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© Panduit Corp. 2018
This manual contains instructions for the following:
PAT1M4.0, PAT1M4.0-BT; PAT1.5M4.0 and PAT1.5M4.0-BT:
• TO REDUCE THE RISK OF INJURY,
Email:
techsupport@panduit.com
EU Website:
www.panduit.com/emea
EU Email:
emeatoolservicecenter
@panduit.com
PAT1M4.0 / PAT1.5M4.0
PAT1M4.0-BT / PAT1.5M4.0-BT
AUTOMATIC CABLE TIE INSTALLATION SYSTEM
OPERATION MANUAL
Automatic Cable Tie Installation Tools
PDM4.0: Dispenser
PHM: Feeder Hoses
WARNING
USER MUST READ INSTRUCTION
MANUAL
www.panduit.com
Original Instructions
Technical Support:
Tel: 1-800-777-3300
Panduit Europe • EMEA Service Center
Almelo, Netherlands
Tel: +31 546 580 452 • Fax: +31 546 580 441
PA27647A01
Rev. 05
Dec., 2018
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Table of Contents
Troubleshooting
Related Manuals for Panduit PAT1M4.0
Summary of Contents for Panduit PAT1M4.0
- Page 1 AUTOMATIC CABLE TIE INSTALLATION SYSTEM OPERATION MANUAL Original Instructions © Panduit Corp. 2018 This manual contains instructions for the following: PAT1M4.0, PAT1M4.0-BT; PAT1.5M4.0 and PAT1.5M4.0-BT: Automatic Cable Tie Installation Tools PDM4.0: Dispenser PHM: Feeder Hoses WARNING • TO REDUCE THE RISK OF INJURY,...
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Page 3: Table Of Contents
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM TABLE OF CONTENTS TABLE OF CONTENTS ........................ i 1: INTRODUCTION ........................3 2: SYSTEM SPECIFICATIONS ....................3 2A: PAT Installation Tools ....................4 2B: PDM4.0 Dispenser ....................5 2C: PHM1 / PHM2 / PHM3 Feeder Hoses .............. - Page 4 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 10: MAINTENANCE ........................51 10A: Daily Preventive Maintenance ................51 10B: Extended Maintenance ..................51 10C: Cleaning the Dispenser Tie and Exit Sensor Lens ..........53 10D: Touch Screen Calibration ..................53 11: MAINTENANCE LOG ......................
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Page 5: 1: Introduction
2: SYSTEM SPECIFICATIONS The Panduit Corporation PAT Cable Tie Installation System consists of four compatible units: the PAT Installation Tool, the PDM4.0 Dispenser, the PHM Feeder Hose, and Panduit Pan-Ty XMR Cable Ties. Cable ties are available in reels of 5000 pcs. -
Page 6: Pat Installation Tools
After the cable tie has been applied, the jaws are re-opened upon release of the trigger for positioning of the tool at the next cable tie location. Fig 1 PAT1M4.0 / PAT1.5M4.0 TOOL COMPONENT LIST 1. Hanger Wire 2. -
Page 7: Pdm4.0 Dispenser
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 2B: PDM4.0 Dispenser The PDM4.0 Dispenser controls the PAT Installation Tool operation. The dispenser has an electronic display that provides a step-by-step menu for feature selections and helps to identify errors to reduce downtime. The display also functions in conjunction with the audible alarm, providing the operator with the specific status of certain malfunctions, such as: Dispenser jam, Tie in hose, Tie in tool, etc. -
Page 8: Phm1 / Phm2 / Phm3 Feeder Hoses
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM PDM4.0 Dispenser Component List (continued) Fig. 3 LCD Color Touchscreen Display Feeder Hose Connection Block Dispenser Door Rotary Receiver Overall System (Dispenser w/Scrap Bin, Reel Dispenser Alone:... -
Page 9: Additional Components
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 2D: Additional Components PATMBM4.0 Bench Mount The PATMBM4.0 Bench Mount allows hands-free operation, actuation and 90° pitch adjustment of the installed tool. The tool is mounted in the PATMBM4.0 so the work can be brought to the tool. Depressing the foot pedal then actuates the tool. -
Page 10: 3: General Power Tool Safety Warnings
Fig. 6 for connection to the dispenser. 3: GENERAL POWER TOOL SAFETY WARNINGS The PAT1M4.0 / PAT1.5M4.0 System is pneumatically and electrically operated and electronically controlled. Therefore, certain safety practices must be followed. WARNING • Read all safety warning and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. -
Page 11: Personal Safety
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. NOTE: The term “residual current device (RCD)”... -
Page 12: 4: Safety Practices Addendum
4: SAFETY PRACTICES ADDENDUM 4A: General Safety Practices Panduit Corp. recommends the tool be used with all installed safety features. Customer assumes all liability for injury that could result from improper use of this tool and responsibility for all necessary training to ensure safe operation of this tool. -
Page 13: 5: Fcc Emission Classifications
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 5: FCC EMISSION CLASSIFICATIONS USA FCC Emissions for Class A This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesirable operation. -
Page 14: 6: Technical Specifications
Recommended filter/regulator unit (supplied by user) Recommended source: 3/8" NPT ports: Panduit Part Number PL283N1 (See Page 8) Recommended main air supply hose from Recommended source: filter/regulator to dispenser (supplied by user): Panduit Part Number PDH10-37 (See Page 8) 1/4"... -
Page 15: Noise Emission
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 6C: Noise Emission The noise emission, measured in accordance with EN620745-1: 2009 Surface sound pressure level [dB(A) re. 20µPa] 73.3 K1 (correction for background noise) K2 (correction for test environment) -
Page 16: Pneumatic System Connection
7B: Pneumatic System Connection For Panduit recommended air hose and filter/regulator parts, see Section 2D: Additional Components on Page 7. 1. Connect the female quick disconnect end of the air hose and filter/regulator assembly to the male air inlet on the back of the dispenser (See Fig. -
Page 17: Hose And Installation Tool Assembly
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 3. Is the filter element rating correct? (40 micron maximum) 4. Is the filter/regulator equivalent to recommended? (See Page 12.) 5. Are the quick-connect fittings equivalent to recommend? (See Page 12.) 6. -
Page 18: System Power Up And Setup
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 7D: System Power Up and Setup 1. Plug the supplied electric cord into the receptacle on the back of the dispenser (See Fig. 11 below). Plug the other end into a grounded electrical outlet that matches the dispenser power requirements (Refer to the Electrical Specifications section on Page 12). -
Page 19: Loading Xmr Cable Ties
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 2. Press the "Tie Type" icon and the system will advance to the convey pressure screen to help the user set the correct internal regulator pressure per the tie type (1M or 1.5M). - Page 20 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM Fig. 14 Cut off excess cable tie carrier strip as shown. It is important to cut along the edge of the leading side of a locator pad. Dotted lines represent potential cut locations.
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Page 21: Reloading Procedure
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM Fig. 16 At this point, the first cable tie is positioned in the rotary receiver slot. The dispenser will display “LOAD 14” in the header of the main screen. While maintaining a slight inward pressure on the cable ties, press the "Load"... -
Page 22: 8: Operation
3. Is the PDM4.0 Dispenser loaded properly? (Refer to the Loading Procedure section on Page 17.) 4. Is the PHM Feeder Hose securely connected to the PAT1M4.0 or PAT1.5M4.0 Tool, and PDM4.0 Dispenser? (Refer to the Hose and Tool Assembly section on Page 15.) 5. -
Page 23: Cable Tie Installation Techniques
• Dress the wires to result in a compact bundle; .82" (21 mm) in diameter or less for the PAT1M4.0 Tool, and 1.31" (33 mm) in diameter or less for the PAT1.5M4.0 Tool. This will prevent loose cable ties or cable ties that do not stay on the bundle. -
Page 24: Tip Collector
ENGLISH PDM4.0, PHM • Each harness or item to be cable tied should be supported off the harness board at least 2" (51 mm). Panduit Harness Board Accessories provide the ideal harness height for automatic cable tie application. • DO NOT install cable ties too close to a previously installed cable tie or a harness support, or any other object on the bundle. -
Page 25: 9: Operating System Navigation
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 9: OPERATING SYSTEM NAVIGATION 9A: Menu Navigation The PDM4.0 Dispenser is menu driven from the color touchscreen display. System Navigation Problems Status Ready Fault Counters Collector Power Up... - Page 26 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM The Ready menu will display the following icons: Maintenance, Tie Type, & Load. The ready menu is identified by the green tile at the top of the display. This menu also provides the user resettable counter that keeps track of the number of cable ties successfully applied.
- Page 27 Press the "Counters" icon to view the total count to date for the PDM4.0 Dispenser and the PAT1M4.0 or PAT1.5M4.0 Tool. Pressing this icon will bring up the following display for Tool and Dispenser cycle counts, serial numbers and firmware version.
- Page 28 5 errors. If an expanded performance record is required for planned maintenance and system performance, actuation of the dispenser’s Data Interface option is required. Contact your local Panduit Sales Representative for details on actuation. Pressing the "Back" icon after reviewing the errors will return to the previous menu level.
- Page 29 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM MAINTENANCE > SENSORS STATE PULSE LOCATION 1) TRIGGER 2) EXIT 3) TOOL 4) DETENT 5) JAW 6) DISPENSER 7) ALIGN 8) COVER ...
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Page 30: Error Messages
9B: Error Messages The operator is constantly informed of the PAT1M4.0/PAT1.5M4.0 System's status by the PDM4.0 Dispenser's display. If the system fails due to operator error or dispenser malfunction, the operator is alerted that an error has occurred by two (2) types of signals: an alarm signal (audible) and the dispenser display (visual). - Page 31 The "Maintenance" menu provides users with the ability to setup the system, review data and update counters. The following error messages may be displayed at some time during operation of the PAT1M4.0/PAT1.5M4.0 Systems. By following the instructions on the display, the system will provide "Help" information to remedy the problem so that operation can resume.
- Page 32 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR > HELP GUIDE TIES IN, PRESS LOAD AIR BURST LOAD MAINTENANCE PREVIOUS BACK Help Screen Step 2 POSSIBLE CAUSE: This usually occurs if the dispenser has run out of cable ties, or if a cable tie is prevented from leaving the dispenser.
- Page 33 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off". Close the cover. The rotary receiver will not advance unless the cover is closed. Press the "Load" icon to load next cable tie into position in the dispenser.
- Page 34 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR 4 - Check for high air pressure ERROR 4 > HIGH PRESSURE DECREASE AIR PRESSURE AIR BURST LOAD SILENCE HELP BACK MAINTENANCE Error Screen POSSIBLE CAUSE: This message will be displayed if the incoming air pressure is too high.
- Page 35 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM MAINTENANCE > SETTINGS COLLECTOR AIR BURST BYPASS CUTTER CONVEY ALARM LANGUAGE UNLOAD BACK POSSIBLE CAUSE: This occurs if the dispenser rotary receiver is prevented from advancing (rotating) to the next position.
- Page 36 Verify that the maximum bundle diameter does not exceed .82" (21 mm) for the PAT1M4.0 Tool, and 1.31" (33 mm) for the PAT1.5M4.0 Tool. Also, verify that the air pressure is between 65 and 85 PSIG (4,5 and 5,8 bar), with a maximum 10 PSI (0,7 bar) drop.
- Page 37 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR > HELP CHECK HOSE FOR BENDS PREVIOUS NEXT BACK MAINTENANCE Help Screen Step 1 ERROR > HELP STRAIGHTEN, PRESS AIR BURST AIR BURST LOAD PREVIOUS NEXT...
- Page 38 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR 8 - Blocked hose - failed back pressure test ERROR 8 > BLOCKED HOSE FAILED BACK PRESS. TEST AIR BURST LOAD MAINTENANCE SILENCE HELP BACK Error Screen ERROR >...
- Page 39 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM PREVENTION: If the “Tie in hose” error appears, ALWAYS make sure the cable tie is found (when pressing air burst) before resuming operation. Stay within recommended line pressures and remove any sharp bends in the feeder hose.
- Page 40 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR > HELP PRESS AIR BURST, REMOVE TIE AIR BURST LOAD PREVIOUS BACK MAINTENANCE Help Screen Step 3 CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off". Disconnect feeder hose from dispenser.
- Page 41 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR 10 - Blocked or dirty tool sensor ERROR 10 > TOOL SENSOR SENSOR DIRTY OR BLOCKED AIR BURST LOAD MAINTENANCE SILENCE HELP BACK Error Screen ERROR > HELP...
- Page 42 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR > HELP PRESS AIR BURST, REMOVE TIE AIR BURST LOAD PREVIOUS BACK MAINTENANCE Help Screen Step 3 POSSIBLE CAUSE: This will occur if the tool (optical) sensor in the tool becomes obstructed due to a cable tie or excess debris (dirt, grime, etc.) on the lens.
- Page 43 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR > HELP DETACH HOSE, REMOVE OBSTRUCTION PREVIOUS NEXT BACK MAINTENANCE Help Screen Step 1 ERROR > HELP RE-ATTACH HOSE TO DISPENSER AIR BURST LOAD PREVIOUS NEXT...
- Page 44 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM area, the "Tie in tool" message will appear and the buzzer will sound. Press the “Silence” icon to turn the alarm signal "off". Remove the cable tie from the jaw area and then press the "Back" icon. Press the "Load" icon to load one cable tie into the dispenser and continue operation.
- Page 45 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM Help Screen Step 2 ERROR > HELP PRESS AIR BURST, REMOVE TIE AIR BURST LOAD MAINTENANCE PREVIOUS BACK Help Screen Step 3 POSSIBLE CAUSE: This message appears when the cable tie advances to the tool sensor area of the tool and remains there.
- Page 46 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR > HELP REMOVE AND EMPTY TIP COLLECTOR MAINTENANCE PREVIOUS NEXT BACK Help Screen Step 1 ERROR > HELP RE-ATTACH TIP COLLECTOR AIR BURST LOAD MAINTENANCE PREVIOUS...
- Page 47 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM MAINTENANCE > SET> CONVEY CONVEY 3.24 TIE PRESSURE RANGE 47 - 52 3.2 - 3.6 1.5M 37 - 42 2.6 - 2.9 BACK POSSIBLE CAUSE: This error message appears if the PDM4.0 Dispenser internal regulator was adjusted incorrectly, or the dispenser piston is not fully shifting.
- Page 48 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM POSSIBLE CAUSE: This error message appears if the PDM4.0 Dispenser internal regulator was adjusted incorrectly. CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off". See Section on Convey Pressure under Maintenance menu.
- Page 49 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM ERROR > HELP RE-ADJUST TENSION SETTING AIR BURST LOAD PREVIOUS BACK MAINTENANCE Help Screen Step 3 POSSIBLE CAUSE: Excessively dry or excessive high humidity and high tension conditions causing cable tie and tool to be locked onto the bundle.
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Page 50: Functional Messages
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off". Remove and empty the tip collector. Replace the tip collector. Press “Back” to reset the internal tip collector counter. Continue to use the “Back”... - Page 51 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM POSSIBLE CAUSE: This message will appear if the trigger is held down or stuck when the dispenser is turned "on". This message will also appear if the switch has malfunctioned.
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Page 52: Status Messages
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM PREVENTION: The dispenser must be cleaned periodically by your maintenance department. Problem 5 – Tie sensor error PROBLEM 5 > NO TIE SENSOR SEEN SENSOR ERROR. SEE MAINTENANCE... -
Page 53: 10: Maintenance
ENGLISH PDM4.0, PHM 10: MAINTENANCE 10A: Daily Preventive Maintenance The following maintenance of the PAT1M4.0/PAT1.5M4.0 Systems must be performed daily (as needed) to ensure optimum performance and trouble-free operation of the system. INTERVAL MAINTENANCE PROCEDURE Empty tool tip collector before full. - Page 54 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM INTERVAL MAINTENANCE PROCEDURE (See Figure 8 below) LUBRICANT Clean tool housings and gears of debris (not shown). (Maintenance department must perform this procedure.) 1. Lubricate detent cam follower.
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Page 55: Cleaning The Dispenser Tie And Exit Sensor Lens
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 10C: Cleaning the Dispenser Tie and Exit Sensor Lens Disconnect the PHM Feeder Hose from the PDM Dispenser. Dampen one end of a cotton swab with isopropyl alcohol and insert the dampened end of the cotton swab into the dispenser transfer tube about 1.5"... -
Page 56: 11: Maintenance Log
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 11: MAINTENANCE LOG DATE UNIT TOTAL COUNT MAINTENANCE PROCEDURE PA27647A01_05 Page: 54 of 64 12-2018... -
Page 57: 12: Troubleshooting
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 12: TROUBLESHOOTING 12A: Error Message Troubleshooting MESSAGE POSSIBLE CAUSE CORRECTIVE ACTION ERROR 01 A. Reel empty; dispenser has run A. 1. Press “Silence” icon to silence the alarm. - Page 58 PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM MESSAGE POSSIBLE CAUSE CORRECTIVE ACTION ERROR 06 Cable tie reaches the tool but is 1. Press “Silence” icon to silence the alarm. prevented from completing the 2. Remove cable tie and any obstruction from the jaw area.
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Page 59: Functional Message Troubleshooting
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM MESSAGE POSSIBLE CAUSE CORRECTIVE ACTION Cable tie has stopped in the tool 1. Press “Silence” icon to silence the alarm. ERROR 12 sensor area of tool. 2. Follow corrective action for "Blocked or dirty tool sensor"... -
Page 60: Cable Tie Installation Troubleshooting
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 12C: Cable Tie Installation Troubleshooting SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Cable tie too A. Tool tension setting is too low. A. Increase tool tension setting. loose on B. -
Page 61: 13: Cable Tie Condition Factors
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 13: CABLE TIE CONDITION FACTORS 13A: Cable Tie Condition Factors INCORRECT CABLE TIE CORRECT CABLE TIE CABLE TIE DETACHES CUT-OFF CUT-OFF FROM BUNDLE (Long cut-off / tail) •... -
Page 62: Module Status
The Module Status indicates the general state of the PAT SYSTEM. A table of Module Status states is below. Minor Faults may be corrected by a Reset. Major faults may be corrected by using the Restore Factory Defaults. If normal operation does not follow after a “Restore”, see Page 64; please contact Panduit for technical support or service. -
Page 63: Network Status
When first accessing the Network and Setting pages on the PAT SYSTEM; or after approximately 30 minutes of inactivity, entry of a Username and Password is required. The default Username is “Panduit PAT” and the default Password is ”password”. 15B: NETWORK STATUS... -
Page 64: Device Name
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 15C: DEVICE NAME The Device Name parameter is used as the text in the Web Interface window. In addition to providing a convenient way to identify one device (e.g. “Plant 1 Line G”), having different Device Names allows multiple PAT SYSTEM windows to be displayed, each with a unique name in the Title Bar, allowing one screen to view multiple devices on a network. -
Page 65: Reset
16D: FIRMWARE VERSION The firmware version is displayed. To check for firmware updates, please visit www.panduit.com and click on the NOTE: The tool MUST be connected to the below steps to link to the latest Firmware Update page: dispenser before attempting to update the firmware. -
Page 66: Mac Id
PAT1M4.0, PAT1M4.0-BT OPERATION MANUAL © Panduit Corp. 2018 PAT1.5M4.0, PAT1.5M4.0-BT, ENGLISH PDM4.0, PHM 16F: MAC ID The MAC ID (Ethernet adapter device identifier) is displayed. The MAC ID is also printed on a label affixed to the side of the PAT SYSTEM.