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Summary of Contents for Will Burt NIGHT SCAN
- Page 1 IGHT NIVERSAL EMOTE ONTROL YSTEM ’ PERATOR ANUAL The Will-Burt Company 169 S. Main Street Orrville, OH 44667 www.willburt.com (P/N: 5543601Shown) TP-5543301-C, July 2018 © 2018 The Will-Burt Company Original Instructions...
- Page 3 (2) years, with such time period running from the date of shipment by Will-Burt. Will-Burt shall not be responsible for any damage resulting to or caused by its products by reason of failure to properly install, maintain or store the product;...
- Page 4 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Document History Document Numbers Dates Remarks TP-5543301-00 July 11, 2018 Initial Release TP-5543301-A July 13, 2018 Updated Figure 2-2 TP-5543301-B July 16, 2018 Updated Figure 2-2 TP-5543301-C July 24, 2018 Updated Section 4.5 TP-5543301-C July 2018...
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Page 5: Table Of Contents
2.5 Night Scan Universal Remote Control System Installation .............. 2-4 2.5.1.1 Select a Suitable Mounting Location.................. 2-4 2.5.1.2 Unpack the Night Scan Universal Remote Control System ..........2-4 2.5.1.3 Install the Control Box ......................2-4 2.5.1.4 Wire the Control Box ......................2-5 2.6 Test the Installation .......................... - Page 6 PERATOR ANUAL 5.1 Troubleshooting Electrical ........................ 5-1 Table of Figures Figure 1-1 Night Scan Universal Remote Control System ................ 1-4 Figure 1-2 Control Box ..........................1-5 Figure 1-3 Wireless HHRC........................1-6 Figure 1-4 Cradle ............................1-7 Figure 1-5 Wired Hand-Held Remote Controller ..................1-7 Figure 2-1 Installation Dimensions ......................
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Page 7: Safety Summary
ANUAL Safety Summary This section describes safety precautions for the Night Scan Universal Remote Control System. These are recommended precautions that personnel must understand and apply throughout many phases of installation and operation. Be sure the read and understand that entire manual, and contact The Will-Burt Company with any questions, before performing any procedure outlined in this manual. -
Page 8: Specific Safety Precautions
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Safety Instruction – Read Manual! Failure to follow operating instructions could result in death or serious injury. Read and understand the operator’s manual before using the mast. Safety Equipment! Helmets or hard hats, eye protection, gloves, and safety shoes must be properly worn while working in the deployment area. - Page 9 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Mounting Structure Hazard! Before operation, be certain the mounting structure is capable of resisting forces generated from all loading and environmental conditions including, but not limited to system size and weight, payload size and weight, sail size, wind speed, and ice loading.
- Page 10 PERATOR ANUAL Damage! Never use acids, alcohol, or thinner when cleaning the Night Scan Wireless Remote Control System as these may dry up gaskets, significantly reducing the capacity to prevent water/moisture ingress. Never use high-pressure to clean the Night Scan Wireless Remote Control System as this may shorten the lifespan of the product or damage it.
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Page 11: Section 1 Introduction
Section 5 Troubleshooting 1.3 Additional Documentation In addition to this manual (TP-5543301), see the operator’s manual for your Night Scan mast. During installation, operation, and maintenance, be sure to follow all appropriate precautions from your Night Scan mast operator’s manual. -
Page 12: Definitions Of Terms
“Mounting Structure” refers to the overall structure where the Control Box is mounted. “Night Scan mast” refers to the transportable lighting system that the Night Scan Wireless HHRC operates (e.g. Night Scan Chief, Night Scan Powerlite, or Night Scan Vertical) ... -
Page 13: Specifications
EMOTE ONTROL YSTEM PERATOR ANUAL 1.5 Specifications Table 1-1 lists specifications for the Night Scan Universal Remote System. Table 1-1 Night Scan Universal Remote System Specifications Functional Characteristic Specification* Night Scan Universal Remote Control System Operating Temperature Range -22° to 149°F (-30° to 65° C) Approximate Weight (Entire System) 7.8 lb. -
Page 14: Major Components
Control Box (P/N: 5543401) o Wireless Hand-Held Remote Controller (HHRC) (P/N: 5518401) o Cradle (P/N: 5518403) Harness (P/N: 5543501) Wired Hand-Held Remote Controller (HHRC) (Optional; Not Shown) (P/N: 4361201) Figure 1-1 Night Scan Universal Remote Control System TP-5543301-C July 2018... -
Page 15: Control Box
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 1.6.1 Control Box The Control Box (Figure 1-2): Has an integrated emergency stop button Has a charging Cradle (P/N: 5518403) Allows the use of an optional wired HHRC Emergency Stop Charging Cradle... -
Page 16: Wireless Hand-Held Remote Controller (Hhrc)
ANUAL 1.6.1.1 Wireless Hand-Held Remote Controller (HHRC) The Wireless HHRC (Figure 1-3): Is used for wireless control of a Night Scan mast Is lightweight, impact and water resistant hand-held remote controller Uses an rechargeable internal power source ... -
Page 17: Cradle
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 1.6.1.2 Cradle The Cradle is used to charge the Wireless HHRC. If desired, the customer may order an additional Cradle (P/N: 5518403) to allow the Wireless HHRC to be charged in a different location than the Control Box. - Page 18 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL TP-5543301-C July 2018...
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Page 19: Section 2 Installation
ANUAL Section 2 Installation This section describes the installation of the Night Scan Universal Remote Control System and provides general procedures that must be followed to ensure a successful installation. Use care to understand and follow all precautions while installing. -
Page 20: Installation Equipment
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Equipment Damage – Qualified Personnel! All persons installing and maintaining this equipment should be suitably qualified and work to local, regional, and national standards and codes of practice. 2.2 Installation Equipment Table 2-1 lists equipment recommended for installation. Table 2-1 Equipment Recommended for Installation Recommended Equipment* Personal Protective... -
Page 21: Installation Dimensions
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 2.4 Installation Dimensions Figure 2-1 lists installation dimensions for the system. Figure 2-1 Installation Dimensions TP-5543301-C July 2018... -
Page 22: Night Scan Universal Remote Control System Installation
ANUAL 2.5 Night Scan Universal Remote Control System Installation This section describes how to install the Night Scan Universal Remote Control System. The exact installation procedures may vary based on the installation environment. Hardware for installing is not included with the Night Scan Universal Remote Control System. -
Page 23: Wire The Control Box
This section describes wiring the Night Scan Universal Remote Control System. For wiring for your Night Scan mast, see your Night Scan manual. The Control Box requires a constant 12V power source separate from the Night Scan mast. This customer power source is required for wireless remote operation and charging of the Wireless HHRC. -
Page 24: Test The Installation
YSTEM PERATOR ANUAL 2.6 Test the Installation Follow all precautions while testing the Night Scan Universal Remote Control System installation. See Section 3 for additional details on these procedures. To test the installation: 1. Review the Pre-Operation Check (Section 3.1). -
Page 25: Section 3 Operation
ANUAL Section 3 Operation This section describes general operation of the Night Scan Universal Remote Control System. Use care to understand and follow all precautions while operating. 3.1 Pre-Operation Check Before operating the Night Scan Universal Remote Control System, ensure: ... -
Page 26: Operation Equipment
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Safety Instruction – Operation! For outdoor use only. Do not use in areas that have been classified as hazardous as defined in Article 500 of the National Electric Code. Safety Instruction – Keep Clear! Keep personnel clear of the Mast System during operation. Fire Hazard! Do not use in the presence of flammable gases or liquids such as paint, gasoline or solvents. -
Page 27: Wireless Hhrc Controls
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 3.3 Wireless HHRC Controls Using the Wireless HHRC, the operator can move the mast up and down, tilt the lights up and down, pan the lights right and left, turn the lights on and off, and turn the optional strobe light on and off. - Page 28 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Symbol Function Symbol Function E-STOP Button. If an emergency stop is required at any time, press the Charging LED. Blue LED blinks E-STOP button. This will disconnect while charging. Solid Blue when power from the unit and cause all air fully charged.
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Page 29: Junction Box Controls
Wired HHRC. 3.5 Quick Reference The following is a quick summary of operation of the Night Scan using the Wireless HHRC. For detailed operation instructions, see your Night Scan operator’s manual. If necessary, contact The Will-Burt Company to obtain this document. - Page 30 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 6. For fold-down units, raise the mast to 90° and turn on the lights by performing one of the following steps: Quickly press the “Mast Up” button twice (Auto-up feature) to move mast to 90° and turn both banks of lights on.
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Page 31: Wireless Hhrc Charging
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 3.6 Wireless HHRC Charging This section describes charging the Wireless HHRC. See Table 3-2 for information pertaining to electrical specifications for the system. Table 3-2 Electrical Specifications Functional Characteristic Specification* Power Supply 12 Volt (Constant) Current Consumption <15 mA (idle) - Page 32 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL TP-5543301-C July 2018...
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Page 33: Section 4 Maintenance
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Section 4 Maintenance This section describes the routine maintenance and adjustment procedures required to keep your system operational. 4.1 Pre-Maintenance Check Before performing maintenance procedures, ensure: All operators read and understand the entire maintenance procedure and are properly trained ... -
Page 34: Inspections
Never use high-pressure to clean the Night Scan Wireless Remote Control System as this may shorten the lifespan of the product or damage it. As necessary, use a damp cloth to remove any debris from the Night Scan Wireless Remote Control System. -
Page 35: Wireless Hhrc Pairing
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 4.5 Wireless HHRC Pairing This section describes pairing a Wireless HHRC with the Receiver in the Control Box. Typically, the Wireless HHRC will ship already paired to the Receiver in the Control Box. This procedure is only needed when replacing the Wireless HHRC or adding a second Wireless HHRC. -
Page 36: Figure 4-2 Pairing Plug And Pairing Plug Cord
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 2. Assemble the Pairing Plug in the Control Box to the Pairing Plug Cord (Figure 4-2). Pairing Plug Pairing Plug Cord Figure 4-2 Pairing Plug and Pairing Plug Cord 3. Simultaneously press the Mast Up Button and the left-side Lights button (Figure 4-3). -
Page 37: Figure 4-4 Led
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 5. The Wireless HHRC will confirm the download is complete by flashing the LED eight times (Figure 4-4). LED will Light Figure 4-4 LED 6. The Receiver LED Display will flash “Po-Id” (Figure 4-5). Receiver LED Display Figure 4-5 Receiver LED... -
Page 38: Wireless Hhrc Battery Replacement
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL 4.6 Wireless HHRC Battery Replacement This section describes replacement of the batteries in the Wireless HHRC. Batteries! If using non-rechargeable batteries, do not use the charger. To replace the Wireless HHRC batteries: 1. -
Page 39: Section 5 Troubleshooting
Additionally, if the controller for your system has a display, errors and warnings will typically be shown there. For more extensive information, see the Night Scan Product Troubleshooting Guide. Table 5-1 Base Codes... - Page 40 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Message Meaning Root Issue Potential Cause Excessive amp draw during Current sensor indicating it If mast stops at ~70° and issues 1,04 actuator decline has exceeded: error, replace Base Board. Current sense circuit has failed. (12v systems) 10A for 100ms If error occurs during nesting, check LED D7 “MAST...
- Page 41 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Message Meaning Root Issue Potential Cause Sensor Output Error Sensor outputs are bad. Wiring error, faulty sensor 1,12 (Vertical only) mag switch Roof-mount - Actuator at 90 positioning. Note: Sensor is magnetic sensor only active as mast tube magnet goes by.
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Page 42: Table 5-2 Rcp And Positioner Codes
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Table 5-2 RCP and Positioner Codes Message Meaning Root Issue Potential Cause WRN 2,04 Single-tilt - Tilt Stuck Checked only when moving out Something is preventing of a limit position. The software movement of left tilt indicates the state of the (left) mechanism, the motor is... -
Page 43: Table 5-3 Hhrc Codes
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Message Meaning Root Issue Potential Cause 2,13 2,13 Pan Right wrap The software indicates the The limit photosensor is around same photosensor was made defective. before the opposite limit 2,14 2,14 Pan Left wrap around photosensor was made to stop rotation. -
Page 44: Table 5-4 D-Tec Sensor Board Codes
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Table 5-4 D-TEC Sensor Board Codes Message Meaning Root Issue Potential Cause 5,01 Lamp Fault The D-TEC has sensed a fault in the This check is made when the LED lamp circuit. mast thinks it has just arrived at 90º. -
Page 45: Table 5-5 Wireless J-Box And Wireless Hhrc Codes
’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL Table 5-5 Wireless J-Box and Wireless HHRC Codes Message Meaning Root Issue Potential Cause J-Box is not ‘talking’ to any 8,07 Unrecoverable No successful poll / response communication error communication for 250ms. other board. - Page 46 ’ IGHT NIVERSAL EMOTE ONTROL YSTEM PERATOR ANUAL TP-5543301-C July 2018...