Page 1
Multi-turn actuators SA 07.2 SA 16.2 SAR 07.2 SAR 16.2 with actuator controls AM 01.1/AM 02.1 Operation instructions Assembly, operation, commissioning...
This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
Page 3
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Table of contents 5.3. Accessories for electrical connection 5.3.1. Actuator controls on wall bracket 5.3.2. Parking frame 5.3.3. DS intermediate frame for double sealing 5.3.4. External earth connection Operation..........................
Page 4
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Table of contents AM 01.1/AM 02.1 11.2. Type of seating: set 11.3. Push-to-run operation or self-retaining: set 11.4. Running indication (blinker transmitter): activate/deactivate 11.5. Torque fault in collective fault signal: activate/deactivate 11.6.
Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Safety instructions AM 01.1/AM 02.1 Escalators Continuous duty Buried service Continuous submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Safety instructions Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Identification AM 01.1/AM 02.1 Identification 2.1. Name plate Figure 1: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Additional plate, e.g. KKS plate (Power Plant Classification System)
Page 9
Figure 3: Actuator controls name plate (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan Wiring diagram for controls Mains voltage AUMA power class switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 4: Motor name plate (example) (= manufacturer logo);...
The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
SAR 16.2 AM 01.1/AM 02.1 Identification When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.
Weight of AM 01.1/AM 02.1 actuator controls Electrical connection Weight approx. [kg] AUMA plug/socket connector with screw-type connection Table 4: Weights for multi-turn actuators SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 with 3-phase AC motors Type designation Motor type...
Page 13
SAR 16.2 AD... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 5: Weights for multi-turn actuators SA 07.2...
FN... 100-... SAR 16.2 Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with DC motor, electrical connection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 7: Weights for output drive type A 07.2...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Transport, storage and packaging At an interval of approx. 6 months: Check for corrosion. If first signs of corrosion show, apply new corrosion protec- tion. 3.3. Packaging Our products are protected by special packaging for transport when leaving the factory.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Assembly AM 01.1/AM 02.1 Assembly 4.1. Mounting position The product described in this document can be operated in any mounting position. Restriction: When using oil instead of grease within the actuator gear housing, the hollow shaft mounting position must be perpendicular, with the flange pointing downward.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Assembly Output mounting flange [1] with axial bearing stem nut [2] form one unit. Torque is Design transmitted to valve stem [3] via stem nut [2]. Figure 9: Design of output drive type A...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Assembly AM 01.1/AM 02.1 Remove axial bearing washers [2.1] and axial needle roller and cage assemblies [2.2] from stem nut [1]. Drill and bore stem nut [1] and cut thread. Information: When fixing in the chuck, make sure stem nut runs true! Clean the machined stem nut [1].
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Assembly 10. Fasten screws [3] crosswise with a torque according to table. Table 9: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-80/A4 80 11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange and output drive A are firmly placed together.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Assembly AM 01.1/AM 02.1 Figure 12: Output drive type B Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples) [3] B/B1/B2 and [3]* B3/B4/E, respectively with bore and keyway Gearbox/valve shaft with parallel key Spigot at valve flanges should be loose fit.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Assembly Fasten multi-turn actuator with screws according to table. Information: We recommend applying liquid thread sealing material to the screws to avoid contact corrosion. Fasten screws crosswise to a torque according to table.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Assembly AM 01.1/AM 02.1 Screw stem protection tube [2] into thread and tighten it firmly. Information: For stem protection tubes made of two or more segments, all parts have to be thoroughly screwed together.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Assembly 4.6.1. Mounting positions: modify Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws and remove local controls. Loosen 3 screws of the board, turn board to the new position and fasten the screws.
It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Actuator controls (actuators) are suitable for use in TN and TT networks with directly Permissible networks earthed star point for mains voltage up to maximum V AC.
Page 25
Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Consider the motor starting current (I ) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.
10 mm (solid) (flexible or solid) For some special motors, the connection of the power terminals (U1, V1, W1, U2, Information V2, W2) is not performed via the AUMA plug/socket connector but via a terminal board directly at the motor.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Electrical connection 5.2.1. Terminal compartment : open Figure 19: Open terminal compartment Cover (figure shows S version) Screws for cover O-ring Screws for socket carrier Socket carrier Cable entry...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Electrical connection 5.2.3. Terminal compartment : close Figure 22: Close terminal compartment Cover (figure shows S version) Screws for cover O-ring Screws for socket carrier Socket carrier Cable gland (not included in delivery)
Information on installation with wall bracket The permissible cable length between actuator controls on wall bracket and the actuator amounts to 100 m maximum. We recommend using an AUMA cable set "LSW". If the actuator is equipped with a position transmitter (EWG, RWG, potentiomet- er): Use suitable flexible and screened connecting cables.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Electrical connection 5.3.2. Parking frame Figure 24: Parking frame, example with S plug/socket connector and cover Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Operation AM 01.1/AM 02.1 6.2. Motor operation Perform all commissioning settings and the test run prior to motor operation. 6.2.1. Local operation The local operation of the actuator is performed using the push buttons of the local controls.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Operation 6.2.2. Actuator operation from remote Set selector switch to position Remote control (REMOTE). Now, it is possible to operate the actuator via remote control, via operation commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0 20 mA).
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Indications AM 01.1/AM 02.1 Indications 7.1. Indication lights Figure 30: Local controls with indication lights illuminated (default: green): End position OPEN reached illuminated (default: red): Collective fault signal illuminated (default: yellow): End position CLOSED reached...
Page 37
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Indications Independent of power supply Characteristics Used as running indication: Indicator disc rotates during actuator operation and continuously indicates the valve position (For “clockwise closing version”, the symbols rotate in counterclockwise...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Signals (output signals) AM 01.1/AM 02.1 Signals (output signals) 8.1. Status signals via output contacts (digital outputs) The output contacts can be used to indicate operation modes of the actuator or the actuator controls as binary signals.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated. The controls' power supply is maintained.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever). Information: To avoid damage to paint finish, use spanner in combination with soft object, e.g.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (basic settings) Figure 33: Setting elements for limit switching Black section: Setting spindle: End position CLOSED Pointer: End position CLOSED Mark: End position CLOSED is set White section:...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 9.5. Intermediate positions: set Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction. Figure 34: Setting elements for limit switching...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (basic settings) Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90°...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 Move actuator manually to intermediate position or to sufficient distance from end position. Unscrew threaded plug [1] and seal [2] or protective cap for stem protection tube [4].
"collective fault signal" indication light on the local con- trols. Turn selector switch to position Reset. The fault signal is reset if the device is working properly. If no fault signal is initiated: Request AUMA Service for inspection of actuator controls 9.7. Switch compartment: close If options (e.g.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning (optional equipment settings) AM 01.1/AM 02.1 Commissioning (optional equipment settings) 10.1. EWG 01.1 electronic position transmitter EWG 01.1 electronic position transmitter signals the remote position or the valve position. On the basis of the actual valve position sensed by hall sensor, a current...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (optional equipment settings) 10.1.1. Measuring range: set For measuring range setting, voltage must be applied at the position transmitter. For output current verification, connect a test device for 0 20 mA to measurement points (+/ ) (for 2-wire systems, connecting a test device is imperatively required).
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning (optional equipment settings) AM 01.1/AM 02.1 Information If the current value fluctuates (e.g. between 4.0 4.2mA), the <LED end position signalling> must be switched off for current adjustment. Operate valve in desired end position (OPEN/CLOSED).
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (optional equipment settings) Turn potentiometer [1] clockwise to the stop. End position CLOSED corresponds to 0 % End position OPEN corresponds to 100 % Turn potentiometer [1] slightly in opposite direction.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning (optional equipment settings) AM 01.1/AM 02.1 Connect ammeter for 0 20 mA to measuring points [4 and 5]. Turn potentiometer [1] clockwise to the stop. Turn potentiometer [1] slightly in opposite direction.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings Commissioning controls settings The controls are set in the factory according to the order. The settings only have to be changed if the device is used for applications other than those specified in the order.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning controls settings AM 01.1/AM 02.1 The limit seating is used to signal that the limit switching will trip shortly before reaching the set tripping torque. If this is not the case, either the indication light on the local controls or the alarm contact K9 (collective fault signal) will signal a fault.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings 11.4. Running indication (blinker transmitter): activate/deactivate — (Option) — If the actuator is equipped with a blinker transmitter (wiring diagram designation: S5), indication lights (OPEN/CLOSE) on the local controls can be used as running indication.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings Table 21: Input range setting for actual value E2 Actual value E2 [S1 7] DIP 1 20 mA for internal feedback of RWG electronic position transmitter for internal feedback of precision potentiometer 5 kΩ...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning controls settings AM 01.1/AM 02.1 Table 23: Further possible settings Behaviour on loss of signal of Signal type [S2 7] Setpoint E1 Actual value E2 DIP 1 2 3 4 Fail as is...
Page 57
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings Connect lower setpoint to customer connection XK (terminals 2/3). The lower setpoint (0 V, 0 mA or 4 mA) is indicated on the label [5]. If the red LED [V10] E1/E2 <4 mA is illuminated: 4.1 Verify polarity of setpoint E1.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning controls settings AM 01.1/AM 02.1 16. Adjust positioner using potentiometer max [P4]. 16.1 If both LEDs are OFF or the yellow LED [V27] is illuminated: Turn poten- tiometer max [P4] slightly counterclockwise until the green LED [V28] is illuminated.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings Set dead time using potentiometer t-off [P10]: Dead time setting Reduce dead time: Turn potentiometer t-off [P10] counterclockwise. Increase dead time: Turn potentiometer t-off [P10] clockwise.
Page 60
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Commissioning controls settings AM 01.1/AM 02.1 Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Place cover [1] on switch compartment. Fasten screws [2] evenly crosswise.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Corrective action Corrective action 12.1. Faults during operation/commissioning Table 24: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Exchange reduction gearing. be set. In spite of correct setting of mechan-...
Page 62
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Corrective action AM 01.1/AM 02.1 Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. F1/F2 Figure 52: Access to the primary fuses F1/F2 Local controls Signal and control board...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Corrective action Table 26: Secondary fuse F3 (internal 24 V DC supply) G fuse according to IEC 60127-2/III AUMA Art.no.: Size 5 x 20 mm Voltage output (power supply unit) = 24 V 500 mA T;...
Page 64
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Corrective action AM 01.1/AM 02.1 Figure 54: Selector switch on local controls...
Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the relevant contact addresses, please refer to <Addresses>...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Servicing and maintenance AM 01.1/AM 02.1 13.2. Maintenance Lubrication In the factory, the gear housing is filled with grease. Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty.
Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 14.1. Technical data Multi-turn actuators Features and functions...
Page 68
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Indications apply to actuators with AUMA 3-phase AC motor and AUMA plug/socket connector. They are not valid in combination with gearboxes.
Page 69
AUMA silver-grey (similar to RAL 7037) Option: Other colours are possible on request. Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further details, please contact AUMA Noise level < 72 dB (A) Further information...
Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend using thyristor units. For the assignment of AUMA power classes, refer to the Electric data pertaining to the actuator. Control inputs...
Page 71
Additional thermal overload relay in the controls in combination with thermoswitches within the actuator PTC tripping device in combination with PTC thermistors within actuator motor Electrical connection Standard: AUMA plug/socket connector with screw-type connection Options: Terminals or crimp connection Gold-plated control plug (sockets and plugs) Threads for cable entries...
Page 72
EN 60529 Option: DS Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Spare parts Spare parts 15.1. Multi-turn actuators SA(V) 07.2 SA(V) 16.2/SAR(V) 07.2 SAR(V) 16.2...
Page 74
AM 01.1/AM 02.1 Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Spare parts 15.2. Actuator controls AM 01.1/AM 02.1...
Page 76
AM 01.1/AM 02.1 Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 16.1. Declaration of Incorporation and EU Declaration of Conformity...
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Index AM 01.1/AM 02.1 Index Earth connection Electrical connection 24, 67 Electronic position transmitter 46, 49 Accessories (electrical con- nection) EMERGENCY command Accessories for assembly Enclosure protection 8, 9, 9, 68, 72...
Page 79
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Index Mains frequency 9, 9, 67 Range of application Mains voltage 9, 9, 24, 67 Rated current Maintenance 5, 65, 66 Rated power Manual operation 33, 67 Recycling Mechanical position indicator...
Page 80
SA 07.2 SA 16.2 /SAR 07.2 SAR 16.2 Index AM 01.1/AM 02.1 Technical data Technical data for switches Temperature protection Terminal plan 24, 68 Terminal plan for actuator Test run Torque fault LED Torque fault signal: activ- ate/deactivate Torque range...
Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda. FI 02230 Espoo PT 2730-033 Barcarena Tel +358 9 5840 22 Tel +351 211 307 100 AUMA Riester GmbH & Co. KG auma@auma.fi geral@aumalusa.pt www.auma.fi Location Muellheim SAUTECH DE 79373 Muellheim AUMA France S.A.R.L.
Page 82
AUMA worldwide America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES CN 215499 Taicang CORPORATION AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058 Tel +54 11 4737 9026 www.auma-china.com...
Page 84
AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y004.903/003/en/1.18 For detailed information on AUMA products, refer to the Internet: www.auma.com...