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Safety
Safety
Copyright, Limitation of Liability and
Revision Rights
This publication contains information proprietary to
Danfoss. By accepting and using this manual, the user
agrees that the information contained herein is used solely
for operating equipment from Danfoss or equipment from
other vendors if such equipment is intended for communi-
cation with Danfoss equipment over a serial
communication link. This publication is protected under
the Copyright laws of Denmark and most other countries.
Danfoss does not guarantee that a software program
produced according to the guidelines provided in this
manual functions properly in every physical, hardware, or
software environment.
Although Danfoss has tested and reviewed the documen-
tation within this manual, Danfoss gives no warranty or
representation, either expressed or implied, with respect to
this documentation. This includes its quality, performance,
or fitness for a particular purpose.
In no event shall Danfoss be liable for direct, indirect,
special, incidental, or consequential damages arising out of
the use, or the inability to use information contained in
this manual, even if advised of the possibility of such
damages. In particular, Danfoss is not responsible for any
costs including, but not limited to those incurred as a
result of lost profits or revenue, loss or damage of
equipment, loss of computer programs, loss of data, the
costs to substitute these, or any claims by third parties.
Danfoss reserves the right to revise this publication at any
time and to change its contents without prior notice or
any obligation to notify previous users of such revisions or
changes.
It has been assumed that all devices are sitting behind a
firewall that does packet filtering and the environment has
implemented restrictions on the software that can run
inside the firewall. All nodes are assumed to be "trusted"
nodes.
MCA 123 POWERLINK Operating Instructions
Safety Note
HIGH VOLTAGE
The voltage of the frequency converter is dangerous
whenever connected to mains. Incorrect installation of the
motor, frequency converter, or fieldbus may damage the
equipment, cause serious personal injury, or death.
Consequently, the instructions in this manual, as well as
national and local rules and safety regulations, must be
complied with.
Safety Regulations
Warning against Unintended Start
®
MG92C102 - VLT
is a registered Danfoss trademark
WARNING
1.
The frequency converter must be disconnected
from mains before carrying out repair work.
Check that the mains supply has been discon-
nected and that the necessary time has passed
before removing motor and mains plugs.
2.
The off-command on the serial bus does not
disconnect the equipment from mains and should
not be used as a safety switch.
3.
Correct protective earthing or grounding of the
equipment must be established. The user must
be protected against supply voltage, and the
motor must be protected against overload in
accordance with applicable national and local
regulations.
4.
The earth leakage currents are higher than 3.5
mA.
5.
Do not remove the plugs for the motor and
mains supply while the frequency converter is
connected to mains. Check that the mains supply
has been disconnected and that the necessary
time has passed before removing motor and
mains plugs.
1.
The motor can be brought to a stop with bus
commands while the frequency converter is
connected to mains. If personal safety consider-
ations make it necessary to ensure that no
unintended start occurs, these stop functions are
not sufficient.
2.
While parameters are being changed, there is a
risk that motor starts.

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Summary of Contents for Danfoss MCA 123 POWERLINK

  • Page 1 In no event shall Danfoss be liable for direct, indirect, Correct protective earthing or grounding of the special, incidental, or consequential damages arising out of equipment must be established.
  • Page 2 Safety MCA 123 POWERLINK Operating Instructions A motor that has been stopped, can start if faults occur in the electronics of the frequency converter, or if a temporary overload, or a fault in the supply mains, or the motor connection ceases.
  • Page 3: Table Of Contents

    Contents MCA 123 POWERLINK Operating Instructions Contents 1 Introduction 1.1.1 About this Manual 1.1.2 Assumptions 1.1.3 Hardware 1.1.4 Background Knowledge 1.1.5 Available Literature 1.1.6 Abbreviations 2 How to Install 2.1 Installation 2.1.1 How to Install Option in Frequency Converter 2.1.2 Network 2.1.3 POWERLINK Cables...
  • Page 4 Contents MCA 123 POWERLINK Operating Instructions 5.5.2 Status Word According to DS 402 Profile 5.5.3 DSP 402 State Transitions 5.5.4 Status Word According to DS 402 Profile 6 Communication Profile Area 6.1 Description - Communication Profile Area 6.2 1000-1FFF Communication Object Area 6.3 2000-5FFF Danfoss Specific Object Area...
  • Page 5: Introduction

    These operating instructions are under the conditions that ® The VLT AutomationDrive MCT 10 Set-up Software the Danfoss POWERLINK option is used with a Danfoss Operating Instructions provide information for ® AutomationDrive FC 301/FC 302 frequency converter. installation and use of the software on a PC.
  • Page 6: Abbreviations

    Introduction MCA 123 POWERLINK Operating Instructions 1.1.6 Abbreviations Abbre- Definition viation Actual Packet Interval ASnd AsynchronousSend Control Card Control Word Discovery and Configuration Protocol DHCP Dynamic Host Configuration Protocol Configuration Electromagnetic Compatibility Input/Output Internet Protocol Process Data Object Local Control Panel...
  • Page 7: How To Install

    The grounding of screened Ethernet cable is done through the RJ-45 connector on the option. NOTE After installing the MCA 123 POWERLINK option, set 8-01 Control Site to: [2] Control word only or [0] Digital and Illustration 2.1 Fieldbus Option Adaption Frame ctrl.
  • Page 8: Powerlink Cables

    How to Install MCA 123 POWERLINK Operating Instructions 2.1.3 POWERLINK Cables Cable type Specification Ethernet standard Standard Ethernet (in accordance with IEEE 802.3), 100Base-TX (Fast Ethernet) Cable Type S/FTP (Screened Foiled Twisted Pair, ISO (IEC 11801 or EN 50173), CAT 5e Damping 23.2 dB (at 100 MHz and 100 m each)
  • Page 9 How to Install MCA 123 POWERLINK Operating Instructions S/E LED Power OFF or state NMT_GS Green: NMT_GS_INITIALISATION NMT_CS_NOT_ACTIVE NMT_MS_NOT_ACTIVE Device Operational Green: Flickering NMT_CS_BASIC_ETHERNET Green: Blinking NMT_CS_Stopped Green: Single flash NMT_CS_PRE_OPERATIONAL_1 Green: NMT_MS_PRE_OPERATIONAL_1 Double flash NMT_CS_PRE_OPERATIONAL_2 Green: NMT_MS_PRE_OPERATIONAL_2 Triple flash...
  • Page 10: Topology

    How to Install MCA 123 POWERLINK Operating Instructions 2.1.5 Topology technology, which means that connecting a none POWERLINK device (for example, personal computer) leads to malfunction of the system. The POWERLINK module features a built-in POWERLINK NOTE slave controller and a two port HUB. This module enables...
  • Page 11: Emc Precautions

    How to Install MCA 123 POWERLINK Operating Instructions recommended, especially where cables run in parallel, over long distances, or if drives with a bigger power size is installed. More information can be found in the norm IEC 61000-5-2:1997. When crossing of cables is unavoidable, the Ethernet cable must cross motor and brake resistor cables at an angle of 90°.
  • Page 12: How To Configure

    12-12 Auto Negotiation • 8-10 Control Word Profile. Choose between the 12-13 Link Speed Danfoss FC Profile and the DS 402 profile. The 12-14 Link Duplex change of 8-10 Control Word Profile will first be active at the next powerup.
  • Page 13: Configure The Master

    Configure the Master MCA 123 POWERLINK Operating Instructions 4 Configure the Master 4.1 Importing the XDD File To configure a POWERLINK Master, the configuration tool needs an XDD file for each type of slave on the network. The XDD file is a text file containing the necessary communications setup data for a slave.
  • Page 14 I/Os to PLC variables, system. which is done in the I/O mapping. This is selected via a right click on the [Danfoss FC 302] icon and Configure the I/O configuration, right click on the select [Open I/O Mapping].
  • Page 15 Channel Name for each signal and enter the attributes directly. Illustration 4.10 Variables Directly Declared This does insert the Danfoss FC 302 into the B&R system, and the frequency converter can now be controlled and supervised via the POWERLINK. ®...
  • Page 16: How To Control The Frequency Converter

    The PLC sends out process control PCD write data, and the frequency converter responds with a PDO containing process status data. In the Danfoss POWERLINK Table 5.1 Process Control Data (PCD) interface both PDOs can be freely be configured.
  • Page 17: Reference Handling

    How to Control the Frequenc... MCA 123 POWERLINK Operating Instructions 5.2.3 Reference Handling Speed High Limit [Hz] limit the actual frequency converter output. The reference handling in FC Series is an advanced mechanism that sums up references from different sources.
  • Page 18: Influence Of The Digital Input Terminals Upon Fc Control Mode

    3-10 Preset The frequency converter can be controlled according to Reference according to Table 5.6. the DS 402 profile, or the Danfoss FC profile. Select the desired control profile in 8-10 Control Word Profile. The NOTE choice of profile affects the control and status word only.
  • Page 19 How to Control the Frequenc... MCA 123 POWERLINK Operating Instructions NOTE Bit 09="1" - ramp 2 (3-50 Ramp 2 Type to 3-57 Ramp 2 S- ramp Ratio at Decel. Start) is active. In 8-50 Coasting Select a selection is made to define how...
  • Page 20 How to Control the Frequenc... MCA 123 POWERLINK Operating Instructions 5.4.2 Status Word according to FC Profile Bit 03="1" - the frequency converter is tripped, and that a (STW) reset signal is required to re-establish operation. The status word is used to inform the master (for example,...
  • Page 21: Ds 402 Control Profile

    How to Control the Frequenc... MCA 123 POWERLINK Operating Instructions Bit 13, Voltage OK/limit exceeded Explanation of the control bits Bit 13="0" - there are no voltage warnings. Bit 13="1" - the DC voltage in the frequency converters Bit 00, Switch OFF/ON intermediate circuit is too low or too high.
  • Page 22: Status Word According To Ds 402 Profile

    How to Control the Frequenc... MCA 123 POWERLINK Operating Instructions Bit 01, Switch off/Switch on Set-up Bit 14 Bit 13 Bit 00="0" - state less than “Switched on”. Bit 00="1" - state at least = “Switched on”. Bit 02, Operation disable/Operation enable Bit 00="0"...
  • Page 23 How to Control the Frequenc... MCA 123 POWERLINK Operating Instructions Bit 12, DSP 402 reserved 8-10 Control Profile Option: Function: Bit 13, DSP 402 reserved FC profile CANopen DSP 402 Bit 14, Running/Not running FC Profile is the default control profile for the frequency Bit 14="0"...
  • Page 24: Dsp 402 State Transitions

    How to Control the Frequenc... MCA 123 POWERLINK Operating Instructions 5.5.3 DSP 402 State Transitions Transition State Control word Status word Action Start condition 0000 0000 Start-up⇒Not ready to switch on 0000 0200 Switch On Disabled⇒Switch On Disabled 0000, 0001 0240 Not Ready to Switch On⇒Switched On...
  • Page 25: Status Word According To Ds 402 Profile

    How to Control the Frequenc... MCA 123 POWERLINK Operating Instructions 5.5.4 Status Word According to DS 402 Bit 05, Quick stop/Run Profile Bit 05="0" - control word bit 02="1". Bit 05="1" - control word bit 02="0". Slave-master Bit 06, Start enable/Start disable Output freq.
  • Page 26: Communication Profile Area

    Communication Profile Area MCA 123 POWERLINK Operating Instructions 6 Communication Profile Area which is supported. The process data objects are defined in this area. 6.1 Description - Communication Profile Area 6.1 Description - Communication Profile Area describes the general layout of the POWERLINK communication area 6.2 1000-1FFF Communication Object Area...
  • Page 27 1 or alarm word 2. POWERLINK interface. Meaning 6.2.6 100Ah Manufacturer Software Version Generic error Current This object contains the Danfoss software version as Voltage displayed in 15-49 SW ID Control Card. Temperature Communications error (overrun, error state) 6.2.7 1010h Store Parameters...
  • Page 28 Communication Profile Area MCA 123 POWERLINK Operating Instructions Index, sub-index Meaning Index, sub-index Meaning 1010h 0 Number sub-index supported 1018h 0 Number of entries 1010h 1 Save option parameters 1018h 1 Vendor ID 1010h 2 Save communication option parameters 1018h 2...
  • Page 29 Communication Profile Area MCA 123 POWERLINK Operating Instructions 6.2.12 1031h NMT_InterfaceGroup_1h_REC Index, sub-index Meaning 1600h 0 Number of sub-index supported This object is used to configure and retrieve parameters of 1600h 1 12-21 Process Data Config Write, [0] Index the network interfaces (physical or virtual) via SDO.
  • Page 30 Communication Profile Area MCA 123 POWERLINK Operating Instructions 6.2.16 1800h PDO_TxCommParam_16h_REC Bits 63 .. 48 47 .. 32 31 .. 24 23 .. 16 Name Length Offset Reserved Sub-index This object describes attributes of PDO Communication for Encoding UNSIGNED16 UNSIGNED16 - UNSIGNED8 RPDO.
  • Page 31 Communication Profile Area MCA 123 POWERLINK Operating Instructions 6.2.21 1F82 NMT_FeatureFlags_U32 6.2.24 1F93h NMT_EPLNodeID_REC Feature flags indicate communication profile specific This object contains drives POWERLINK NodeID. properties of the frequency converter. Index, sub-index Meaning Name Remark 1F93h 0 Number of entries...
  • Page 32: 2000-5Fff Danfoss Specific Object Area

    NMTResetConfiguration The area 6000h to 9FFFh holds the indexes specified by NMTResetCommunication the IEC for various device profiles. The Danfoss POWERLINK Table 6.30 Reset Command does support three profiles, FC Profile, MCO, and the DS 402 profile, velocity mode. The profile is selected via 8-10 Control Word Profile, Control Word Profile, or via Index 6.3 2000-5FFF Danfoss Specific Object Area...
  • Page 33 Communication Profile Area MCA 123 POWERLINK Operating Instructions Index Name 8-10 Control Word Profile 8-10 Control Word Profile= 8-10 Control Word Profile= =FC Profile DS 402 603Fh Error code √ 6040h Control word √ 6041h Status word √ 6042h Vl_target_velocity √...
  • Page 34 Table 6.35 6049h vl_velocity_deceleration 6.4.11 6060h Modes of Operation This index is used for selection the Danfoss FC profile, MCO profile, or the DS 402 profile. The index links directly to 8-10 Control Word Profile. If this value is changed while in operation, the option enters the “Error PREOP”...
  • Page 35: Parameters

    Parameters MCA 123 POWERLINK Operating Instructions 7 Parameters 8-03 Control Word Timeout Time 7.1 Parameter Group 8-** Communication Range: Function: and Option Timeout Functionis then carried out. A valid control word triggers the time-out counter. 8-01 Control Site 8-04 Control Word Timeout Function...
  • Page 36 Parameters MCA 123 POWERLINK Operating Instructions 9-53 Profibus Warning Word, or warning 8-05 End-of-Timeout Function 16-92 Warning Word. Option: Function: Enabling diagnosis can cause increased bus traffic. Not all is set to [7] Set-up 1, [8] Set-up 2, [9] Set-up 3 or fieldbus types support Diagnosis functions.
  • Page 37 Parameters MCA 123 POWERLINK Operating Instructions 8-13 Configurable Status Word STW 8-13 Configurable Status Word STW Option: Function: Option: Function: “1” indicates that the terminal is high TRUE, the output goes high. Otherwise, it is low. [13] T29 DI The bit indicates the status of terminal 29.
  • Page 38 Parameters MCA 123 POWERLINK Operating Instructions 8-14 Configurable Control Word CTW 8-52 DC Brake Select Option: Function: Option: Function: [4] PID error When enabled, it inverts the resulting error [1] Bus Activates Start command via the serial communi- inverse from the process PID controller. Available cation port or fieldbus option.
  • Page 39: Parameter Group 12-** Ethernet

    Parameters MCA 123 POWERLINK Operating Instructions 8-55 Set-up Select 12-03 Default Gateway Option: Function: Range: Function: [2] Logic AND Activates the set-up selection via the fieldbus/ [0 - Configure the IP default gateway of the serial communication port, AND additionally via 2147483647 ] option.
  • Page 40 Parameters MCA 123 POWERLINK Operating Instructions 12-12 Auto Negotiation 12-22 Process Data Config Read Option: Function: Range: Function: [1] On [[0 - 9] PCD read 0 - 9] Configuration of readable process data. NOTE 12-23 Process Data Config Write Size In POWERLINK this parameter is fixed to OFF setting.
  • Page 41 Parameters MCA 123 POWERLINK Operating Instructions 12-62 SDO Timeout 12-81 HTTP Server Range: Function: Option: Function: communication initialization into Disabled Object 1300h Enabled Enables the built-in HTTP (web) server. 12-63 Basic Ethernet Timeout 12-82 SMTP Service Range: Function: Option: Function: 5000.000...
  • Page 42: Powerlink - Specific Parameter List

    Parameters MCA 123 POWERLINK Operating Instructions 7.3 POWERLINK - Specific Parameter List Parameter Default value Range Conversion index Data type 8-01 Control Site [0] Dig. & ctrl. word [0-2] Uint8 8-02 Control Word Source [0] FC RS485 [0-4] Uint8 8-03 Control Word Timeout Time 0.1-18000...
  • Page 43 Parameters MCA 123 POWERLINK Operating Instructions Parameter Default value Range Conversion index Data type 16-92 Warning Word 0-FFFF Uint32 Table 7.1 Specific Parameters Refer to the relevant Operating Instructions for a comprehensive parameter list. ® MG92C102 - VLT is a registered Danfoss trademark...
  • Page 44: Application Examples

    Application Examples MCA 123 POWERLINK Operating Instructions 8 Application Examples to FC profile in 8-10 Control Word Profile. The PDO contains up to ten objects, which can be programmed to monitor 8.1 Example: Process Data with PDO 23 process signals.
  • Page 45 Application Examples MCA 123 POWERLINK Operating Instructions Program the frequency converter as shown in Table 8.2. Parameter Setting 4-10 Motor Speed Direction [2] Both directions 5-10 Terminal 18 Digital Input [0] No operation 5-11 Terminal 19 Digital Input [10] Reversing...
  • Page 46: Example: Simple Control Word, Reference, Status Word And Main Actual Value

    Application Examples MCA 123 POWERLINK Operating Instructions 8.2 Example: Simple Control Word, Reference, Status Word and Main Actual Value This example shows how the control word telegram relates example to demonstrate the full range of modules. All the to the controller and the frequency converter, using FC values shown are arbitrary, and are provided for Control Profile.
  • Page 47: Troubleshooting

    Troubleshooting MCA 123 POWERLINK Operating Instructions 9 Troubleshooting 9.1.1 LED Status Powerlink Port 1 Powerlink Port2 Port 1 Port 2 Option A MCA123 Status/error S/E LED 130B1489 POWERLINK Link/Collision Port 1 L/C LED P1 MAC 00-1B-08-00-00-00 Link/Collision Port 2 L/C LED P2 Address SW.
  • Page 48: No Communication With The Frequency Converter

    Troubleshooting MCA 123 POWERLINK Operating Instructions 9.1.2 No Communication with the Description Value=[ Value=[1] Comment Frequency Converter Reserved Value shall be read as 0 If there is no communication with the frequency converter, Reserved Value shall be proceed with the following checks:...
  • Page 49: Warning 34 Appears Even Though Communication Is Established

    Troubleshooting MCA 123 POWERLINK Operating Instructions Description Value=[ Value=[1] Comment Terminal Bit 02/03/04 Function Coast/DC brake/Q-Stop Reserved Value shall be Coast/DC brake/Q-Stop read as 0 No Coast/DC brake/Q-Stop Reserved Value shall be No Coast/DC brake/Q-Stop read as 0 Table 9.4 [0] Digital Input Table 9.3 POWERLINK Bits...
  • Page 50 Troubleshooting MCA 123 POWERLINK Operating Instructions If [1] Serial communication is selected, commands are Terminal Bit 00/01, 13/14 Function activated only when given via serial communication. Preset ref. Set-up no. Terminal Bit 02/03/04 Function Stop/Anti-clockwise Start/Clockwise Stop/Anti-clockwise Start/Clockwise Table 9.9 [1] Serial Communication If [2] Logic AND is selected, both signals must be activated to perform the function.
  • Page 51: Alarm And Warning Words

    Troubleshooting MCA 123 POWERLINK Operating Instructions Terminal Bit 00/01, 13/14 Function Bit (Hex) Unit Alarm word Alarm no. diagnose (16-90 Alarm Word) Preset ref. Set-up no. 00000001 Brake check 00000002 Power card over temperature 00000004 Earth fault 00000008 Control card over...
  • Page 52 Troubleshooting MCA 123 POWERLINK Operating Instructions Bit (Hex) Unit Warning word Alarm no. Bit (Hex) Comm. option STW (16-84 Comm. Option STW) diagnose (16-92 Warning Word) 00000001 parameterization ok 00000002 configuration ok 00000001 Brake check 00000004 clearmode active 00000002 Power card over...
  • Page 53: Index

    Index MCA 123 POWERLINK Operating Instructions Index Parameters..................iii, 10 PDO Communication................14 Abbreviations................... 4 Process Alarm Word..................... 49 Control Data..................14 Assumptions..................... 3 Control Operation................15 Status Data..................14 Profibus....................... 3 Background Knowledge............... 3 Reference....................4 Cabling..................... 39 Configuration..............33, 34, 38, 4 Safety......................

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