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12V4000M*3 series
Operating instructions manual
MTU 12V4000M*3 series Operating Instructions Manual page 6
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:
Operating instructions manual
(283 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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7.5 Engine Control Unit ADEC (ECU 7) - Fault
codes
8 Task Description
8.1 SOLAS
8.1.1 SOLAS shielding as per MTN 5233 -
Installation
8.1.2 SOLAS shielding - Installation
8.1.3 Installation locations for SOLAS shielding
8.1.4 Adhesive tape for SOLAS shielding -
Application
8.2 Engine
8.2.1 Engine - Barring manually
8.2.2 Barring engine with starting system
8.3 Cylinder Liner
8.3.1 Cylinder liner - Endoscopic examination
8.3.2 Cylinder liner - Instructions and comments on
endoscopic and visual examination
8.4 Crankcase Breather
8.4.1 Crankcase breather - Overview
8.4.2 Crankcase breather - Oil mist separator
replacement
8.5 Valve Drive
8.5.1 Valve gear - Lubrication
8.5.2 Valve clearance - Check and adjustment
8.5.3 Cylinder head cover - Removal and
installation
8.6 Injection Pump / HP Pump
8.6.1 HP fuel pump - Filling with engine oil
8.6.2 HP fuel pump - Relief bore check
8.7 Injection Valve / Injector
8.7.1 Injector - Replacement
8.7.2 Injector - Removal and installation (jacketed
fuel system)
8.8 Fuel Filter
8.8.1 Additional fuel filter - Overview
8.8.2 Additional fuel filter - Replacement
8.8.3 Fuel filter - Replacement
8.8.4 Fuel prefilter - Differential pressure gage
check and adjustment
8.8.5 Fuel prefilter - Draining
8.8.6 Fuel prefilter - Flushing
8.8.7 Fuel prefilter with water separator - Filter
element replacement
8.8.8 Fuel prefilter with water separator - O-ring
replacement in rotary slide valve
8.9 Exhaust Turbocharger
8.9.1 Overview of turbocharger
8.9.2 Compressor wheel - Cleaning
8.10 Charge-Air Cooling
4 | Table of Contents | MS15036/00E 2018-08
8.10.1 Intercooler - Checking condensate drain for
water discharge and obstruction
163
8.11 Air Filter
8.11.1 Air filter - Replacement
8.11.2 Air filter - Removal and installation
228
8.12 Air Intake
8.12.1 Contamination indicator - Signal ring position
228
check
229
230
8.13 Starting Equipment
8.13.1 Starter - Condition check
237
8.14 Lube Oil System, Lube Oil Circuit
238
8.14.1 Engine oil level - Check
238
8.14.2 Engine oil - Change
240
8.14.3 Engine oil - Sample extraction and analysis
241
8.15 Oil Filtration / Cooling
241
8.15.1 Engine oil filter - Replacement
8.15.2 Oil indicator filter - Cleaning and check
243
8.15.3 Centrifugal oil filter - Cleaning and filter
245
sleeve replacement
245
8.16 Coolant Circuit, General, High-Temperature
Circuit
247
8.16.1 Drain and vent points
248
8.16.2 Engine coolant level - Check
248
8.16.3 Engine coolant - Change
8.16.4 Engine coolant - Draining
249
8.16.5 Engine coolant - Filling
8.16.6 HT coolant pump - Relief bore check
252
8.16.7 Engine coolant - Sample extraction and
253
analysis
253
8.16.8 Engine coolant filter - Replacement
255
8.16.9 Preheating unit
256
8.16.10 Preheater - Function and leak-tightness check
8.16.11 Preheater - Overhaul
256
8.17 Raw Water Pump with Connections
257
8.17.1 Raw water pump - Relief bore check
264
8.18 Battery-Charging Generator
264
8.18.1 Battery-charging generator drive - Coupling
265
condition check
266
8.19 Engine Mounting / Support
268
8.19.1 Engine mounting - Checking resilient element
269
8.20 Auxiliary PTO
271
8.20.1 Bilge pump - Relief bore check
8.21 Fuel Supply System
273
8.21.1 Water drain valve - Check
276
8.21.2 Differential pressure gage - Alarm function
check
277
8.21.3 Water level probe (3-in-1 rod electrode)
-
277
Check
284
8.21.4 Pump capacity - Check
292
8.21.5 Coalescer filter element - Replacement
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Chapters
Table of Contents
5
Starter (Electric)
81
Table of Contents
Troubleshooting
Troubleshooting
134
Control cabinet of fuel treatment system - Troubleshooting
137
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This manual is also suitable for:
16v4000m*3 series
12v4000m33f
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