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12V4000M93 series
MTU 12V4000M93 series Manuals
Manuals and User Guides for MTU 12V4000M93 series. We have
1
MTU 12V4000M93 series manual available for free PDF download: Operating Instructions Manual
MTU 12V4000M93 series Operating Instructions Manual (267 pages)
Brand:
MTU
| Category:
Engine
| Size: 42.08 MB
Table of Contents
Table of Contents
5
1 Safety
8
Important Provisions for All Products
8
Correct Use of All Products
10
Personnel and Organizational Requirements
11
Initial Start-Up and Operation - Safety Regulations
12
Assembly, Maintenance, and Repair Work - Safety Regulations
14
Fire and Environmental Protection, Fluids and Lubricants
18
Standards for Warning Notices in the Text and Highlighted Information
20
Transport
21
2 General Information
22
Tightening Specifications for Screws, Nuts and Bolts
22
Engine - Overview
35
Product Description
36
Engine Side and Cylinder Designations
45
Sensors and Actuators - Overview
46
Engine Wiring Harness - Overview
56
3 Technical Data
63
ENGINE DATA 12V4000M93, Heat Exchanger Installed, EPA Stage
63
ENGINE DATA 12V4000M93, Heat Exchanger Installed, IMO
66
ENGINE DATA 12V4000M93L, Heat Exchanger Installed, EPA Stage
69
ENGINE DATA 12V4000M93L, Heat Exchanger Installed, IMO
72
ENGINE DATA 16V4000M93, Heat Exchanger Installed, EPA Stage
75
ENGINE DATA 16V4000M93, Heat Exchanger Installed, IMO
78
ENGINE DATA 16V4000M93L, Heat Exchanger Installed, EPA Stage
81
Product Data 16V4000M93L
84
Engine - Main Dimensions
87
Firing Order
88
4 Operation
89
LOP - Controls
89
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
91
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
92
Re-Starting the Engine Following an Automatic Safety Shutdown
93
Starting the Engine
94
Operational Checks
95
Fuel Treatment System Control Cabinet - Controls
96
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
97
Checks Prior to Start-Up
98
Fuel Treatment System - Initial Start-Up
99
Fuel Treatment System - Switching on
102
Stopping the Engine
103
Emergency Engine Stop at Blueline Automation System (Control Stand)
104
Clutch - Engagement at LOP
105
Coupling - Disengaging from LOP
106
Waterjet - Flushing from LOP (Optional)
107
Stopping the Engine from LOP
108
Stopping the Engine at the Blueline Automation System (Control Stand)
109
Emergency Stop from LOP
110
Emergency Engine Stop
111
After Shutting down the Engine
112
Fuel Treatment System - Shutdown
113
Plant - Cleaning
114
5 Maintenance
115
Maintenance Schedule Task Reference Table [QL1]
115
6 Troubleshooting
117
Fuel Treatment System - Troubleshooting
117
Troubleshooting
118
Engine Governor ADEC (ECU 7) Fault Messages for Series 4000 Engines, Marine Application
121
ADEC Engine Governor - Fault Codes
122
Solas
148
SOLAS Shielding as Per MTN 5233 - Installation
148
Installation Locations for SOLAS Shielding
149
Adhesive Tape for SOLAS Shielding - Application
156
7 Task Description
148
Engine
158
Engine - Barring Manually
158
Barring Engine with Starting System
159
Cylinder Liner
160
Cylinder Liner - Endoscopic Examination
160
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
162
Crankcase Breather
164
Crankcase Breather - Oil Mist Separator Replacement
164
Valve Drive
165
Valve Gear - Lubrication
165
Valve Clearance - Check and Adjustment
166
Cylinder Head Cover - Removal and Installation
170
Injection Pump / HP Pump
171
HP Fuel Pump - Filling with Engine Oil
171
HP Fuel Pump - Relief Bore Check
173
Injection Valve / Injector
174
Injector - Replacement
174
Injector - Removal and Installation (Jacketed Fuel System)
175
Fuel Filter
182
Fuel Filter - Replacement
182
Fuel Prefilter - Differential Pressure Gage Check and Adjustment
184
Fuel Prefilter - Draining
185
Fuel Prefilter - Flushing
187
Fuel Prefilter with Water Separator - Filter Element Replacement
189
Exhaust Turbocharger
192
Compressor Wheel - Cleaning
192
Charge-Air Cooling
196
Intercooler - Checking Condensate Drain for Coolant Leakage and Obstruction
196
Air Filter
198
Air Filter - Replacement
198
Air Filter - Removal and Installation
199
Air Intake
200
Contamination Indicator - Signal Ring Position Check
200
Starting Equipment
201
Starter - Condition Check
201
Lube Oil System, Lube Oil Circuit
202
Engine Oil Level - Check
202
Engine Oil - Change
203
Engine Oil - Sample Extraction and Analysis
205
Oil Filtration / Cooling
206
Automatic Oil Filter - Overview
206
Oil Indicator Filter - Cleaning
209
Oil Indicator Filter - Cleaning and Check
211
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
213
Coolant Circuit, General, High-Temperature Circuit
215
Venting Points
215
Engine Coolant - Level Check
216
Engine Coolant Change
218
Engine Coolant Draining
219
Engine Coolant - Filling
220
Engine Coolant Pump - Relief Bore Check
222
Engine Coolant - Sample Extraction and Analysis
223
Raw Water Pump with Connections
224
Raw Water Pump - Relief Bore Check
224
Battery-Charging Generator
225
Battery-Charging Generator Drive, Coupling Condition Check
225
Engine Mounting / Support
226
Engine Mounting - Checking Resilient Element
226
Auxiliary PTO
227
Bilge Pump - Relief Bore Check
227
Fuel Supply System
228
Water Drain Valve - Check
228
Differential Pressure Gage - Alarm Function Check
229
Water Level Probe (3-In-1 Rod Electrode) - Check
230
Pump Capacity - Check
231
Coalescer Filter Element - Replacement
232
Wiring (General) for Engine/Gearbox/Unit
234
Engine Cabling - Check
234
Accessories for (Electronic) Engine Governor / Control System
235
CDC Parameters - Reset with Diasys
235
EMU and Connectors - Cleaning
236
Limit Switch for Start Interlock - Check
237
Engine Governor and Connector - Cleaning
238
Engine Control Unit ECU 7 - Checking Plug Connections
239
Engine Monitoring Unit EMU 8 - Plug Connections Check
240
Interface Module EIM Plug Connections - Check
241
Engine Governor ECU 7 - Removal and Installation
242
Engine Monitoring Unit EMU 8 - Removal and Installation
243
Engine Interface Module EIM 2 - Removal and Installation
244
Engine Interface Module EIM 2 - Diagnostic Features
245
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