights reserved 2-61 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 62 The main spindle then rotates adapting to the tool. Direction of spindle rotation to the right Direction of spindle rotation to the left Spindle not switched on ♥ Siemens AG, 2005. All rights reserved 2-62 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 63 Press the "Alternat." softkey or the "Select" key to carry out the desired settings for the tool-specific functions. -or- ♥ Siemens AG, 2005. All rights reserved 2-63 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 64: Manually Measuring The Tool

    Select the tool cutting edge D and the duplo number DP for the tool. Traverse the tool in the direction that is to be measured and scratch it (see Sec. "Traversing the axes"). ♥ Siemens AG, 2005. All rights reserved 2-64 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 65 Select the tool cutting edge D and the duplo number DP for the tool. Traverse to the collet and scratch it (see Sec. "Traversing the Axes"). ♥ Siemens AG, 2005. All rights reserved 2-65 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 66: Measuring The Tool With Calipers

    Select the "Meas. tool" softkey in "Machine Manual" mode. Press the "Autom.” softkey. Autom. > Press the "X" or "Z" softkey, depending on which tool length you -or- want to measure. ♥ Siemens AG, 2005. All rights reserved 2-66 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 67: Balancing The Caliper

    X and Z direction (cutting edge position 3). You must enter the length and the radius or diameter of the calibrating tool in the tool list. ♥ Siemens AG, 2005. All rights reserved 2-67 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 68 The position of the caliper is determined and saved in an internal data area. Repeat the process for the other 3 points of the caliper. ♥ Siemens AG, 2005. All rights reserved 2-68 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 69: Measuring The Tool With A Magnifying Glass

    The tool lengths are calculated and entered in the tool list. During this, the cutting edge position and tool radius or diameter are automatically taken into consideration as well. ♥ Siemens AG, 2005. All rights reserved 2-69 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 70: Measuring The Workpiece Zero-Point

    The tool length is automatically included in the calculation. Example: Workpiece edge desired position Z0 = 0 Tool length offset Z = 37.6 mm ⇒ Z = -37.6 ♥ Siemens AG, 2005. All rights reserved 2-70 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 71: Zero-Point Offsets

    You determine the base offset via "Zero-point workpiece" (see Sec. "Measuring the Workpiece Zero-point") or "Setting the Zero-point Offset" (see Sec. "Setting the Zero-point Offset"). ♥ Siemens AG, 2005. All rights reserved 2-71 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 72: Setting The Zero-Point Offset

    Traverse the machine axes to the desired position, e.g. to the front surface of the workpiece (see Sec. "Traversing Axes"). ♥ Siemens AG, 2005. All rights reserved 2-72 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 73 The new zero-point is saved in the currently active zero-point offset or the base offset. If you want to delete the saved zero-point, press the "Delete" softkey. Delete ♥ Siemens AG, 2005. All rights reserved 2-73 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 74: Defining The Zero-Point Offset

    1 linear axis) and determine their offsets. These additional axes must be activated via machine data. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 2-74 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 75: Zero-Point Offset List

    Fine offsets must be set up by the machine manufacturer. Please also refer to the machine manufacturer's instructions. You can display more work offsets with the "Page Down" key. ♥ Siemens AG, 2005. All rights reserved 2-75 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 76 Please also refer to the machine manufacturer's instructions. Select the "Work offset" softkey in the "Tools WOs" operating section. The work offset list appears. ♥ Siemens AG, 2005. All rights reserved 2-76 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 77: Manual Mode

    The tool is accepted into the "T, S, M...-windows". Select the tool cutting edge D or enter the number directly in the field. ♥ Siemens AG, 2005. All rights reserved 2-77 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 78 Press the "Cycle Start" key. Cycle Start The spindle continues rotating at a new speed. Position spindle Select the "T, S, M" softkey in "Machine Manual" mode. ♥ Siemens AG, 2005. All rights reserved 2-78 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 79: Traversing The Axes

    As to which of the two feedrates are used during the traversing of the axes, please see the machine manufacturer’s specifications. You can move the axes in fixed or variable increments. ♥ Siemens AG, 2005. All rights reserved 2-79 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 80: Traversing The Axes

    Traversing the axes with For information on the selection and function of the handwheels, the handwheel please see the machine manufacturer’s specifications. ♥ Siemens AG, 2005. All rights reserved 2-80 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 81: Positioning The Axes

    Cycle Start The axis is traversed to the specified target position. If target positions for several axes were specified, the axes are simultaneously traversed. ♥ Siemens AG, 2005. All rights reserved 2-81 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 82: Simple Workpiece Stock Removal

    Select the "Stock removal" softkey in "Machine Manual" mode. Enter values for the parameters. Press the "OK" softkey. The input screen form closes. Stock removal in manual mode © Siemens AG, 2005. All rights reserved 2-82 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 83 Infeed depth (inc) – (only when roughing) Finishing dimension in X direction (inc) – (only when roughing) Finishing dimension in Z direction (inc) – (only when roughing) ♥ Siemens AG, 2005. All rights reserved 2-83 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 84: Settings For Manual Mode

    Select the "T, S, M" softkey in "Machine Manual" mode. Select the desired zero-point offset. -or- Press the "Work offset” softkey. Work offset -and- Position the cursor on the desired zero-point offset. ♥ Siemens AG, 2005. All rights reserved 2-84 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 85 Select the unit of measure. The unit of measurement will be active in manual mode the next time you press the "Cycle Start" key. ♥ Siemens AG, 2005. All rights reserved 2-85 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 86: Mdi

    MDA mode is automatically deleted after the complete execution, or you can delete it using the "Delete MDI Progr." softkey. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 2-86 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 87: Run Times

    Machining The machining time displays the total run time of all programs executed since the control was last switched on. ♥ Siemens AG, 2005. All rights reserved 2-87 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 88 The T,F,S display window turns into the "Run times" window. Pressing the "Run times" softkey again, takes you back to the T,F,S display window. ♥ Siemens AG, 2005. All rights reserved 2-88 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 89: Machining The Workpiece

    Changing the cut-away ................... 3-118 3.12 Automatic mode settings..................3-120 3.12.1 Establishing the test-run feedrate ................3-120 3.12.2 Parameterizing the workpiece counter ..............3-121 ♥ Siemens AG, 2005. All rights reserved 3-89 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 90: Starting/Stopping Machining

    The directory overview is displayed. Place the cursor on the directory containing the program that you want to select. Press the "Input" or "Cursor right" key. -or- ♥ Siemens AG, 2005. All rights reserved 3-90 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 91: Starting/Stopping Machining

    ShopTurn automatically switches to "Machine Auto" mode, loads the program and carries out a block search to the highlighted program block (see Section "Starting at a Specific Point in the Program"). ♥ Siemens AG, 2005. All rights reserved 3-91 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 92 Program: Aborting Press the "Reset" key. Reset Execution of the program is interrupted. When it is started again, it will execute from the beginning. ♥ Siemens AG, 2005. All rights reserved 3-92 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 93: Running-In A Program

    (The key is then deselected again). If you now press the "Cycle Start" key again, the program is executed to the end without interruption. ♥ Siemens AG, 2005. All rights reserved 3-93 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 94: Displaying The Current Program Block

    Cycle Start The precise axis positions, modal G functions, etc., are displayed in the "Basic block" window for the currently active program block. ♥ Siemens AG, 2005. All rights reserved 3-94 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 95: Repositioning The Axes

    Press the "Repos" key. Repos Select each axis that is to be moved sequentially in the corresponding direction. The axes are moved to the interrupt position. ♥ Siemens AG, 2005. All rights reserved 3-95 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 96: Starting The Machining At A Specific Point In The Program

    The program is executed from the end of the target block or from the next programmed position of the target block. ♥ Siemens AG, 2005. All rights reserved 3-96 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 97 Continuous counter (if part of a program is repeated several times, you can specify the repetition number at which you wish machining to be resumed.) ♥ Siemens AG, 2005. All rights reserved 3-97 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 98 ShopTurn block or G- code block Load a program in "Machine Auto" mode (see Sec. "Starting/stopping machining"). Position the cursor on the desired target block. ♥ Siemens AG, 2005. All rights reserved 3-98 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 99 You can abort the search by pressing the "Reset" key. Reset ♥ Siemens AG, 2005. All rights reserved 3-99 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 100 For chained program blocks, enter the number for the desired starting position and press the "Accept" softkey. The prompt does not appear in the case of single program blocks. ♥ Siemens AG, 2005. All rights reserved 3-100 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 101 The new starting position is approached. The workpiece is then machined from the beginning of the target block. You can abort the search by pressing the "Reset" key. Reset ♥ Siemens AG, 2005. All rights reserved 3-101 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 102: Controlling The Program

    Cycle Start Execution of the program starts. G code blocks with the "/" character (slash) in front of the block number are not executed. ♥ Siemens AG, 2005. All rights reserved 3-102 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 103: Overstoring

    Enter the NC blocks to be processed. Press the "Cycle Start" key. Cycle Start The blocks you have entered are stored. You can observe execution in the "Overstore" window. © Siemens AG, 2005. All rights reserved 3-103 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 104 The window is closed. You can switch modes now. After you have pressed "Cycle Start" again, the selected program Cycle Start continues before overstore. © Siemens AG, 2005. All rights reserved 3-104 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 105: Testing A Program

    The program is tested without traversing of the machine axes. Press the "Program test" softkey again to deactivate test mode on Program test completion of the program. (The softkey is deactivated again.) ♥ Siemens AG, 2005. All rights reserved 3-105 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 106: Correcting The Program

    The correction is applied to the current program. Press the "Execute" softkey. The program is reloaded in "Machine Auto" mode and you can start the machining of the workpiece. ♥ Siemens AG, 2005. All rights reserved 3-106 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 107: Displaying G And Auxiliary Functions

    Instead of parameters T, F and S, the currently active auxiliary functions will be displayed. If you press the "Auxiliary function" softkey again, the "T, F, S" status display reappears. ♥ Siemens AG, 2005. All rights reserved 3-107 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 108: Simulating Machining

    Parallel drawing during machining of the workpiece While the program is being executed on the machine, you can track the machining of the workpiece on the screen as well. ♥ Siemens AG, 2005. All rights reserved 3-108 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 109 M-functions, ShopTurn can only display this graphically if the M-functions are assigned via machine data cycles. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 3-109 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 110: Simulation Before The Machining Of The Workpiece

    The machine axes do not move. Press the "Details" and "Single Block" softkeys, if you wish to Single Details Block execute the program block by block. ♥ Siemens AG, 2005. All rights reserved 3-110 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 111 Press "Start" softkey. Simulation is resumed. End simulation Press the "End" softkey. The machining plan or programming graphic for the program is displayed again. ♥ Siemens AG, 2005. All rights reserved 3-111 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 112: Parallel Drawing Before The Machining Of The Workpiece

    Recording of the graphical data continues in the background. Press one of the 4 softkeys for the graphical views, if you would like to return to the graphical display. … ♥ Siemens AG, 2005. All rights reserved 3-112 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 113: Parallel Drawing While The Workpiece Is Being Machined

    Input the desired dimensions. Press the "Back" softkey. During the next graphical display of a G-code program, the input dimensions are taken into consideration. ♥ Siemens AG, 2005. All rights reserved 3-113 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 114: Various Views Of The Workpiece

    If there is no longer sufficient storage space for the graphical display, ShopTurn fades out the blank. You can still see the side and front view as dashed-line graphics. ♥ Siemens AG, 2005. All rights reserved 3-114 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 115 3.11 Simulating machining Side view Press the "side view" softkey. Side view You can find information on changing the cut-away in Sec. "Changing the cut-away". ♥ Siemens AG, 2005. All rights reserved 3-115 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 116: Changing The Cut-Away

    Press the "Z Cut -" or "Page Down" key in order to pan the cross- Z Cut section in a negative Z direction. You can find further information on changing the cut-away in Sec. "Changing the cut-away". ♥ Siemens AG, 2005. All rights reserved 3-116 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 117 Press the "Cut" softkey to cut up the workpiece. -and- Press the "Cut" softkey again if the volume model is to be displayed in full again. ♥ Siemens AG, 2005. All rights reserved 3-117 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 118 ShopTurn will use the default settings of zoom and the magnifying glass. But you can also return to the default display of the workpiece from a changed cut-away. ♥ Siemens AG, 2005. All rights reserved 3-118 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 119 Press the "Magnifying glass zoom" softkey. Magnifying glass zoom The new cut-away appears. Deleting machining lines Press the "Del" key. The previous machining lines are deleted. ♥ Siemens AG, 2005. All rights reserved 3-119 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 120: Automatic Mode Settings

    Switch to "Machine Auto" mode in the expanded horizontal softkey bar. Auto Press the "ShopT. sett." softkey. In "Dry run feedrate", enter the desired test-run speed. ♥ Siemens AG, 2005. All rights reserved 3-120 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 121: Parameterizing The Workpiece Counter

    Please also refer to the machine manufacturer's instructions. The desired and actual numbers for the workpiece counter can also be changed during program execution. ♥ Siemens AG, 2005. All rights reserved 3-121 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 122 Machining the Workpiece 08/2005 3.12 Automatic mode settings Notes ♥ Siemens AG, 2005. All rights reserved 3-122 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 123: Creating A Shopturn Program

    Creating a new program..................4-138 4.3.3 Creating program blocks ..................4-143 4.3.4 Changing program blocks ..................4-147 4.3.5 Program editor ......................4-148 4.3.6 Specifying quantity ....................4-151 ♥ Siemens AG, 2005. All rights reserved 4-123 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 124: Program Structure

    ♥ Siemens AG, 2005. All rights reserved 4-124 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 125 End of program signals to the machine that the machining of the workpiece has ended. In addition, you can specify the number of workpieces that you would like to machine. ♥ Siemens AG, 2005. All rights reserved 4-125 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 126: Bases

    The settings for the machining plane always act modally, i.e. until you select another plane. The machining planes are defined as follows: ♥ Siemens AG, 2005. All rights reserved 4-126 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 127 In doing this, you can choose between the inner or outer surface. ♥ Siemens AG, 2005. All rights reserved 4-127 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 128: Approaching/Retracting In The Machining Cycle

    The spindle (main, tool, or counter-spindle) begins to rotate immediately after the tool change. ♥ Siemens AG, 2005. All rights reserved 4-128 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 129 You define the tool change point, the retraction plane, the safety distance, and the protective area for the tailstock in the program header (see Sec. "Creating a new program"). ♥ Siemens AG, 2005. All rights reserved 4-129 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 130: Absolute And Incremental Dimensions

    The position specifications for the points P1 to P4 in absolute dimensions refer to the zero-point: P1: X25 Z-7.5 P2: X40 Z-15 P3: X40 Z-25 P4: X60 Z-35 ♥ Siemens AG, 2005. All rights reserved 4-130 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 131 P1: X25 Z-7.5 (relative to the zero-point) P2: X15 Z-7.5 (relative to P1) P3: Z-10 (relative to P2) P4: X20 Z-10 (relative to P3) ♥ Siemens AG, 2005. All rights reserved 4-131 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 132: Polar Coordinates

    The position specifications for the pole and points P1 to P3 in polar coordinates are: Pole: (relative to the zero-point) α30° (relative to the pole) α60° (relative to the pole) α90° (relative to the pole) ♥ Siemens AG, 2005. All rights reserved 4-132 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 133: Calculator

    Inverse tangent of x/y, (x and y in degrees) SQRT(x) Square root of x ABS(x) Absolute value of x You can input a maximum of 256 characters in a field. ♥ Siemens AG, 2005. All rights reserved 4-133 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 134 Example: Tool wear +0.1 list. Press the "Insert" key. Input the calculating instructions: + 0.1 Press the "Input" key. Example: Calculating the diameter Workpiece drawing ♥ Siemens AG, 2005. All rights reserved 4-134 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 135: Close-Tolerance Work

    If you would like to input a lowercase letter, highlight the input uppercase letter with the cursor and press the "Select" key. If you press the key again, the uppercase letter reappears. ♥ Siemens AG, 2005. All rights reserved 4-135 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 136: Sequential Control Program

    > Drilling Reaming > Deep hole drill > Thread Tapping > Thread drilling Positions > Repeat Position > Solid machin. > Recess > ♥ Siemens AG, 2005. All rights reserved 4-136 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 137 > Predrilling > Pocket milling Pocket resid. mat. Spigot milling Spigot resid. mat. mark > Repeat > Sub- program > Counter- spindle > ♥ Siemens AG, 2005. All rights reserved 4-137 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 138: Creating A New Program

    XI: Inside diameter (abs or inc) – only for tube ZA: Initial dimension (abs) ZI: End dimension (abs or inc) ZB: Machining dimension (abs or inc) ♥ Siemens AG, 2005. All rights reserved 4-138 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 139 A change to the retraction plane is already in effect during retraction from the previous machining (see Sec. "Changing program settings"). ♥ Siemens AG, 2005. All rights reserved 4-139 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 140 (S1) and for the counter-spindle (S3), depending on the shape, size, and material of the workpiece or collet. ♥ Siemens AG, 2005. All rights reserved 4-140 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 141 "Work offset" softkey if you want to select a zero-point offset there. Input the other parameters. ♥ Siemens AG, 2005. All rights reserved 4-141 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 142 The tool’s coordinates are adopted by the parameters XT and ZT. Press the "Accept" softkey. The work plan is displayed. ShopTurn has automatically defined the end of the program. ♥ Siemens AG, 2005. All rights reserved 4-142 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 143: Creating Program Blocks

    Tool selection is modal for straight/circle, i.e. if several machining steps occur in succession using the same tool, then you only have to program one tool for the first straight/circle. ♥ Siemens AG, 2005. All rights reserved 4-143 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 144 The maximum feedrate is determined via machine data. Please refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 4-144 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 145 If you want to rough and finish using two different tools, you must call up the machining cycle twice (1st block = roughing, 2nd block = finishing). The programmed parameters are retained on the second call. ♥ Siemens AG, 2005. All rights reserved 4-145 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 146 The values are stored and the parameter screen form closes. The work plan is displayed and the newly created program block is highlighted. ♥ Siemens AG, 2005. All rights reserved 4-146 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 147: Changing Program Blocks

    The parameter screen for the selected program block appears. Make the desired changes. Press the "Accept" softkey or the "Cursor left" key. -or- The changes are accepted in the program. ♥ Siemens AG, 2005. All rights reserved 4-147 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 148: Program Editor

    This block number may be higher than the one in the following block. With the "Numbering" function, you can renumber the program blocks in ascending order. ♥ Siemens AG, 2005. All rights reserved 4-148 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 149 Place the cursor on the line after which the program block(s) is (are) to be inserted. Press the "Insert" softkey. Insert The program blocks are inserted in the machining plan of the program. ♥ Siemens AG, 2005. All rights reserved 4-149 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 150 Press the "Renumber" softkey. Renumber The program blocks are renumbered in ascending order. Closing the program editor Press the "Back" softkey to close the program editor. ♥ Siemens AG, 2005. All rights reserved 4-150 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 151: Specifying Quantity

    If you want to repeat the program execution an unlimited number of Endless times, press the "Endless" softkey. You can abort the program execution with "Reset". ♥ Siemens AG, 2005. All rights reserved 4-151 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 152 Creating a ShopTurn Program 08/2005 Notes ♥ Siemens AG, 2005. All rights reserved 4-152 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 153: Shopturn Functions

    Removal of residual material................... 5-226 5.4.7 Grooving........................5-228 5.4.8 Grooving residual material ..................5-230 5.4.9 Plunge-turning......................5-231 5.4.10 Plunge-turning residual material ................5-233 Milling ........................5-235 ♥ Siemens AG, 2005. All rights reserved 5-153 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 154 Inserting G code into the sequential control program ..........5-327 5.15 Teaching........................5-329 5.15.1 Teaching a cycle......................5-329 5.15.2 Teaching a position sample..................5-330 5.15.3 Teaching a contour object ..................5-331 ♥ Siemens AG, 2005. All rights reserved 5-154 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 155: Straight Or Circular Path Movements

    Otherwise a collision could occur as a result of the traversing movements in a subsequently programmed ShopTurn cycle. ♥ Siemens AG, 2005. All rights reserved 5-155 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 156: Select Tool And Machining Plane

    In the left-hand input field of the Spindle parameter, select main spindle (S1), tool spindle (S2) or counterspindle (S3). Enter the spindle speed or cutting rate in the right-hand input field. ♥ Siemens AG, 2005. All rights reserved 5-156 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 157 The values are saved and the parameterization screen form is closed. The process plan is displayed and the newly created program block is marked. ♥ Siemens AG, 2005. All rights reserved 5-157 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 158: Straight

    Programming without coordinate data is not possible. ♥ Siemens AG, 2005. All rights reserved 5-158 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 159 Radius compensation to right of contour Radius compensation to left of contour Radius compensation off The previously programmed setting for radius compensation is used ♥ Siemens AG, 2005. All rights reserved 5-159 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 160: Circle With Known Center Point

    Distance bet. the circle start. point and the circle center point in the Y direction (inc) The plus/minus sign is evaluated. Machining plane Peripheral surface Y: Target position in the Y direction (abs or inc) ♥ Siemens AG, 2005. All rights reserved 5-160 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 161: Circle With Known Radius

    Target Arc angles of up to 180°: + Start Arc angles larger than 180°: – – Arcs with different arc angles ♥ Siemens AG, 2005. All rights reserved 5-161 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 162 Incremental dimensions: The plus/minus sign is evaluated. Radius of arc The sign determines the type of arc traversed. Machining feedrate mm/rev mm/min mm/tooth ♥ Siemens AG, 2005. All rights reserved 5-162 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 163: Polar Coordinates

    X position of the pole ¬ (abs) or X position of the pole (inc) Incremental dimensions: The plus/minus sign is evaluated. Z position of the pole (abs or inc) Incremental dimensions: The plus/minus sign is evaluated. ♥ Siemens AG, 2005. All rights reserved 5-163 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 164: Straight Polar

    Programmed Programmed path path Travel path Travel path First straight line with radius compensation First straight line with deactivated radius compensation ♥ Siemens AG, 2005. All rights reserved 5-164 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 165 Radius compensation to right of contour Radius compensation to left of contour Radius compensation off The previously programmed setting for radius compensation is used ♥ Siemens AG, 2005. All rights reserved 5-165 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 166: Circular Polar

    Direction of rotation clockwise (right) Direction of rotation counterclockwise (left) α Polar angle (abs or inc) Degrees The sign specifies the direction. Machining feedrate mm/rev mm/min mm/tooth ♥ Siemens AG, 2005. All rights reserved 5-166 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 167: Drilling

    "Straight circle" "Tool" menu. ♥ Siemens AG, 2005. All rights reserved 5-167 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 168 First specify the required tool and tool spindle speed under "Straight/Circle" "Tool" (see Section "Select tool and machining plane"). Then program the "Drill centered" function. ♥ Siemens AG, 2005. All rights reserved 5-168 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 169 (rotary drill type) or U drill (drill type) is required. A "normal" drill is not suitable. The maximum center offset is stored in a machine data code. ♥ Siemens AG, 2005. All rights reserved 5-169 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 170 5. The direction of rotation of the spindle reverses and the tool retracts to the safety clearance at spindle speed SR or cut rate VR. ♥ Siemens AG, 2005. All rights reserved 5-170 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 171: Drilling And Reaming

    X1 or Z1. 2. On expiry of dwell time DT, the tool is retracted at the programmed feedrate to the safety clearance. ♥ Siemens AG, 2005. All rights reserved 5-171 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 172 Insertion depth for the drill tip or the drill shank with reference to Z0 (abs. or inc.) – (only for peripheral surface/peripheral surface C and peripheral surface Y) Dwell time before retraction to release from cut ♥ Siemens AG, 2005. All rights reserved 5-172 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 173: Deep Hole Drilling

    5. The tool moves back to the safety clearance at rapid traverse. Press the "Drilling" and "Deep hole drilling" soft keys. Deep hole drilling > ♥ Siemens AG, 2005. All rights reserved 5-173 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 174 Distance to last infeed depth that the drill approaches at rapid traverse after stock removal. Automatic: The clearance distance is calculated by ShopTurn. Dwell time for release cut ♥ Siemens AG, 2005. All rights reserved 5-174 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 175: Tapping

    3. The tool then drills to the next infeed depth at spindle speed S or feedrate V. 4. Steps 2 and 3 are repeated until the programmed final drilling depth X1 or Z1 is reached. ♥ Siemens AG, 2005. All rights reserved 5-175 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 176 Maximum infeed (for stock removal or chipbreaking only) Retraction amount (for chipbreaking only) Amount by which the drill is retracted for chipbreaking. V2=automatic: The tool is retracted by one revolution. ♥ Siemens AG, 2005. All rights reserved 5-176 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 177: Thread Milling

    4. The tool is retracted from the thread along a helical path at the programmed feedrate. 5. The tool moves back to the safety clearance at rapid traverse. ♥ Siemens AG, 2005. All rights reserved 5-177 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 178 Infeed per cut (for roughing only) – (only for end face/end face C and end face Y) Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) ♥ Siemens AG, 2005. All rights reserved 5-178 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 179: Positioning And Position Patterns

    Including/skipping You can include or skip any positions (see chapter entitled "Including positions and skipping positions"). ♥ Siemens AG, 2005. All rights reserved 5-179 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 180: Freely Programmable Positions

    Incremental dimensions: The plus/minus sign is evaluated. Y1 ...Y7 Y coordinate for further positions (abs. or inc.) Incremental dimensions: The plus/minus sign is evaluated. ♥ Siemens AG, 2005. All rights reserved 5-180 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 181 Incremental dimensions: The plus/minus sign is evaluated. Z1 ... Z7 Z coordinate for further positions (abs. or inc.) Incremental dimensions: The plus/minus sign is evaluated. ♥ Siemens AG, 2005. All rights reserved 5-181 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 182: Line Position Pattern

    Angle of rotation of line in relation to the X axis Degrees Positive angle: Line is rotated counterclockwise. Negative angle: Line is rotated clockwise. ♥ Siemens AG, 2005. All rights reserved 5-182 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 183: Matrix Position Pattern

    End face Y – Rear (only when Y axis exists)  Peripheral surface Y – inner (only when Y axis exists)  Peripheral surface Y – Rear (only when Y axis exists) ♥ Siemens AG, 2005. All rights reserved 5-183 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 184 Negative angle: Matrix is rotated in CW direction. Column spacing in Y direction Line spacing in Z direction Number of columns in Y direction Number of lines in Z direction ♥ Siemens AG, 2005. All rights reserved 5-184 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 185 Negative angle: Matrix is rotated in CW direction. Column spacing in Y direction Line spacing in Z direction Number of columns in Y direction Number of lines in Z direction ♥ Siemens AG, 2005. All rights reserved 5-185 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 186: Box Position Pattern

    Negative angle: Box is rotated clockwise. Column spacing in X direction Line spacing in Y direction Number of columns in X direction Number of lines in Y direction ♥ Siemens AG, 2005. All rights reserved 5-186 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 187 Negative angle: Box is rotated clockwise Column spacing in X direction Line spacing in Y direction Number of columns in X direction Number of lines in Y direction ♥ Siemens AG, 2005. All rights reserved 5-187 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 188: Full Circle Position Pattern

    Approach next position Approach next position on a straight line in a circle Approach positions on a linear or circular path ♥ Siemens AG, 2005. All rights reserved 5-188 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 189 Linear: Next position is approached linearly at rapid traverse. Position Circular: Next position is approached along a circular path at the feedrate defined in a machine data code. ♥ Siemens AG, 2005. All rights reserved 5-189 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 190: Pitch Circle Position Pattern

    End face Y – Rear (only when Y axis exists)  Peripheral surface Y – inner (only when Y axis exists)  Peripheral surface Y – Rear (only when Y axis exists) ♥ Siemens AG, 2005. All rights reserved 5-190 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 191 Positive angle: Further positions are rotated in counterclockwise direction. Negative angle: Further positions are rotated in clockwise direction. Number of positions on pitch circle ♥ Siemens AG, 2005. All rights reserved 5-191 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 192: Including And Skipping Positions

    Press the "Alternat." softkey to include or skip the current position. The skipped positions are indicated by an enabled cross in the graphic. ♥ Siemens AG, 2005. All rights reserved 5-192 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 193: Repeating Positions

    Press the "Drilling", and "Repeat position" soft keys. Repeat position > Enter the number of the position pattern that you want to repeat. ♥ Siemens AG, 2005. All rights reserved 5-193 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 194: Turning

    ShopTurn always observes the lower value, since otherwise stock removal at inside contours, for example, could cause the contour to be damaged. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved. 5-194 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 195 Simple stock removal cycle straight line -or- Stock removal cycle straight line with radii or chamfers -or- Stock removal cycle with oblique lines, radii or chamfers ♥ Siemens AG, 2005. All rights reserved 5-195 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 196 Angle of first path (only for stock removal cycle with oblique lines, radii and Degrees chamfers) α2 Angle of second path (only for stock removal cycle with oblique lines, radii and Degrees chamfers) ♥ Siemens AG, 2005. All rights reserved. 5-196 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 197: Recessing Cycles

    3. The tool moves back by D + safety clearance at rapid traverse. 4. The tool cuts a recess next to the first recess of infeed depth 2D (2). ♥ Siemens AG, 2005. All rights reserved 5-197 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 198 Simple recessing cycle -or- Recessing cycle with oblique lines, radii or chamfers -or- Recessing on an incline with oblique lines, radii or chamfers ♥ Siemens AG, 2005. All rights reserved. 5-198 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 199 Contour-parallel finishing allowance in X and Z direction (inc) – (roughing only) – (alternative to UX and UZ) Finishing allowance in X direction (inc) – (roughing only) – (alternative to U) ♥ Siemens AG, 2005. All rights reserved 5-199 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 200: Undercut Form E And F

    Press the "Turning" and "Undercut" soft keys. Undercut > Press the "Undercut form E" or "Undercut form F" soft key. Undercut Undercut form E form F -or- ♥ Siemens AG, 2005. All rights reserved. 5-200 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 201: Thread Undercuts

    5. The tool moves back to the return plane at rapid traverse. During finishing the tool travels as far as cross-feed V. Thread undercut ♥ Siemens AG, 2005. All rights reserved 5-201 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 202 Finishing allowance in X direction (inc) – (roughing only) – (alternative to U) Finishing allowance in Z direction (inc) – (roughing only) – (alternative to U) ♥ Siemens AG, 2005. All rights reserved. 5-202 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 203: Thread Cutting

    The tool moves at rapid traverse to the return distance V and then back to the starting position. 5. Steps 3 and 4 are repeated until the thread is finished. ♥ Siemens AG, 2005. All rights reserved 5-203 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 204 End pitch of thread [mm/rev] Start pitch of thread [mm/rev] Thread length [mm] A larger pitch results in a larger distance between the threads on the workpieces. ♥ Siemens AG, 2005. All rights reserved. 5-204 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 205 Instead of infeeding along one flank, you can also infeed along alternate flanks to avoid always loading the same tool cutting edge and increase the tool life. α > 0: Start at rear flank ♥ Siemens AG, 2005. All rights reserved 5-205 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 206 N = 0: machine all threads Start thread P = 1 ... L only when N=0 If P > 1, the previous threads are not taken into account. ♥ Siemens AG, 2005. All rights reserved. 5-206 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 207: Thread Re-Machining

    Press the "Cycle Start" key again. Cycle Start The new start position is approached and re-machining of the thread starts. The angular offset is taken into account. ♥ Siemens AG, 2005. All rights reserved 5-207 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 208: Parting

    Extension of the workpiece drawer must be enabled in a machine data code. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved. 5-208 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 209 No: Do not extend workpiece drawer Depth to which the drawer must be extended (abs) Final depth ¬ (abs) or final depth (inc) ♥ Siemens AG, 2005. All rights reserved 5-209 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 210: Contour Turning

    5. Stock removal towards the contour (finishing) If you programmed a finishing allowance for roughing, the contour is machined again. ♥ Siemens AG, 2005. All rights reserved 5-210 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 211 "Straight/Circle" function group (see Section "Straight"). 3. Program the turning function. The Y position is retained until you deactivate the "Turning" machining plane. ♥ Siemens AG, 2005. All rights reserved 5-211 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 212: Representation Of The Contour

    Cursor on current element Black White Normal element White Element not currently evaluated (element will only be evaluated when it is selected with the cursor) ♥ Siemens AG, 2005. All rights reserved 5-212 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 213 The symmetry axis of the contour is represented as a line with dots and dashes. The position of the coordinate system is displayed in the graphics window. ♥ Siemens AG, 2005. All rights reserved 5-213 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 214: Creating A New Contour

    FS=0 or R=0: No transition element Location of transition element relative to contour start point Additional Any additional command in G code format command ♥ Siemens AG, 2005. All rights reserved 5-214 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 215: Creating Contour Elements

    The contour end is an exception. Although there is no interface to another element, you can still define a radius or a chamfer as a transition element to the blank. ♥ Siemens AG, 2005. All rights reserved 5-215 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 216 The corner will be machined exactly, since the feedrate at the end of the vertical straight line is briefly zero. Machining direction Workpiece Finishing contour edges ♥ Siemens AG, 2005. All rights reserved 5-216 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 217 The selected contour appears in the graphics window as a solid black line and the alternative contour appears as a dashed green line. ♥ Siemens AG, 2005. All rights reserved 5-217 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 218 Undercut: Undercut (thread, DIN thread, Form E or Form F) as transition element to the next contour element Length 1 (inc.) – (thread only) Length 2 (inc.) – (thread only) ♥ Siemens AG, 2005. All rights reserved 5-218 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 219 Grinding allowance to right of contour (viewed from starting point) Grinding allowance to left of contour (viewed from starting point) Additional Any additional command in G code format command ♥ Siemens AG, 2005. All rights reserved 5-219 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 220: Changing A Contour

    Press the "Cursor Right" key. The associated input form is opened and an enlarged view of the selected element appears in the programming graphics. ♥ Siemens AG, 2005. All rights reserved 5-220 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 221 Press the "Accept" softkey. The contour element is inserted in the contour. Subsequent contour elements are updated automatically according to the new contour status. ♥ Siemens AG, 2005. All rights reserved 5-221 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 222: Stock Removal

    1°, the boundary is placed at the side. ♥ Siemens AG, 2005. All rights reserved 5-222 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 223 Alternating cutting depth The percentage for alternating cutting depth is stored in a machine data code. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 5-223 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 224 (positive allowance) or to shrink the contour (negative allowance). Finishing is performed in the same direction as roughing. ♥ Siemens AG, 2005. All rights reserved 5-224 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 225 Round contour automatically at end of cut Equal cut segmentation Align cut segmentation to edges Constant cutting depth Alternating cutting depth - (only with align cut segmentation to edges) ♥ Siemens AG, 2005. All rights reserved 5-225 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 226: Removal Of Residual Material

    The "Residual material" function is a software option. Press the "Cont. turn." and "Remove resid." soft keys. Remove resid. ♥ Siemens AG, 2005. All rights reserved 5-226 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 227 Limit Z (abs or inc) – (with limited machining area only) Relief cuts Machine relief cut elements or not Insertion feedrate relief cut mm/rev ♥ Siemens AG, 2005. All rights reserved 5-227 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 228: Grooving

    Machining type You can select the machining mode (roughing or finishing). For more detailed information, please refer to section "Stock removal" in each case. ♥ Siemens AG, 2005. All rights reserved 5-228 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 229 Limit Z (abs) – (with limited machining area only) Limit Z (abs or inc) – (with limited machining area only) Number of grooves ♥ Siemens AG, 2005. All rights reserved 5-229 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 230: Grooving Residual Material

    Limit Z (abs) – (with limited machining area only) Limit Z (abs or inc) – (with limited machining area only) Number of grooves ♥ Siemens AG, 2005. All rights reserved 5-230 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 231: Plunge-Turning

    Machining type You can select the machining mode (roughing or finishing). For more detailed information, please refer to section "Stock removal" in each case. ♥ Siemens AG, 2005. All rights reserved 5-231 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 232 Limit Z (abs) – (with limited machining area only) Limit Z (abs or inc) – (with limited machining area only) Number of grooves ♥ Siemens AG, 2005. All rights reserved 5-232 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 233: Plunge-Turning Residual Material

    Finishing allowance in Z direction (inc) – (roughing only) – (alternative to U) Stock Compensation allowance for contour or not – (finishing only) allowance ♥ Siemens AG, 2005. All rights reserved 5-233 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 234 Limit Z (abs) – (with limited machining area only) Limit Z (abs or inc) – (with limited machining area only) Number of grooves ♥ Siemens AG, 2005. All rights reserved 5-234 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 235: Milling

    Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 5-235 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 236 3. The pocket is always machined with the chosen machining type from inside out. 4. The tool moves back to the safety clearance at rapid traverse. ♥ Siemens AG, 2005. All rights reserved 5-236 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 237 Mill rectangular pocket at the programmed position (X0, Y0, Z0, L0, C0, CP). Pos. pattern Mill several rectangular pockets in a positioning pattern (e.g. full circle or matrix). ♥ Siemens AG, 2005. All rights reserved 5-237 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 238 Finishing allowance in depth (pocket base) – (for roughing and finishing only) Chamfer width (inc) (for chamfer only) Insertion depth of tool tip (abs or inc) -- (for chamfer only) ♥ Siemens AG, 2005. All rights reserved 5-238 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 239 Depth infeed feedrate (for end face/end face C and end face Y with central insertion mm/tooth only) mm/min Depth infeed feedrate (for peripheral surface/peripheral surface C and peripheral mm/tooth surface Y with central insertion only) mm/min ♥ Siemens AG, 2005. All rights reserved 5-239 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 240: Circular Pocket

    Chamfering involves edge breaking at the upper edge of the pocket. Press the "Milling", "Pocket" and "Circular pocket" soft keys. Pocket > Circular pocket ♥ Siemens AG, 2005. All rights reserved 5-240 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 241 Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) Maximum depth infeed (X direction) – (for roughing and finishing only) ♥ Siemens AG, 2005. All rights reserved 5-241 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 242 Note: Vertical insertion into the pocket center can be used only if the tool can cut across center or if the workpiece has been predrilled. ♥ Siemens AG, 2005. All rights reserved 5-242 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 243: Rectangular Spigot

    The spigot is machined using only one infeed. If you want to machine the spigot using multiple infeeds, you must program the "Rectangular spigot" function several times with a reducing finishing allowance. ♥ Siemens AG, 2005. All rights reserved 5-243 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 244 If you have programmed a finishing allowance, the spigot is moved round until depth Z1 is reached.  Chamfer Chamfering involves edge breaking at the upper edge of the rectangular spigot. ♥ Siemens AG, 2005. All rights reserved 5-244 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 245 Finishing allowance in depth (spigot depth) – (for chamfer only) Chamfer width (inc) (for chamfer only) Insertion depth of tool tip (abs or inc) -- (for chamfer only) ♥ Siemens AG, 2005. All rights reserved 5-245 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 246 Peripheral surface: α0 refers to the Y axis Width of specified blank spigot (important for determining approach position) Length of specified blank spigot (important for determining approach position) ♥ Siemens AG, 2005. All rights reserved 5-246 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 247: Circular Spigot

    The process is repeated until the programmed spigot depth has been reached. 5. The tool moves back to the safety clearance at rapid traverse. ♥ Siemens AG, 2005. All rights reserved 5-247 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 248 Finishing allowance in the plane (spigot edge) – (for roughing and finishing only) Finishing allowance in depth (spigot base) – (for roughing and finishing only) ♥ Siemens AG, 2005. All rights reserved 5-248 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 249 Insertion depth of tool tip (abs or inc) -- (for chamfer only) ¬ Diameter of finished-part spigot ¬ 1 Diameter of blank spigot (important for determining approach position) ♥ Siemens AG, 2005. All rights reserved 5-249 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 250: Longitudinal Slot

    Edge finishing is performed in the same way as finishing, except that the last infeed (finish base) is omitted.  Chamfer Chamfering involves edge breaking at the upper edge of the longitudinal slot. ♥ Siemens AG, 2005. All rights reserved 5-250 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 251 Reference point in Z direction (abs.) Cylinder diameter ¬ (abs.) Slot depth based on X0 ¬ (abs or inc) – (only for roughing and finishing) ♥ Siemens AG, 2005. All rights reserved 5-251 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 252 The tool executes the depth infeed vertically in the center of the slot. Note: This setting can be used only if the cutter can cut across center. ♥ Siemens AG, 2005. All rights reserved 5-252 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 253: Circumferential Slot

    Please also refer to the machine manufacturer's instructions. 5. The tool moves back to the safety clearance at rapid traverse. ♥ Siemens AG, 2005. All rights reserved 5-253 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 254 C/Peripheral surface C if the tool is inserted in the center for roughing) The function must be set up by the machine manufacturer. Machining Roughing type Finishing Finish edge Chamfer ♥ Siemens AG, 2005. All rights reserved 5-254 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 255 Finishing allowance in the plane (slot edge) – (for roughing and finishing only) Chamfer width (abs) -- (for chamfer only) Insertion depth of tool tip (abs or inc) -- (for chamfer only) ♥ Siemens AG, 2005. All rights reserved 5-255 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 256 Linear: Next position is approached linearly at rapid traverse. Circular: Next position is approached along a circular path at the feedrate defined in a machine data code. ♥ Siemens AG, 2005. All rights reserved 5-256 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 257: Positions

    Press the "Drilling" and "Positions" soft keys. Positions > Select the required position pattern via soft key. Then proceed as described in the Section "Drilling". ♥ Siemens AG, 2005. All rights reserved 5-257 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 258: Multiple Edge

    Tool Retracting contour Approaching contour Multiple edge Approaching and retraction from the multiple edge in a quadrant ♥ Siemens AG, 2005. All rights reserved 5-258 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 259 Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) Finishing allowance in depth -- (for roughing and finishing only) Finishing allowance in the plane – (for roughing and finishing only) ♥ Siemens AG, 2005. All rights reserved 5-259 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 260: Engraving

    Instead of entering a fixed text in the engraving text field, you can specify the text to be engraved via a text variable (e.g., VARTEXT=“ABC123“). ♥ Siemens AG, 2005. All rights reserved 5-260 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 261 Press the "OK" softkey. The desired character will be inserted in the text. The “Special characters” softkey is not available in all languages. ♥ Siemens AG, 2005. All rights reserved 5-261 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 262 You can enter an additive value, for example, if you want to resume production of workpieces after an interruption. The workpiece count output is then increased by this value. ♥ Siemens AG, 2005. All rights reserved 5-262 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 263 Instead of the decimal point you can also use a blank. Instead of VARNUM you can use any other numeric variable (e.g. R0). ♥ Siemens AG, 2005. All rights reserved 5-263 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 264 Reference point on longitudinal polar axis (alternative to X0) Reference point in Y direction (abs.) Reference point on angular polar axis (alternative to Y0) Degrees Reference point in Z direction (abs.) ♥ Siemens AG, 2005. All rights reserved 5-264 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 265 Degrees α2 Arc angle (alternative to DX1) – (for curved alignment only) Degrees The center point of the arc is the workpiece zero. ♥ Siemens AG, 2005. All rights reserved 5-265 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 266 Arc angle (alternative to DY1) – (for curved alignment only) Degrees Center point of arc (abs.) – (for curved alignment only) Center point of arc (abs.) – (for curved alignment only) ♥ Siemens AG, 2005. All rights reserved 5-266 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 267: Contour Milling

    The islands can also be located partially outside the pocket or overlap each other. ShopTurn interprets the first contour specified as a pocket contour and all others as islands. ♥ Siemens AG, 2005. All rights reserved 5-267 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 268 All machining steps involved in the contour milling operation are shown in the machining plan in square brackets. Example: Removing stock from a contour pocket ♥ Siemens AG, 2005. All rights reserved 5-268 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 269 Peripheral surface Y, on the other hand, clamping is modal, i.e. it remains activated until the machining plane is changed or clamping is deselected in the "Straight circle" "Tool" menu. ♥ Siemens AG, 2005. All rights reserved 5-269 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 270: Representation Of The Contour

    Cursor on current element Black White Normal element White Element not currently evaluated (element will only be evaluated when it is selected with the cursor) ♥ Siemens AG, 2005. All rights reserved 5-270 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 271 The scaling of the coordinate system is adjusted automatically to match the complete contour. The position of the coordinate system is displayed in the graphics window. ♥ Siemens AG, 2005. All rights reserved 5-271 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 272: Creating A New Contour

    Enter the individual contour elements (see Sec. "Creating contour elements"). Polar starting point Select the machining plane. Press the "Pole" softkey. Pole Enter the pole position in Cartesian coordinates. ♥ Siemens AG, 2005. All rights reserved 5-272 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 273 Distance between pole and start point for contour (abs.) Polar angle between pole and start point for contour (abs.) Degrees Additional Any additional command in G code format command ♥ Siemens AG, 2005. All rights reserved 5-273 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 274: Creating Contour Elements

    By programming the contour in the clockwise direction or counterclockwise direction, you can determine whether the contour is machined with down-cut milling or up-cut milling (see the following table). ♥ Siemens AG, 2005. All rights reserved 5-274 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 275  Close contour From the current position, you can close the contour with a straight line to the starting point. ♥ Siemens AG, 2005. All rights reserved 5-275 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 276 Press the "Select dialog" softkey to switch between the two Select dialog different contour options. ♥ Siemens AG, 2005. All rights reserved 5-276 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 277 Incremental dimensions: The plus/minus sign is evaluated. Length of straight line α1 Starting angle to X axis Degrees α2 Angle to preceding element Degrees Tangential transition: α2=0 ♥ Siemens AG, 2005. All rights reserved 5-277 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 278 Circle center point in Y direction (abs. or inc.) Incremental dimensions: The plus/minus sign is evaluated. α1 Starting angle to X axis Degrees ♥ Siemens AG, 2005. All rights reserved 5-278 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 279 Incremental dimensions: The plus/minus sign is evaluated. abs: polar angle between pole and center of circle Degrees inc: polar angle between final point and center of circle Degrees ♥ Siemens AG, 2005. All rights reserved 5-279 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 280 FS: Chamfer as transition element to next contour element following R: Radius as transition element to next contour element element Additional Any additional command in G code format command ♥ Siemens AG, 2005. All rights reserved 5-280 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 281: Changing A Contour

    Press the "Accept" softkey. The current values for the contour element are accepted and the change is immediately visible in the programming graphics. ♥ Siemens AG, 2005. All rights reserved 5-281 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 282 In this case, ShopTurn outputs the error message "Geometrical data contradictory". To rectify the problem, insert an incline without entering parameter values. ♥ Siemens AG, 2005. All rights reserved 5-282 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 283: Path Milling

    You can choose between different approach and retract modes as well as between different approach and retract strategies. ♥ Siemens AG, 2005. All rights reserved 5-283 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 284 In this case, approaching and retraction is only possible along a straight line or vertical. Vertical approach/retraction can be used for closed contours, for example. ♥ Siemens AG, 2005. All rights reserved 5-284 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 285 Machining Forward: machining is performed in the programmed contour direction direction Backward: machining is performed in the opposite direction to the programmed contour ♥ Siemens AG, 2005. All rights reserved 5-285 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 286 Finishing allowance in the plane (only for roughing and to the left of the contour) Chamfer width (inc) (for chamfer only) Insertion depth of tool tip (abs or inc) -- (for chamfer only) ♥ Siemens AG, 2005. All rights reserved 5-286 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 287  Z0+safety clearance (for end face/end face C and end face Y only) or X0+safety clearance (for peripheral surface/peripheral surface C and peripheral surface Y only)  Safety clearance  No retraction ♥ Siemens AG, 2005. All rights reserved 5-287 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 288: Predrilling A Contour Pocket

    ShopTurn loads these parameter values from the stock removal (roughing) machining step. ♥ Siemens AG, 2005. All rights reserved 5-288 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 289 Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) Finishing allowance in plane Peripheral surface Y: Reference point Degrees ♥ Siemens AG, 2005. All rights reserved 5-289 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 290 Maximum infeed in the XY plane Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) Finishing allowance in plane Finishing allowance in depth ♥ Siemens AG, 2005. All rights reserved 5-290 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 291 If there are no islands larger than Z0 (X0) in the pocket area, Z0 + safety clearance (X0 + safety clearance) can be programmed as the retraction mode. ♥ Siemens AG, 2005. All rights reserved 5-291 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 292: Milling A Contour Pocket (Roughing)

    Depth with reference to Z0 (abs. or inc.) Maximum infeed in the XY plane Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) ♥ Siemens AG, 2005. All rights reserved 5-292 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 293 Y with manual start point) Start point Z (abs.) – (only for peripheral face/peripheral face C and peripheral face Y with manual start point) ♥ Siemens AG, 2005. All rights reserved 5-293 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 294 If there are no islands larger than Z0 (X0) in the pocket area, Z0 + safety clearance (X0 + safety clearance) can be programmed as the retraction mode. ♥ Siemens AG, 2005. All rights reserved 5-294 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 295: Removing Residual Material From A Contour Pocket

    Press the "Milling", "Contour milling" and "Pocket resid. mat." soft Contour keys. milling > Pocket resid. mat. Press the "All Parameters" soft key if you want to enter additional parameters parameters. ♥ Siemens AG, 2005. All rights reserved 5-295 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 296 Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) Maximum depth infeed (Z direction) Finishing allowance in plane Finishing allowance in depth ♥ Siemens AG, 2005. All rights reserved 5-296 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 297: Finishing The Contour Pocket

    1. Contour Pocket 2. Contour Island 3. Remove stock (roughing) 4. Contour Pocket 5. Path milling (finishing) 6. Contour Island 7. Path milling (finishing) ♥ Siemens AG, 2005. All rights reserved 5-297 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 298 Maximum infeed in the XY plane Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) Finishing allowance in plane Finishing allowance in depth ♥ Siemens AG, 2005. All rights reserved 5-298 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 299 If there are no islands larger than Z0 (X0) in the pocket area, Z0 + safety clearance (X0 + safety clearance) can be programmed as the retraction mode. ♥ Siemens AG, 2005. All rights reserved 5-299 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 300 If there are no islands larger than Z0 (X0) in the pocket area, Z0 + safety clearance (X0 + safety clearance) can be programmed as the retraction mode. ♥ Siemens AG, 2005. All rights reserved 5-300 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 301: Chamfering A Contour Pocket

    Insertion depth for tool tip; abs or inc Peripheral surface/Peripheral surface C: Cylinder diameter ¬ (abs.) Chamfer width, inc Insertion depth for tool tip; abs or inc ♥ Siemens AG, 2005. All rights reserved 5-301 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 302: Milling A Contour Spigot (Roughing)

    Sec. "Finishing the contour spigot". If you only program a blank contour without a second contour for a spigot, you can face mill the blank contour. ♥ Siemens AG, 2005. All rights reserved 5-302 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 303 C/Peripheral surface C if the tool is inserted in the center for roughing) The function must be set up by the machine manufacturer. Machining Roughing type ♥ Siemens AG, 2005. All rights reserved 5-303 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 304 If there are no spigots or other elements in the machining range higher than Z0 (X0), Z0 + safety clearance (X0 + safety clearance) can be programmed as the retraction mode. ♥ Siemens AG, 2005. All rights reserved 5-304 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 305: Removing Residual Material From A Contour Spigot

    Press the "Milling", "Contour milling" and "Spigot resid. mat." soft Contour keys. milling > Spigot resid. mat. Press the "All parameters" softkey if you want to enter additional parameters parameters. ♥ Siemens AG, 2005. All rights reserved 5-305 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 306 Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) Maximum depth infeed (Z direction) Finishing allowance in plane Finishing allowance in depth ♥ Siemens AG, 2005. All rights reserved 5-306 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 307: Finishing The Contour Spigot

    Press the "Milling", "Contour milling" and "Spigot milling" soft keys. Contour milling > Spigot milling Select "Finish base" or "Finish edge" machining mode. ♥ Siemens AG, 2005. All rights reserved 5-307 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 308 Maximum infeed in the XY plane Plane infeed in %: Ratio of plane infeed (mm) to milling cutter diameter (mm) Finishing allowance in plane Finishing allowance in depth ♥ Siemens AG, 2005. All rights reserved 5-308 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 309 Peripheral surface/Peripheral surface C: Cylinder diameter ¬ (abs.) Depth with reference to X0 ¬ (abs. or inc.) Maximum depth infeed (X direction) Finishing allowance in plane ♥ Siemens AG, 2005. All rights reserved 5-309 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 310: Chamfering A Contour Spigot

     Peripheral surface Y – Rear (only when Y axis exists) Clamp/release spindle (for End face Y/Peripheral surface Y only) The function must be set up by the machine manufacturer. ♥ Siemens AG, 2005. All rights reserved 5-310 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 311 If there are no islands larger than Z0 (X0) in the pocket area, Z0 + safety clearance (X0 + safety clearance) can be programmed as the retraction mode. ♥ Siemens AG, 2005. All rights reserved 5-311 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 312: Calling A Subroutine

    Place the cursor in the machining plan of the main program on the program block after which the subroutine call is to be inserted. ♥ Siemens AG, 2005. All rights reserved 5-312 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 313 Part programs *.mpf Subprograms *.spf Press the "Accept" softkey. The subroutine call is inserted in the main program. Subroutine call "DRILL" Subroutine call ♥ Siemens AG, 2005. All rights reserved 5-313 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 314: Repeating Program Blocks

    An end marker is inserted behind the current block. Continue programming up to the point where you want to repeat the program blocks. Press the "Various" and "Repeat" softkeys. Repeat > ♥ Siemens AG, 2005. All rights reserved 5-314 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 315: Machining With The Counterspindle

     Machine main spindle – Transfer workpiece – Machine counterspindle  Machine counterspindle (without first transferring workpiece)  Machine bars ♥ Siemens AG, 2005. All rights reserved 5-315 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 316 Synchronous operation of both spindles is disabled. The counterspindle is now the master spindle. ♥ Siemens AG, 2005. All rights reserved 5-316 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 317 3. Complete (pull blank: Yes; Parting cycle: yes) 4. Parting 5. Machine counterspindle 6. Front side 7. End marker 8. Repeat from start to end marker ♥ Siemens AG, 2005. All rights reserved 5-317 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 318 The current tool park position will be saved. Press the “Teach angl. offset" softkey. Teach angl. offset The current angular difference between the main and counter spindles will be saved. ♥ Siemens AG, 2005. All rights reserved 5-318 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 319 Workpiece zero offset in Z direction (inc, the sign is also evaluated) Front face: Work offset Work offset for machining the next front face ♥ Siemens AG, 2005. All rights reserved 5-319 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 320 ZV as well as mirrored in Z, must be saved. Machining position for special axis (abs.); machine coordinating system Workpiece zero offset in Z direction (inc, the sign is also evaluated) ♥ Siemens AG, 2005. All rights reserved 5-320 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 321: Changing Program Settings

    For a description of the parameters, see Sec. "Creating a new program". Press the "Accept" softkey. The new settings for the program are loaded. ♥ Siemens AG, 2005. All rights reserved 5-321 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 322: Calling Work Offsets

    The work offset is loaded into the parameterization screen form. To deselect the work offsets, select the standard offset or enter zero in the field. ♥ Siemens AG, 2005. All rights reserved 5-322 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 323: Defining Coordinate Transformations

    New rotation Additive rotation On turning machines without a physical Y axis, problems with the coordinate system can occur if the axis is rotated. ♥ Siemens AG, 2005. All rights reserved 5-323 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 324 You can specify a scale factor for the active machining plane as well as for the tool axis. The programmed coordinates are then multiplied by this factor. New scaling Additive scaling ♥ Siemens AG, 2005. All rights reserved 5-324 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 325 Select the coordinate transformation using the softkey. Offset Mirroring > > Select whether you want to program a new or an additive coordinate transformation. Enter the desired coordinates. ♥ Siemens AG, 2005. All rights reserved 5-325 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 326: Programming The Approach/Return Cycle

    2. Position (inc) or 2nd position ¬ (abs) 2. position (abs or inc) Feedrate for approach to third position mm/min Alternative to rapid traverse ♥ Siemens AG, 2005. All rights reserved 5-326 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 327: Inserting G Code Into The Sequential Control Program

    If you want to stop machining of the workpiece at specific points, you should program the G code command "M01" at these points in the process plan (see Section "Controlling the program run"). ♥ Siemens AG, 2005. All rights reserved 5-327 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 328 The newly created G code block is marked with a "G" in front of the block number in the machining plan. G code block G code in sequential control program ♥ Siemens AG, 2005. All rights reserved 5-328 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 329: Teaching

    2 through 5 for the program block. You can simulate machining before every execution in order to control the machining results. ♥ Siemens AG, 2005. All rights reserved 5-329 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 330: Teaching A Position Sample

    2 through 5 for the program block. You can simulate machining before every execution in order to control the machining results. ♥ Siemens AG, 2005. All rights reserved 5-330 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 331: Teaching A Contour Object

    2 through 4 for the program block. You can simulate machining before every execution in order to control the machining results. ♥ Siemens AG, 2005. All rights reserved 5-331 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 332 ShopTurn Functions 08/2005 5.15 Teaching Notes ♥ Siemens AG, 2005. All rights reserved 5-332 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 333: Working With Manual Machine

    6.4.1 Drilling with manual machine .................. 6-340 6.4.2 Turning with manual machine ................. 6-340 6.4.3 Milling with manual machine ................... 6-341 Simulation........................ 6-341 ♥ Siemens AG, 2005. All rights reserved 6-333 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 334: Manual Machine

    Basic manual machine screen Machining options Workpieces can be machined in the following ways using "Manual Machine": • Manual mode • Single-cycle machining © Siemens AG, 2005. All rights reserved 6-334 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 335: Zero-Point Offsets

    Straight (face or longitudinal turning) Tool, spindle speed, and direction of spindle rotation are activated by "Cycle Start". A change in feedrate immediately becomes active. ♥ Siemens AG, 2005. All rights reserved 6-335 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 336: Simple Workpiece Machining In Manual Mode

    Please also refer to the machine manufacturer's instructions. The active direction is graphically displayed in the basic screen by means of a wind rose. ♥ Siemens AG, 2005. All rights reserved 6-336 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 337: Taper Turning

    Parameter Description Unit T, F. S See Sec. “Traversing the Axes“ α Turning of the coordinate system Degrees ♥ Siemens AG, 2005. All rights reserved 6-337 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 338: Straight Turning

    Angle of the straight line to the X-axis Degrees ZAlpha Target position in direction Z (abs. or inc.) α Angle of the straight line to the Z-axis Degrees © Siemens AG, 2005. All rights reserved 6-338 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 339: More Complex Machining In Manual Mode

    When machining the workpiece, you traverse from the current position returning to the machining start point. After the machining process, the tool is returned along a direct path to the starting point. ♥ Siemens AG, 2005. All rights reserved 6-339 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 340: Drilling With Manual Machine

    You can insert idle cuts using the "Idle cut" softkey. Idle This softkey only works during machining. ♥ Siemens AG, 2005. All rights reserved 6-340 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 341: Milling With Manual Machine

    For the graphical display, a pre-defined blank shape is used. You can modify the blank as you like (such as for a G-code program) (see Sec. "Changing the blank shape for a G-code program"). ♥ Siemens AG, 2005. All rights reserved 6-341 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 342 Working with Manual Machine 08/2005 6.5 Simulation Notes ♥ Siemens AG, 2005. All rights reserved 6-342 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 343: G Code Program

    G Code Program Creating a G-code program ..................7-344 Executing a G-code program .................. 7-347 G-code editor ......................7-349 Calculation parameters ................... 7-352 ♥ Siemens AG, 2005. All rights reserved 7-343 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 344: Creating A G-Code Program

    Program names may be a maximum of 24 characters in length. You can use any letters, digits or the underscore symbol (_). ShopTurn automatically replaces lowercase letters with uppercase letters. ♥ Siemens AG, 2005. All rights reserved 7-344 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 345: Tool Management

    Position the cursor on a cycle in the G code editor if you want to display the associated parameter screen form again. Select the "Recompile" softkey. compile The parameter screen for the selected cycle appears. ♥ Siemens AG, 2005. All rights reserved 7-345 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 346 Place the cursor on a G code command in the G code editor or on an input field in a cycle support parameter screen form. Press the "Help" key. The relevant help screen is displayed. ♥ Siemens AG, 2005. All rights reserved 7-346 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 347: Executing A G-Code Program

    Execution of the program will be displayed in full on the screen in graphical form. Select the "Edit" softkey if you want to return directly to the G code Edit editor from the simulation screen. ♥ Siemens AG, 2005. All rights reserved 7-347 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 348 ShopTurn automatically switches to "Machine Auto" mode and loads the G-code program. Press the "Cycle Start" key. Cycle Start Execution of the G code program starts on the machine. ♥ Siemens AG, 2005. All rights reserved 7-348 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 349: G-Code Editor

    Press the "Mark" softkey. Mark Position the cursor at the point in the program at which the highlighting should end. The G code is selected. ♥ Siemens AG, 2005. All rights reserved 7-349 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 350 The character string is marked in the editor by the cursor. Press the "Find next" softkey to continue the search, as Find next necessary. The next character string found is displayed. ♥ Siemens AG, 2005. All rights reserved 7-350 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 351 Press the "Accept" softkey. The blocks are renumbered. You can cancel the numbering again by entering 0 for the increment or block number. ♥ Siemens AG, 2005. All rights reserved 7-351 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 352: Calculation Parameters

    Place the cursor on the input field of the variable whose value you want to delete. Press the "Backspace" key. The value of the variable is deleted. ♥ Siemens AG, 2005. All rights reserved 7-352 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 353: Tool Management

    Relocating a tool ..................... 8-367 Positioning the magazine..................8-369 Inputting tool wear data................... 8-369 Activating tool monitoring..................8-370 8.10 Managing magazine locations ................8-372 ♥ Siemens AG, 2005. All rights reserved 8-353 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 354: Tool Management

    (You will find these tools when sorting for a magazine location at the end of the tool list.) ♥ Siemens AG, 2005. All rights reserved 8-354 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 355 Diameter of the drill hole for a rotary drill Drill-¬ Plat.width Plate width of a pin The plate width needs ShopTurn for calculating the groove cycles. ♥ Siemens AG, 2005. All rights reserved 8-355 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 356 Coolant ON Coolant OFF Observe that some machines do not have a coolant supply. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 8-356 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 357 In the tool list, select the desired tool and activate it (the values of the Tool selection tool) with the aid of the “Tool selection“ softkey. © Siemens AG, 2005. All rights reserved 8-357 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 358 Quantity of the finished workpieces Wear Maximum allowable tool wear Tool condition Tool is disabled for machining (G) or over-sized (U). (last two columns) ♥ Siemens AG, 2005. All rights reserved 8-358 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 359 Location disable Disabling of the magazine location Tool condition Display of the specified tool condition in the tool wear list ♥ Siemens AG, 2005. All rights reserved 8-359 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 360: Importing Tools Into The Tool List

    Select the desired tool type and the cutting edge position using Roughing 3D_Probe tool the softkeys. Using the "Additional" softkey, additional tool types or cutting edge positions are made available to you. ♥ Siemens AG, 2005. All rights reserved 8-360 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 361 Do not rename sister tool. Enter a new tool name. Using the "Abort" softkey, you can cancel the process at any time. Abort ♥ Siemens AG, 2005. All rights reserved 8-361 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 362: Creating Several Cuts Per Tool

    By selecting softkey "D No. +" or "D No. –", you can display the offset D No. + D No. – data for the edge with the next highest or next lowest edge number respectively. ♥ Siemens AG, 2005. All rights reserved 8-362 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 363: Creating A Sister Tool

    The "Create duplo tool“ window is displayed. Press the "OK" softkey. The sister tool automatically receives the next available duplo number. Input the tool offset data of the tool. ♥ Siemens AG, 2005. All rights reserved 8-363 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 364: Sorting Tools

    Delete tool Press the "Delete" softkey. Delete The tool data of the selected tool is deleted and the magazine location is enabled again. ♥ Siemens AG, 2005. All rights reserved 8-364 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 365: Loading/Unloading A Tool Into/Out Of The Magazine

    The "Empty location" window appears. The "Location" field is initialized with the number of the first empty magazine location. Press the "OK" softkey to load the tool into the suggested location. ♥ Siemens AG, 2005. All rights reserved 8-365 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 366 Position the cursor on the tool that you want to unload. Press the "Unload" softkey. Unload The tool is unloaded from the magazine. ♥ Siemens AG, 2005. All rights reserved 8-366 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 367: Relocating A Tool

    If a spindle location is shown in the tool list, you can also attach or detach a tool directly to or from the spindle. Please also refer to the machine manufacturer's instructions. ♥ Siemens AG, 2005. All rights reserved 8-367 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 368 Press the "OK" softkey. An empty location is suggested. Press the "OK" softkey. The tool is relocated to the suggested magazine location. ♥ Siemens AG, 2005. All rights reserved 8-368 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 369: Positioning The Magazine

    The wear data entered is added to the radius but subtracted from the tool length. A positive differential value for the radius therefore corresponds to an oversize (e.g. for subsequent grinding). ♥ Siemens AG, 2005. All rights reserved 8-369 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 370: Activating Tool Monitoring

    (This can also contain an oversize tool.) ♥ Siemens AG, 2005. All rights reserved 8-370 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 371 Select the option "U" in the second field of the last column if you want to mark the tool as oversize. The tool disable or location disable for neighboring magazine locations is now active. ♥ Siemens AG, 2005. All rights reserved 8-371 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 372: Managing Magazine Locations

    Place the cursor on an empty magazine location in the "Location disable" column. Press the "Alternat.” softkey. The letter "G" is no longer visible and the magazine location is now free again. ♥ Siemens AG, 2005. All rights reserved 8-372 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 373: Program Management

    9.3.6 Marking several programs..................9-395 9.3.7 Copying/renaming/moving a directory or program..........9-396 9.3.8 Delete directory/program..................9-398 9.3.9 Saving/reading-in the tool/zero-point data .............. 9-398 ♥ Siemens AG, 2005. All rights reserved 9-373 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 374: Managing Programs With Shopturn

    Find out which version of ShopTurn you are running and then read either section "Managing Programs with ShopTurn on NCU (HMI Embedded)" or "Managing Programs with PCU 50.3". ♥ Siemens AG, 2005. All rights reserved 9-374 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 375: Managing Programs With Shopturn On Ncu (Hmi Embedded)

    "NC" softkey, via which the data of the NCK-work memory can be displayed, another 8 softkeys can allow you to display the directories and programs of USB/network-drives and the CF-card- drive. © Siemens AG, 2005. All rights reserved 9-375 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 376 The directory overview is displayed. Select the storage medium using the softkey. Place the cursor on the directory that you want to open. ♥ Siemens AG, 2005. All rights reserved 9-376 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 377: Opening A Program

    Press the "Input" or "Cursor right" key. -or- The selected program is opened in the "Program" operating area. The machining plan of the program is displayed. ♥ Siemens AG, 2005. All rights reserved 9-377 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 378: Executing A Program

    "Execute" softkey to load the program in "Machine Auto" mode. Then start machining of the workpiece by pressing the "Cycle Start" key. ♥ Siemens AG, 2005. All rights reserved 9-378 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 379: Executing A G-Code Program From The Usb-Network-Drive

    The machining of the workpiece is started (see Sec. "Machining a workpiece".) The program contents are continuously reloaded into the NCK work memory as the machining progresses. © Siemens AG, 2005. All rights reserved 9-379 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 380: Creating A Nnew Directory/Program

    -or- Press the "G code program" softkey if you want to create a G G code program code program. (see Sec. "G-code program") ♥ Siemens AG, 2005. All rights reserved 9-380 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 381: Marking Several Programs

    Move the cursor to the next program that you want to select. -or- Press the "Select" key again. The individually selected programs are marked. ♥ Siemens AG, 2005. All rights reserved 9-381 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 382: Copying/Renaming A Directory/Program

    Press the "OK" softkey if you want to overwrite the directory/program. -or- Enter another name if you want to insert the program/directory under another name. -and- Press the "OK" softkey. ♥ Siemens AG, 2005. All rights reserved 9-382 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 383: Deleting A Directory/Program

    Place the cursor on the directory/program that you want to delete. Press the "Delete" and "OK" softkeys. Delete The selected directory or program is deleted. ♥ Siemens AG, 2005. All rights reserved 9-383 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 384: Saving/Reading-In Tool/Zero-Point Data

    The name of the originally selected program with extension "..._TMZ" will be suggested as a name for your tool or zero point file. ♥ Siemens AG, 2005. All rights reserved 9-384 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 385 -or- Select the "Replace none" softkey if you want to cancel the data Replace none import. -or- ♥ Siemens AG, 2005. All rights reserved 9-385 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 386 Magazine loading If magazine loading data are not imported at the same time, tools are entered in the tool list without a location number. ♥ Siemens AG, 2005. All rights reserved 9-386 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 387: Managing Programs With Pcu 50.3 (Hmi Advanced)

    In addition to the "NC" softkey, via which the data of the NCK-work memory can be displayed, another 8 softkeys can be used. © Siemens AG, 2005. All rights reserved 9-387 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 388 Above the horizontal softkey bar, you will find specifications for memory space management on the hard-disk and in the NCK. ♥ Siemens AG, 2005. All rights reserved 9-388 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 389: Opening A Program

    Press the "Input" or "Cursor right" key. -or- The selected program is opened in the "Program" operating area. The machining plan of the program is displayed. ♥ Siemens AG, 2005. All rights reserved 9-389 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 390: Executing A Program

    "Execute" softkey to load the program in "Machine Auto" mode. Then start machining of the workpiece by pressing the "Cycle Start" key. ♥ Siemens AG, 2005. All rights reserved 9-390 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 391: Loading/Unloading A Program

    Press the "Continue" and "Manual load" softkeys. Continue Manual > load The selected program is now marked with an "X" in the "Loaded" column. ♥ Siemens AG, 2005. All rights reserved 9-391 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 392: Executing A G-Code Program From The Hard-Disk Or Diskette/Usb/Network Drives

    The machining of the workpiece is started (see Sec. "Machining a workpiece".) The program contents are continuously reloaded into the NCK work memory as the machining progresses. ♥ Siemens AG, 2005. All rights reserved 9-392 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 393 The machining of the workpiece is started (see Sec. "Machining a workpiece".) The program contents are continuously reloaded into the NCK work memory as the machining progresses. © Siemens AG, 2005. All rights reserved 9-393 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 394: Creating A New Directory/Program

    -or- Press the "G code program" softkey if you want to create a G G code program code program. (see Sec. "Programming G-code") ♥ Siemens AG, 2005. All rights reserved 9-394 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 395: Marking Several Programs

    Move the cursor to the next program that you want to select. -or- Press the "Select" key again. The individually selected programs are marked. ♥ Siemens AG, 2005. All rights reserved 9-395 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 396: Copying/Renaming/Moving A Directory Or Program

    Press the "OK" softkey if you want to overwrite the directory/program. -or- Enter another name if you want to insert the program/directory under another name. -and- Press the "OK" softkey. ♥ Siemens AG, 2005. All rights reserved 9-396 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 397 Press the "OK" softkey if you want to overwrite the directory/program. -or- Enter another name if you want to insert the program/directory under another name. -and- Press the "OK" softkey. ♥ Siemens AG, 2005. All rights reserved 9-397 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 398: Delete Directory/Program

    You can choose which data you want to back up:  Tool data  Magazine loading  Zero points  Basic zero point ♥ Siemens AG, 2005. All rights reserved 9-398 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 399 The window "Read in backup data" is opened. -or- Select the data (tool offset data, magazine loading data, zero point data, basic work offsets) that you wish to read in. ♥ Siemens AG, 2005. All rights reserved 9-399 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 400 Magazine loading If magazine loading data are not imported at the same time, tools are entered in the tool list without a location number. ♥ Siemens AG, 2005. All rights reserved 9-400 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 401: Messages, Alarm And User Data

    Messages, Alarm and User Data Messages, Alarm and User Data 10.1 Messages......................10-402 10.2 Alarms ........................10-402 10.3 User data....................... 10-403 10.4 Version display...................... 10-405 ♥ Siemens AG, 2005. All rights reserved 10-401 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 402: Messages

    107000-107999 110000-111999 Reserved 112000-112999 ShopTurn 120000-120999 Reserved A description of all the alarms can be found in References: /DA/, Diagnostics Guide SINUMERIK 840D/840Di/810D ♥ Siemens AG, 2005. All rights reserved 10-402 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 403: User Data

    The local data is also displayed with the global program user data.  Channel-specific user data Channel-specific user data is only applicable in one channel. ♥ Siemens AG, 2005. All rights reserved 10-403 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 404 Press the "Find next" softkey to continue the search, as Find next necessary. The next user data that contains the search string is displayed. ♥ Siemens AG, 2005. All rights reserved 10-404 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 405: Version Display

    The NCU version is displayed at the top of the window that appears: xx.yy.zz.nn. Press the "MMC version” softkey. version You can find the ShopTurn version in the list that appears. ♥ Siemens AG, 2005. All rights reserved 10-405 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 406 Messages, Alarm and User Data 08/2005 10.4 Version display Notes ♥ Siemens AG, 2005. All rights reserved 10-406 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 407: Examples

    08/2005 Examples Examples 11.1 Standard machining processes................11-408 11.2 Contour milling ...................... 11-420 ♥ Siemens AG, 2005. All rights reserved 11-407 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 408: Standard Machining Processes

    80°, R0.6 Roughing tool_55 55°, R0.4 Finishing tool 35°, R0.4 Recessing tool Plate width 4 Threading tool_2 ¬ 5 Drill ¬ 8 Milling tool ♥ Siemens AG, 2005. All rights reserved 11-408 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 409 300 m/min Machining Position Direction Plan (parallel to the X-axis) 60 abs 2 abs -1.6 abs 0 abs 2 inc. 0 inc. 0.1 inc. ♥ Siemens AG, 2005. All rights reserved 11-409 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 410 X 90 abs Z -70 abs Z -95 abs X 0 abs Z 0 abs X 60 abs Z 0 abs Press the softkey ♥ Siemens AG, 2005. All rights reserved 11-410 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 411 Dialog Dialog I 80 abs FS 2 selection accept Z -80 abs X 90 abs Z -85 abs FS 3 Z -95 abs ♥ Siemens AG, 2005. All rights reserved 11-411 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 412 Machining side Machining direction . (from front to back) 1.9 inc. Cutting depth 0.2 inc. 0.1 inc. Contour Limit Rear cut Press the softkey ♥ Siemens AG, 2005. All rights reserved 11-412 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 413 Press the softkeys Enter parameters: Finishing tool 0.150 mm/rev 300 m/min Machining Longitudinal (parallel to the Z-axis) Dir. of Stock Rem. Machining side Exterior ♥ Siemens AG, 2005. All rights reserved 11-413 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 414 Groove position Reference point 60 abs 8 inc. 4 inc. α1 15 degrees α2 15 degrees 2 inc. 0.100 inc. Press the softkey ♥ Siemens AG, 2005. All rights reserved 11-414 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 415 α2 15 degree Press the softkey 11. Longitudinal threads Thread Thread M48x2 long. Press the softkeys (roughing) Enter parameters: Threading tool_2 2 mm/rev ♥ Siemens AG, 2005. All rights reserved 11-415 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 416 1.226 inc. α 30 degrees Infeed 1 inc. 0 degree Press the softkey 13. Drilling Drilling Drilling Reaming > Press the softkeys Enter parameters: ♥ Siemens AG, 2005. All rights reserved 11-416 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 417 0.030 mm/tooth 1800 rpm Position Front Machining type Position Single position 0 abs 0 abs 0 abs α0 4 degree 5 inc. 50 % ♥ Siemens AG, 2005. All rights reserved 11-417 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 418 Examples 08/2005 11.1 Standard machining processes 0.1 mm Center Insertion 50 mm/min Press the softkey Result Programming graphics Process plan ♥ Siemens AG, 2005. All rights reserved 11-418 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 419 08/2005 Examples 11.1 Standard machining processes Simulation, volume model ♥ Siemens AG, 2005. All rights reserved 11-419 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 420: Contour Milling

    2. Fill out the program The parameter screen form “Program Header” is displayed. header Define the blank: Blank Cylinder 120 abs 0 abs -80 abs -50 abs ♥ Siemens AG, 2005. All rights reserved 11-420 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 421 Input the following contour elements and confirm each with the softkey: Direction of rotation R 61 abs Y -61 abs I 0 abs Dialog Dialog selection accept ♥ Siemens AG, 2005. All rights reserved 11-421 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 422 Input the following contour elements and confirm each with the softkey: Direct. of rot. R 50 abs X 0 abs Y -50 abs Tangent to prec. elem. Direct. of rot. ♥ Siemens AG, 2005. All rights reserved 11-422 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 423 Tangent to prec. elem. Direct. of rot. R 10 abs X 0 abs Dialog Dialog selection accept Outside contour Press the softkey ♥ Siemens AG, 2005. All rights reserved 11-423 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 424 X 0 abs Y -46 abs Tangent to prec. elem. Direct. of rot. R 6 abs X 0 abs Dialog Dialog selection accept ♥ Siemens AG, 2005. All rights reserved 11-424 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 425 Tangent to prec. elem. Direct. of rot. R 6 abs X 0 abs Dialog Dialog selection accept Inside contour Press the softkey ♥ Siemens AG, 2005. All rights reserved 11-425 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 426 3 inc. 100 % 0 mm Starting point Auto Insertion Center 0.100 mm/tooth Retraction mode To retraction plane Press the softkey Result Programming graphics ♥ Siemens AG, 2005. All rights reserved 11-426 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 427 08/2005 Examples 11.2 Contour milling Process plan ♥ Siemens AG, 2005. All rights reserved 11-427 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 428 Examples 08/2005 11.2 Contour milling Notes ♥ Siemens AG, 2005. All rights reserved 11-428 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 429: Appendix

    08/2005 Appendix Appendix Abbreviations ......................A-430 Index ........................I-433 ♥ Siemens AG, 2005. All rights reserved A-429 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...

  • Page 430: A Abbreviations

    Machine Coordinate System Machine data Manual Data Input Main Program File Numerical Control The NC control comprises the components NCK, PLC, PCU and COM. ♥ Siemens AG, 2005. All rights reserved A-430 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 431 SKiP: Skip block Sub Program File Software Tool Tool Magazine Zero Cutting rate Workpiece Coordinate System Work offset Work (WCS) Workpiece coordinate system Workpiece Directory ♥ Siemens AG, 2005. All rights reserved A-431 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 432 Appendix 08/2005 Abbreviations Notes ♥ Siemens AG, 2005. All rights reserved A-432 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 433 Contour turning 5-210 Chipbreaking 5-168, 5-170, 5-173, 5-175 Coolant 2-63 Circular pocket 5-240 Coordinate transformation 2-71 Circular spigot 5-247 Defining 5-323 Circumferential slot 5-253 ♥ Siemens AG, 2005. All rights reserved I-433 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 434 Residual material 5-230 Emergency stop 1-25 Enable magazine location 8-372 H function 3-107 End 7-351 Hard-disk 9-392 End of program 4-125, 4-138, 4-151 Engraving 5-260 ♥ Siemens AG, 2005. All rights reserved I-428 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 435 New contour Deleting 3-119 Milling 5-272 Machining plane 4-126 Turn 5-214 Machining type 4-145 New program 4-138 Magazine New tool 2-56, 8-360 Positioning 8-369 ♥ Siemens AG, 2005. All rights reserved I-435 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 436 Rectangular 5-236 Numbering 4-150 Pole 4-132, 5-163 Pasting 4-149 Position 5-257 Repeating 5-314 Freely programmable 5-180 Searching for 4-150 Repeating 5-193 Selecting 4-149 ♥ Siemens AG, 2005. All rights reserved I-428 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 437 Single block 3-93 Removal 5-226 Single block fine 3-93 Retract mode 5-284 Sister tool 8-363 Retract strategy 5-284 Skipping 3-103 Retracting 4-128 Retraction 4-139, 5-321 ♥ Siemens AG, 2005. All rights reserved I-437 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 438 Turning 4-127 Tangent 5-216, 5-275 Taper Undercut Manual machine 6-337 Form E 5-200 Technology block 4-125 Form F 5-200 TEMP 9-383, 9-398 Thread 5-201 ♥ Siemens AG, 2005. All rights reserved I-428 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 439 Work (WCS) 2-51 Manual Machine 6-335 Work offset 2-71 Zero-point offsett 2-71 Basic 2-71 Defining 2-74 Coordinate transformation 2-71 Setting 2-72 Total 2-71 Zoom 3-119 ♥ Siemens AG, 2005. All rights reserved I-439 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 440 Appendix 08/2005 Index Notes ♥ Siemens AG, 2005. All rights reserved. I-440 SINUMERIK 840D sl Operation/Programming ShopTurn (BAT) – 08/2005 Edition...
  • Page 441 Suggestions SIEMENS AG Corrections For Publication/Manual: A&D MC BMS Postfach 3180 SINUMERIK 840D sl ShopTurn 91050 ERLANGEN, GERMANY User Documentation Tel.: + 49 (0) 180 5050 – 222 [Hotline] Fax: + 49 (0) 9131 98 – 63315 [ Documentation] E-mail: mailto:motioncontrol.docu@siemens.com...
  • Page 443 Overview of SINUMERIK 840D sl Documentation (08/2005) General Documentation SINAMICS SINUMERIK SINUMERIK S120 840D sl Brochure Catalog NC 61 *) Catalog D21.2 Servo Control *) User Documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D sl 840D sl 840D sl 840D sl...

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