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12V4000M73L
MTU 12V4000M73L Manuals
Manuals and User Guides for MTU 12V4000M73L. We have
1
MTU 12V4000M73L manual available for free PDF download: Operating Instructions Manual
MTU 12V4000M73L Operating Instructions Manual (273 pages)
Brand:
MTU
| Category:
Engine
| Size: 41.92 MB
Table of Contents
Table of Contents
5
1 Safety
8
Important Provisions for All Products
8
Correct Use of All Products
10
Personnel and Organizational Requirements
11
Initial Start-Up and Operation - Safety Regulations
12
Assembly, Maintenance, and Repair Work - Safety Regulations
14
Fire and Environmental Protection, Fluids and Lubricants
18
Standards for Warning Notices in the Text and Highlighted Information
20
Transport
21
2 General Information
22
Tightening Specifications for Screws, Nuts and Bolts
22
Engine - Overview
35
Product Description
36
Engine Side and Cylinder Designations
45
Sensors and Actuators - Overview
46
Engine Wiring Harness - Overview
56
3 Technical Data
63
12V4000M73 Engine Data: EPA Tier 2, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
63
12V4000M73 Engine Data: IMO, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
66
12V4000M73 Engine Data: IMO Tier II, Engine-Mounted Heat Exchanger
69
12V4000M73L Engine Data: IMO Tier II, Engine-Mounted Heat Exchanger
72
12V4000M73L Engine Data: IMO, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
75
12V4000M73L Engine Data: EPA Tier 2, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
78
16V4000M73 Engine Data: EPA Tier 2, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
81
16V4000M73 Engine Data: IMO, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
84
16V4000M73 Engine Data: IMO Tier II, Engine-Mounted Heat Exchanger
87
Engine Data 16V4000M73L
90
16V4000M73L Engine Data: IMO, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
93
16V4000M73L Engine Data: EPA Tier 2, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
96
Engine - Main Dimensions
99
Firing Order
100
4 Operation
101
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
102
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
103
Re-Starting the Engine Following an Automatic Safety Shutdown
104
Starting the Engine
105
Operational Checks
106
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
107
Fuel Treatment System Control Cabinet - Controls
108
Checks Prior to Start-Up
109
Fuel Treatment System - Initial Start-Up
110
Fuel Treatment System - Switching on
113
Engine - Stopping in Manual Mode (Test Run)
114
Emergency Engine Stop at Blueline Automation System (Control Stand)
116
Clutch - Engagement at LOP
117
Coupling - Disengaging from LOP
118
Waterjet - Flushing from LOP (Optional)
119
Stopping the Engine from LOP
120
Stopping the Engine at the Blueline Automation System (Control Stand)
121
Emergency Stop from LOP
122
Stopping the Engine
123
Emergency Engine Stop
124
After Shutting down the Engine
125
Fuel Treatment System - Shutdown
126
Plant - Cleaning
127
5 Maintenance
128
Maintenance Task Reference Table [QL1]
128
6 Troubleshooting
129
Control Cabinet of Fuel Treatment System - Troubleshooting
129
Troubleshooting
130
Engine Governor ADEC (ECU 7) Fault Messages for Series 4000 Engines, Marine Application
133
ADEC Engine Governor - Fault Codes
134
Solas
160
SOLAS Shielding as Per MTN 5233 - Installation
160
Installation Locations for SOLAS Shielding
161
Adhesive Tape for SOLAS Shielding - Application
168
7 Task Description
160
Engine
170
Engine - Barring Manually
170
Engine - Barring with Starting System
172
Cylinder Liner
173
Cylinder Liner - Endoscopic Examination
173
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
175
Crankcase Breather
177
Crankcase Breather - Oil Separator Element Replacement
177
Valve Drive
179
Valve Gear - Lubrication
179
Valve Clearance - Check and Adjustment
180
Cylinder Head Cover - Removal and Installation
184
Injection Pump / HP Pump
185
HP Fuel Pump - Filling with Engine Oil
185
Injection Valve / Injector
187
Injector - Replacement
187
Injector - Removal and Installation (Jacketed Fuel System)
188
Fuel Filter
195
Fuel Filter - Replacement
195
Fuel Prefilter - Differential Pressure Gage Check and Adjustment
197
Fuel Prefilter - Draining
198
Fuel Prefilter - Flushing
200
Fuel Prefilter with Water Separator - Filter Element Replacement
202
Exhaust Turbocharger
205
Compressor Wheel - Cleaning
205
Charge-Air Cooling
209
Intercooler - Checking Condensate Drain for Coolant Leakage and Obstruction
209
Air Filter
211
Air Filter - Replacement
211
Air Filter - Removal and Installation
212
Air Intake
213
Contamination Indicator - Signal Ring Position Check
213
Air Pipework from Air Filter to ETC - Check
214
Starting Equipment
215
Starter - Condition Check
215
Lube Oil System, Lube Oil Circuit
216
Engine Oil Level - Check
216
Engine Oil - Change
217
Engine Oil - Sample Extraction and Analysis
219
Engine Oil - Sample Extraction and Analysis
221
Oil Filtration / Cooling
222
Automatic Oil Filter - Overview
222
Oil Indicator Filter - Cleaning and Check
225
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
227
Coolant System, General, High-Temperature Circuit
229
Venting Points
229
Engine Coolant - Level Check
230
Engine Coolant Change
232
Engine Coolant Draining
233
Engine Coolant - Filling
234
Engine Coolant Pump - Relief Bore Check
237
Engine Coolant - Sample Extraction and Analysis
238
Raw Water Pump with Connections
239
Raw Water Pump - Relief Bore Check
239
Battery-Charging Generator
240
Battery-Charging Generator Drive, Coupling Condition Check
240
Engine Mounting / Support
241
Engine Mounting - Checking Resilient Element
241
Auxiliary PTO
242
Bilge Pump - Relief Bore Check
242
Fuel Supply System
243
Water Drain Valve - Check
243
Differential Pressure Gage - Alarm Function Check
244
Water Level Probe (3-In-1 Rod Electrode) - Check
245
Pump Capacity - Check
246
Coalescer Filter Element - Replacement
247
Wiring (General) for Engine/Gearbox/Unit
249
Engine Cabling - Check
249
Accessories for (Electronic) Engine Governor / Control System
250
Limit Switch for Start Interlock – Check
250
Engine Control Unit ECU 7 – Checking Plug Connections
251
Engine Monitoring Unit EMU 8 – Plug Connections Check
252
Interface Module EIM Plug Connections Check
253
Installation
254
Installation
255
Installation
256
Engine Interface Module EIM 2 – Diagnostic Features
257
LOP and Connectors – Cleaning
260
8 Appendix A
261
List of Abbreviations
261
MTU Contact/Service Partners
263
9 Appendix B
264
Special Tools
264
Index
271
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