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Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic with actuator controls AUMATIC AC 01.2 Intrusive Control Parallel Profibus DP Modbus Foundation Fieldbus Operation instructions Assembly, operation, commissioning...
This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Manual (Operation and setting) AUMATIC AC 01.2 Parallel Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
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Indications..........................7.1. Indications during commissioning 7.2. Indications in the display 7.2.1 Feedback indications from actuator and valve 7.2.2 Status indications according to AUMA classification 7.2.3 Status indications according to NAMUR recommendation 7.3. Mechanical position indicator/running indication 7.4. Indication lights Signals.............................
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Features and functions of actuator controls 12.3. Service conditions 12.4. Accessories 12.5. Further information Spare parts..........................13.1. Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 13.2. Actuator controls AUMATIC AC 01.2 Certificates..........................14.1. Declaration of Incorporation and EC Declaration of Conformity Index............................
Any device modification requires prior consent of the manufacturer. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Safety instructions AC 01.2 Intrusive Escalators Continuous duty Buried service Permanent submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Safety instructions Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Identification AC 01.2 Intrusive Identification Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates Actuator name plate Controls name plate Motor name plate Additional plate, e.g.
Type and size These instructions apply to the following devices types and sizes: Multi-turn actuators for open-close duty: SA 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 Multi-turn actuators for modulating duty: SAR 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 An order-relevant commission number (order number) is assigned to each device.
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(push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via the AUMA ToolSuite software (option), using a computer (laptop or PC). The connection between computer and AUMATIC is wireless via Bluetooth interface (not included in these instruc- tions).
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Transport, storage and packaging Transport, storage and packaging Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. Do NOT stand below hovering load.
SAR 16.2 Control unit: electromechanic Assembly AC 01.2 Intrusive Assembly Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are supplied sepa- rately.
Application Capable of withstanding thrust Information To adapt the actuators to output drive types A available on site with flanges F10 and F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Assembly AC 01.2 Intrusive 4.3.2.1 Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore. Figure 7: Design of output drive type A...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Assembly 4.3.2.2 Multi-turn actuator (with output drive type A): mount to valve Figure 8: Assembly with output drive type A Valve stem Output drive type A Screws to actuator...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Assembly AC 01.2 Intrusive Accessories for assembly 4.4.1 Stem protection tube for rising valve stem — Option — Figure 9: Assembly of the stem protection tube Cap for stem protection tube...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Assembly Figure 11: Mounting positions C and D 4.5.1 Mounting positions: modify Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Electrostatic discharge ESD! Risk of damage to electronic components.
The pertaining wiring diagram/terminal plan (in German and English language) is plan attached to the device in a weather-proof bag, together with these operation instructions. It can also be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com). Permissible networks...
SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Electrical connection AC 01.2 Intrusive 5.2.1 Terminal compartment: open Figure 13: Connection AUMA plug/socket connector, version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier Cable entry Blanking plug...
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Electrical connection AC 01.2 Intrusive 5.2.3 Terminal compartment: close Figure 16: Example: Version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier Cable entry Blanking plug Cable gland (not included in delivery) Short-circuit due to pinching of cables! Risk of electric shock and functional failures.
Versions with potentiometer in the actuator are not suitable. We recommend: AUMA cable set LSW1. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. When using connecting cables, e.g. of the heater or switch, requiring direct wiring...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Electrical connection AC 01.2 Intrusive The open terminal compartment can be closed using a protective cover (not illustrated). 5.3.4 Double sealed intermediate frame When removing the electrical connection or due to leaky cable glands, ingress of dust and water into the housing may occur.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Operation Operation Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e. type of seating, torque and limit switching have to be completed.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Operation AC 01.2 Intrusive Figure 23: Local controls Push button for operation command in direction OPEN Push button STOP Push button for operation command in direction CLOSE Push button RESET Selector switch Hot surfaces, e.g.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Operation Menu navigation via push buttons (for settings and indications) Menu navigation for display and setting is made via the push buttons [1 4] of the local controls.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Operation AC 01.2 Intrusive Figure 28: Groups Startup menu Status menu Main menu Status menu and main menu are marked with an ID. Figure 29: Marking with ID ID starts with...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Operation Figure 32: User level display (example) A password must be entered to allow parameter modification. The display indicates: Password Password 0*** A specific password is assigned to each user level and permits different actions.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Operation AC 01.2 Intrusive Select parameter Change passwords either: Change passwords click via the menu to parameter, or via direct display: press and enter ID M0229 Display indicates: ▶ Change passwords The user level is indicated in the top row (1 6), e.g.:...
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Operation Enter password (→ enter password). Display indicates: ▶ Language and Save (bottom row) Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significati- ons: black triangle: ▶...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Indications AC 01.2 Intrusive Indications Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Indications Figure 40: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page If further details or information are available with reference to the display, the following Navigation support indications Details or More appear in the navigation support (bottom display row).
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Indications AC 01.2 Intrusive Torque (S0002) The indication is only available if the actuator is equipped with an MWG (magnetic limit and torque transmitter). S0002 on the display indicates the torque applied at the actuator output.
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Indications If the positioner is enabled and activated, the bargraph indication for E1 (position Setpoint control setpoint) is displayed. The direction of the operation command is displayed by an arrow above the bargraph indication.
(P1, P2, ...) selected position (1, 2, ...) ) no position selected Actual position value 7.2.2 Status indications according to AUMA classification These indications are available, if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Indications Figure 52: Fault For further information, please also refer to <Corrective action>. 7.2.3 Status indications according to NAMUR recommendation These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Indications AC 01.2 Intrusive Figure 55: Maintenance required For further information, please also refer to <Corrective action>. Failure (S0011) The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Indications Indication lights Figure 58: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: for operation in direction CLOSE)
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Signals AC 01.2 Intrusive Signals Status signals via output contacts (digital outputs) Output contacts are used to send status signals (e.g. reaching the end positions, Characteristics selector switch position, faults...) as binary signals to the control room.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated. The controls' power supply is maintained.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Press Edit. Display indicates: ▶ Specialist (4) Log on user Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever). Information: To avoid damage to paint finish, use spanner in combination with soft object, e.g.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Figure 64: Setting elements for limit switching Black section: Setting spindle: End position CLOSED Pointer: End position CLOSED Mark: End position CLOSED is set...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Intermediate positions: set — Option — Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90°...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Without the indicator disc: Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4] and observe direction of rotation at hollow shaft [3] or the stem [5].
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Operate actuator electrically (via the push buttons OPEN and CLOSE of the local controls) once to end position OPEN and once to end position CLOSED.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Figure 71: View of control unit Potentiometer (travel sensor) Potentiometer min. (0/4 mA) Potentiometer max. (20 mA) Measuring point (+) 0/4 20 mA Measuring point ( ) 0/4 20 mA Connect voltage to electronic position transmitter.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Corrective action Corrective action 10.1 Faults during commissioning Table 10: Faults during commissioning Fault description Possible causes Remedy Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing.
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Corrective action AC 01.2 Intrusive Table 11: Faults and warnings via status indications in the display Indication on display Description/cause For indicated value > 0: Warnings S0005 Collective signal 02: Details.
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Corrective action Indication on display Description/cause Remedy Op. time warning The set time (parameter Perm.op. time, manu- The warning indications are automatically al M0570) has been exceeded. The preset...
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Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. service software AUMA ToolSuite. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Corrective action 10.3 Fuses 10.3.1 Fuses within the actuator controls Fuses used Primary fuses on power supply unit F1/F2 G fuse F1/F2 AUMA art. no. Size 6.3 x 32 mm Reversing contactors 1 A T;...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Corrective action AC 01.2 Intrusive Loosen screws [1] and remove plug/socket connector [2]. Pull fuse holder [3] out of pin carrier, open fuse cover and replace old fuses by new ones.
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Corrective action Status indication S0007 displays an error. The error Thermoswitch is displayed when selecting Details. The motor has to cool down before the operation can be resumed. Depending on the parameter setting, the fault signal is either automatically reset or the fault signal has to be reset using the push button Reset in selector switch position LOCAL.
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Servicing and maintenance Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty. Generally after 6 to 8 years if operated frequently (open-close duty).
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-relevant data sheet. This data sheet can be downloaded from the Internet at http://www.auma.com in German and English (indication of commission number required).
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Technical data Valve attachment Standard: B1 according to EN ISO 5210 Options: A, B2, B3, B4 according to EN ISO 5210 A, B, D, E according to DIN 3210...
Reversing contactors (mechanically and electrically interlocked) for motor power up to power class A2 Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3 Control Standard: Via digital inputs OPEN, STOP, CLOSE, EMERGENCY (via opto-isolator, OPEN, STOP,...
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Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports Communication interface the SPP Bluetooth profile (Serial Port Profile). Programming software: AUMA ToolSuite, commissioning and diagnostic tool for windows based PCs, PDAs and smart phones Application functions Standard:...
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Refer to name plate The reversing contactors are designed for a lifetime of 2 million starts. For the assignment of AUMA power classes, please refer to electrical data on actuator. All input signals must be supplied with the same potential.
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Not valid in combination with gearboxes. Lifetime AUMA part-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further details, please contact AUMA Weight Refer to separate technical data 12.4...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Spare parts AC 01.2 Intrusive Spare parts 13.1 Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2...
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Spare parts AC 01.2 Intrusive 13.2 Actuator controls AUMATIC AC 01.2...
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Certificates AC 01.2 Intrusive Certificates 14.1 Declaration of Incorporation and EC Declaration of Conformity...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic AC 01.2 Intrusive Index Index Handwheel 8 , 32 Identification Indication lights Accessories (electrical Indications connection) Indications on display Accessories for assembly Indicator disc 38 , 49 Actual value - indication on...
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electromechanic Index AC 01.2 Intrusive Packaging Technical data Parking frame Technical data for switches Password Terminal plan Password change Test run Password entry Torque - indication on display Position indicator Torque range...
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AUMA Riester GmbH & Co. KG P.O.Box 1362 D 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y004.751/003/en/4.12 For detailed information on AUMA products refer to the Internet: www.auma.com...
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