Danfoss MCV105C Manual

Danfoss MCV105C Manual

Electrical displacement control

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DESCRIPTION
The MCV105C Electrical Displacement Control (EDC) is a
two-stage electrohydraulic pump stroke control which uses
mechanical feedback to establish closed loop control of the
swashplate angle of Danfoss 46 cc Medium Duty
Pumps.
The first stage is a MCV116A torque-motor actuated, double-
nozzle flapper valve that produces a differential output
pressure proportional to the applied electrical signal. The
second stage uses the differential pressure to drive its
double spool arrangement and port oil to the pump servo
pistons. The second-stage rotary spool configuration allows
a null deadband (for machine safety) in the pump's output
while maintaining optimum dynamic response to control
commands.
FEATURES
Single command source can be used to control both
hydrostatic pump and motor.
Servo control deadband independent of signal null
deadband: offers safety combined with accurate and
responsive control.
Resistance to the environment: silicone oil filled torque
motor prevents moisture condensation, environmentally
sealed first/second stage interface, full environmental
testing.
ORDERING INFORMATION
The standard EDC is a single coil (one input to the torque
motor) Packard connector device. The first option is a dual
coil, which allows two command sources to be compared at
the torque motor, the resulting signal being the algebraic sum
between the two. Connectors are the second connector
option available. Dual pilot coils are available with both
connector types. See Wiring, page 8.
All MCV105C orifices will be provided through
Danfoss, Ames, Iowa.
Order the EDC either factory installed on pumps or as an
individual control.
Order replacement parts through Danfoss,
Minneapolis, MN. See Table C and D - Service Parts , page
3 to 4, for item number, part number and description
correspondence.
MCV105C directly replaces MCV105B. The MCV105C
housing is designed to firmly maintain the O-rings while
mounting. All MCV105C models are factory shipped with O-
rings installed, while the MCV105Bs were not. See Table C
© Danfoss, 2014-05
MCV105C
Electrical Displacement Control - MDT
Minimum long term null shift.
Pilot supply screens in series. Upstream screen is
externally serviceable.
Plugged first stage orifice will not drive pump towards full
stroke.
First and second stages can be individually replaced in
the field.
Single or dual coil torque motor.
- Service Parts, page 3, for the appropriate installation kit if
required.
TABLE A - INFORMATION NECESSARY TO SPECIFY
THE EDC.
STANDARD
PILOT STYLE
PILOT STYLE
22
23
26
27
46
11152452 • Rev AA • May 2014
MCV105C 3 0
EDC CASTING
DESCRIPTION
Single coil, 23 ohm,
Packard Weather Pack connector
Dual coil,
Packard Weather Pack connector
Single coil, 23 ohm
MS connector
Dual coil, 23 ohm
MS connector
Single coil, 643 ohm,
Packard Weather Pack connector
XX
1

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Summary of Contents for Danfoss MCV105C

  • Page 1 MCV105C directly replaces MCV105B. The MCV105C MS connector housing is designed to firmly maintain the O-rings while mounting. All MCV105C models are factory shipped with O- Single coil, 643 ohm, rings installed, while the MCV105Bs were not. See Table C Packard Weather Pack connector ©...
  • Page 2: Technical Data

    DUAL (Coil A) (A, B terminals) DUAL (Coil B) (C, D terminals) DUAL (In Series) 66 * 66 * DUAL (In Parallel) 132 * 132 * * Algebraic sum of currents in the two coils. © Danfoss, 2014-05 11152452 • Rev AA • May 2014...
  • Page 3: Service Parts

    NOTE: The cover is filled with a silicone oil. In the event this oil is lost, it is recommended it be restored. The silicone oil is ordered under part number K21436, which includes instructions. © Danfoss, 2014-05 11152452 • Rev AA • May 2014...
  • Page 4 Feed Through Assy 4-pin Packard W-P K03384 Mating Electrical Packard W-P K00829 O-ring control port K00830 O-ring return port K08573 Filter Assy with O-rings K08493 O-ring pressure port 17 18 3001 © Danfoss, 2014-05 11152452 • Rev AA • May 2014...
  • Page 5 While solder is still liquid, place wire in the cup, remove iron and let cool for several seconds while holding wire firmly. © Danfoss, 2014-05 11152452 • Rev AA • May 2014...
  • Page 6 (2.86) (4.0) GAUGE PORT 79,76 (3.14) .5625–18 SAE STR THD O-RING BOSS SYSTEM PRESSURE GAUGE PORT "B" 273,05 9,65 (10.75) (0.38) 1353D Dimensions of the MCV105C EDC in millimeters (inches). © Danfoss, 2014-05 11152452 • Rev AA • May 2014...
  • Page 7: Theory Of Operation

    THEORY OF OPERATION The MCV105C Electric Displacement Control (EDC) is a system is at null. Between the nozzle and the orifice on each two-stage electrohydraulic pump stroke control which uses side is a control port. As the torque motor shifts the flapper mechanical feedback to establish closed loop control of the away from one nozzle toward the other, a differential control...
  • Page 8 10 Hz 20 Hz 1352 tion level varies with frequency. Amplitude and phase response of the MCV105C tested HUMIDITY over the given frequency range with supply pressure of After being placed in a controlled atmosphere of 95% 225 psi. Amplitude response curve is on top; phase lag ±...
  • Page 9 Two wire connector shown. MOUNTING Danfoss If there is a manual control mounted on the pump, it must be removed before the MCV105B is mounted. To do so: Danfoss © Danfoss, 2014-05 11152452 • Rev AA • May 2014...
  • Page 10: Pump Neutral Adjustment

    Ensure that the operator is not in a 2. Using a 9/16-inch wrench, loosen the hex lock nut on the position to be injured should the machine move. null adjustment screw. See Dimensions, page 6. © Danfoss, 2014-05 11152452 • Rev AA • May 2014...
  • Page 11: Throubleshooting

    Dimensions, page 6. LOCATION, SERVO GAUGE PORT THROUBLESHOOTING The MCV105C EDC is one component in a control system. When the system fails, check the most obvious failure modes first. Is the battery fully charged? Is there a hydraulic leak...
  • Page 12: Customer Service

    See Customer Service, below, for repairs and re- turns. CUSTOMER SERVICE IN NORTH AMERICA ORDER FACTORY INSTALLED IN EUROPE ORDER FROM EDC ON PUMP FROM Danfoss (Neumünster) GmbH & Co. Danfoss (US) Company Order Entry Department 2800 East 13th Street Krokamp 35 Ames, Iowa 50010...

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