AUMA SA 07.2 Operation Manual
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AUMA SA 07.2 Operation Manual

Multi-turn actuators
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Multi-turn actuators
SA 07.2
SA 16.2
SAR 07.2
SAR 16.2
Control unit: electronic (MWG)
with actuator controls
AC 01.2 Non-Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
EtherNet/IP
Foundation Fieldbus
HART
DeviceNet
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA SA 07.2

  • Page 1 Multi-turn actuators SA 07.2 SA 16.2 SAR 07.2 SAR 16.2 Control unit: electronic (MWG) with actuator controls AC 01.2 Non-Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP EtherNet/IP Foundation Fieldbus HART DeviceNet Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (Operation and setting) of actuator controls AC 01.2 DeviceNet Manual (Fieldbus device integration) of actuator controls AC 01.2 DeviceNet Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions.........................
  • Page 3 8.1. Indications during commissioning 8.2. Indications in the display 8.2.1. Feedback signals from actuator and valve 8.2.2. Status indications according to AUMA classification 8.2.3. Status indications according to NAMUR recommendation 8.3. Indication lights of local controls 8.4. Optional indications 8.4.1.
  • Page 4 Disposal and recycling Technical data......................... 14.1. Technical data Multi-turn actuators 14.2. Technical data Actuator controls 14.3. Tightening torques for screws Spare parts..........................15.1. Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 15.2. AC 01.2 actuator controls with SJ electrical connection Index............................

  • Page 5: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.

  • Page 6: Warnings And Notes

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Safety instructions AC 01.2 Non-Intrusive DeviceNet Service lifts according to EN 81-1/A1 Escalators Continuous duty Buried service Continuous underwater use (observe enclosure protection) Potentially explosive areas Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.

  • Page 7: Short Description

    App and software Using the AUMA CDT software for Windows-based computers (notebooks or tablets) and the AUMA Assistant App, actuator data can be uploaded and read, settings can be modified and stored. The connection between computer and AUMA actuator is established wireless via Bluetooth interface. With the AUMA Cloud, we provide an interactive platform to collect and assess e.g.
  • Page 8 The AUMA Cloud is the driving element of the digital AUMA world, acting as interactive platform for efficient maintenance of AUMA actuators at moderate cost. The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 9: Name Plate

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Name plate Name plate Figure 4: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Additional plate, e.g. KKS plate (Power Plant Classification System)
  • Page 10 Figure 6: Name plate for actuator controls (example) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 7: Motor name plate (example) (= manufacturer logo);...
  • Page 11 The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
  • Page 12 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Name plate AC 01.2 Non-Intrusive DeviceNet Figure 8: Link to AUMA Assistant App: For further Service & Support, Software/Apps/... refer to www.auma.com...

  • Page 13: Transport And Storage

    Perform lift trial at low height to eliminate any potential danger e.g. by tilting. Figure 9: Example: Lifting the actuator Weights Table 5: Weight for AC 01.2 actuator controls with electrical connection type: Weight approx. [kg] AUMA plug/socket connector with screw-type connection...
  • Page 14 SAR 16.2 AD... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 7: Weights for multi-turn actuators SA 07.2...

  • Page 15: Storage

    FN... 100-... SAR 16.2 Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with DC motor, electrical connection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 9:...
  • Page 16 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Transport and storage AC 01.2 Non-Intrusive DeviceNet Risk of damage due to excessively low temperatures! Actuator controls may only be stored permanently down to 30 °C. On request, actuators controls may be transported in specific cases and for short duration at temperatures down to 60 °C.

  • Page 17: Assembly

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Assembly Assembly 5.1. Mounting position When using grease as lubricant, the product described herein can be operated in any mounting position. When using oil instead of grease within the actuator gear housing, perpendicular mounting position is specified whereby the flange is pointing downward.

  • Page 18: Overview Of Output Drive Types

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive DeviceNet 5.3.1. Overview of output drive types Table 11: Overview on output drive types Valve attachment Application Description Assembly for rising, non-rotating valve stem ➭...

  • Page 19: 5.3.2.1. Multi-Turn Actuator With Output Drive Type A: Mount

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Assembly 5.3.2.1. Multi-turn actuator with output drive type A: mount If output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].
  • Page 20 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive DeviceNet Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve. Figure 14: The flanges are flush with each other if properly engaged.

  • Page 21: 5.3.2.2. Stem Nut For Output Drive Type A: Finish Machining

    This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App. Figure 16: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer...

  • Page 22: Output Drive Types B/C/D And E

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive DeviceNet 5.3.3. Output drive types B/C/D and E Figure 17: Mounting principle Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples)

  • Page 23: 5.3.3.1. Multi-Turn Actuator With Output Drive Type B: Mount

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Assembly 5.3.3.1. Multi-turn actuator with output drive type B: mount Figure 18: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together.

  • Page 24: Accessories For Assembly

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive DeviceNet 5.4. Accessories for assembly 5.4.1. Stem protection tube for rising valve stem Figure 19: Assembly of the stem protection tube Protective cap for stem protection tube (fitted)

  • Page 25: Mounting Positions Of Local Controls

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Assembly 5.5. Mounting positions of local controls Figure 21: Mounting positions The mounting position of the local controls is implemented according to the order.

  • Page 26: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks with directly grounded star Permissible networks point for nominal voltages up to maximum 690 V AC.
  • Page 27 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Consider the motor starting current (IA) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.
  • Page 28 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive DeviceNet Refer to Technical data for options of isolated potentials. Potential of customer connections Safety measures and safety equipment must comply with the respectively valid Safety standards national on site specifications.

  • Page 29: Sj Electrical Connection (Auma Plug/Socket Connector)

    10 mm (solid) (flexible or solid) For some special motors, the connection of the power terminals (U1, V1, W1, U2, Information V2, W2) is not performed via the AUMA plug/socket connector but via a terminal board directly at the motor.

  • Page 30: Terminal Compartment (For Mains Connection): Open

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive DeviceNet 6.3.1. Terminal compartment (for mains connection): open Figure 24: Open mains terminal compartment Connection housing Screws for frame O-ring Screws for socket carrier...

  • Page 31: Cable Connection

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Electrical connection 6.3.2. Cable connection Table 20: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts 6 mm (flexible) 1.5 Nm...

  • Page 32: Terminal Compartment (For Mains Connection): Close

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive DeviceNet 6.3.3. Terminal compartment (for mains connection): close Figure 27: Close mains terminal compartment Connection housing Screws for frame O-ring Screws for socket carrier...

  • Page 33: Fieldbus Terminal Compartment: Open

    O-ring Cable entries for fieldbus cables Blanking plug The AUMA plug/socket connector is equipped with a DeviceNet gateway for connecting the fieldbus cables. When removing the cover [1], the gateway is easily accessible. Electric shock due to presence of hazardous voltage! Death or serious injury.

  • Page 34: Fieldbus Terminal Compartment: Close

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive DeviceNet Figure 30: X3 customer connection Table 21: Pin assignment X3 (5 pole screw-type plug/socket connector) Pin no. Function V (0 V DC)

  • Page 35: Accessories For Electrical Connection

    The permissible cable length between actuator controls on wall bracket and the actuator amounts to 100 m maximum. We recommend using an AUMA “LSW” cable set. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables.

  • Page 36: Parking Frame

    6.4.2. Parking frame Figure 33: Parking frame, example with AUMA plug/socket connector and cover Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.

  • Page 37: External Earth Connection

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Electrical connection effectively by inserting the double sealed intermediate frame [2] between the plug/socket connector [1] and the housing of the device. The enclosure protection of the device (IP68) will not be affected, even if the electrical connection [1] is removed.

  • Page 38: Operation

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive DeviceNet Operation 7.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 39: Motor Operation

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Operation Figure 37: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 7.2. Motor operation Valve damage due to incorrect basic setting! Prior to electric actuator operation, perform the basic settings for “type of seating”...

  • Page 40: Actuator Operation From Remote

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive DeviceNet Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves.

  • Page 41: Menu Layout And Navigation

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Operation Figure 39: [1 4] Push buttons or navigation support Selector switch Display Table 24: Important push button functions for menu navigation Push buttons...

  • Page 42: User Level, Password

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive DeviceNet Figure 41: Marking with ID ID starts with = status menu ID starts with = main menu Group selection It is possible to select between status menu S and main menu M: For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 43: Password Entry

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Operation Table 25: User levels and authorisations Designation (user level) Authorisation/password Observer (1) Verify settings No password required Operator (2) Change settings Default factory password: 0000...

  • Page 44: Timeout For Incorrect Password Entry

    A timeout for incorrect password entry is provided with actuator controls.This prevents unauthorised access by systematic trials. The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools (AUMA CDT, AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited for one minute.
  • Page 45 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Operation The bottom row of the display indicates: Save → continue with step 10 Edit → continue with step 6 Press Edit. Display indicates: ▶ Observer (1) Up ▲...

  • Page 46: Indications

    If no entry is made over a longer period of time (approx. 1 minute), the display automatically returns to the first status indication. 8.2. Indications in the display Menus and functions depend on the actuator controls firmware version! Should menus or functions be unavailable, please contact the AUMA Service.

  • Page 47: Feedback Signals From Actuator And Valve

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Indications The status bar (first row in the display) indicates the operation mode [1], the presence Status bar of an error [2] and the ID number [3] of the current display indication.
  • Page 48 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive DeviceNet The bar graph display appears after approx. 3 seconds. Figure 53: Torque allows to select the unit displayed (percent %, Newton metre Nm...

  • Page 49: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 8.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 50: Status Indications According To Namur Recommendation

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive DeviceNet Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006: the number of indications occurred a blinking crossbar after approx.
  • Page 51 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Indications Figure 62: Function check For further information, please also refer to <Corrective action>. Maintenance required (S0010) The S0010 indication shows maintenance indications according to NAMUR recommendation NE 107.

  • Page 52: Indication Lights Of Local Controls

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive DeviceNet 8.3. Indication lights of local controls Figure 65: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1...

  • Page 53: Optional Indications

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Indications 8.4. Optional indications 8.4.1. Mechanical position indication via indicator mark (not self-adjusting) Figure 66: Mechanical position indicator End position OPEN reached End position CLOSED reached...

  • Page 54: Signals (Output Signals)

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Signals (output signals) AC 01.2 Non-Intrusive DeviceNet Signals (output signals) 9.1. Signals via DeviceNet Feedback signals via fieldbus can be configured. Various arrangements and contents of the data interface can be selected.
  • Page 55 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Signals (output signals) Designation in the wiring diagram: AOUT2 (torque) For further information on this topic, please refer to Manual (Operation and setting).

  • Page 56: Commissioning (Basic Settings)

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.

  • Page 57: Torque Switching: Set

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) Press Edit. Display indicates: ▶ Specialist (4) User login Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
  • Page 58 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Up ▲ Down ▼ to select: CLOSE or OPEN ▶ Trip torque CLOSE ▶ Trip torque OPEN The black triangle ▶ indicates the current selection.

  • Page 59: Limit Switching: Set

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) 10.3. Limit switching: set Valve damage at valve/gearbox due to incorrect setting! When setting with motor operation: Stop actuator prior to reaching end of travel (press STOP push button).
  • Page 60 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Set end position CLOSED again : Set end position CLOSED CMD0009 9.1 For large strokes: Set selector switch in position Local control (LOCAL)

  • Page 61: Settings At The Devicenet Gateway

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) 10.4. Settings at the DeviceNet gateway 10.4.1. Fieldbus address and baud rate setting Fieldbus address and baud rate can be set via the DIP switch at the gateway.
  • Page 62 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Figure 70: Gateway range“Application” For this, parameter 5277 Connection type M1976 must be additionally configures in the actuator controls: Connection type = 1 (AM Triple Play) Connection type = 5 (DeviceNet like AC 01.1)
  • Page 63 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) Table 27: Produced Data Produced Emulation / Data Description Triple Play Standard Input Data Data length = 4 bytes AC01.1 Standard Input...
  • Page 64 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Produced Emulation / Data Description AC01.1 Extended One Analog Input Selected Produced Path = 3 Data length = 8 bytes AC01.1 Extended Two Analog Input...
  • Page 65 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) Produced Emulation / Data Description AC01.1 Enhanced Input Selected Produced Path = 5 Data length = 14 bytes...
  • Page 66 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Produced Emulation / Data Description AC01.1 Process Input Data 1 Selected Produced Path = 6 Data length = 8 bytes...
  • Page 67 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) Produced Emulation / Data Description Process Input Data 2 Selected Produced Path = 7 Data length = 14 bytes...
  • Page 68 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Produced Emulation / Data Description Process Input Data 3 Selected Produced Path = 8 Data length = 17 bytes Parameters from *.gwc input...
  • Page 69 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) Table 28: Consumed Data Consumed Emulation / Data Description Triple Play Standard Output Data Data length = 4 bytes AC01.1 Standard Output...

  • Page 70: Led

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Consumed Emulation / Data Description AC01.1 Standard One Analog Output Selected Consumed Path = 2 Data length = 6 bytes AC01.1 Process Output...

  • Page 71: Test Run

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) Table 29: Signification of LED Colour Signification DeviceNet Bus Power Green Supply voltage available (DeviceNet supply voltage) Bus State Illuminated in green...
  • Page 72 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Switch on actuator in direction CLOSE and observe the direction of rotation on the mechanical position indication: For self-adjusting mechanical position indication:...

  • Page 73: Direction Of Rotation At Hollow Shaft/Stem: Check

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (basic settings) 10.5.2. Direction of rotation at hollow shaft/stem: check Figure 73: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing”...
  • Page 74 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive DeviceNet Operate actuator using push buttons OPEN, STOP, CLOSE. The limit switching is set correctly if (default indication): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into opposite direction.

  • Page 75: Commissioning (Settings/Options In The Actuator)

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (settings/options in the actuator) Commissioning (settings/options in the actuator) For actuators without mechanical position indicator (cover without indicator glass), no settings are required within the actuator when commissioning.

  • Page 76: Mechanical Position Indicator (Self-Adjusting)

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive DeviceNet 11.2. Mechanical position indicator (self-adjusting) Figure 76: Mechanical position indicator (self-adjusting) The self-adjusting mechanical position indicator shows the valve position by means of an arrow .

  • Page 77: Gear Stage Of The Reduction Gearing: Test/Set

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (settings/options in the actuator) Check settings: The setting of the mechanical position indicator is correct if the angle between the symbols (OPEN) and (CLOSED) ranges between approx.

  • Page 78: Mechanical Position Indication Via Indicator Mark (Not Self-Adjusting)

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive DeviceNet 11.3. Mechanical position indication via indicator mark (not self-adjusting) Figure 80: Mechanical position indication via indicator mark The mechanical position indicator shows the valve position via two indicator discs...
  • Page 79 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Commissioning (settings/options in the actuator) Pull off indicator disc using a spanner as lever if required. Refer to table and check if turns/stroke of the actuator correspond to the setting of the reduction gearing (stages 1 9).
  • Page 80 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive DeviceNet Figure 81: Control unit with reduction gearing Screw Crown wheel...

  • Page 81: Corrective Action

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Corrective action Corrective action 12.1. Faults during commissioning Table 33: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 82 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive DeviceNet Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button Indication according to NAMUR recommendation tails.
  • Page 83 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Corrective action Warnings and Out of specification Indication on display Description/cause Remedy Wrn no reaction No actuator reaction to operation commands within Check movement at actuator.
  • Page 84 Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 85: Fuses

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Corrective action Not ready REMOTE and Function check (collective signal 04) Indication on display Description/cause Remedy EMCY behav. active Operation mode EMERGENCY is active (EMER- Detect cause for EMERGENCY signal.

  • Page 86: Fuse Replacement

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive DeviceNet 12.3.2. Fuse replacement 12.3.2.1. Replace fuses F1/F2 Electric shock due to presence of hazardous voltage! Death or serious injury. Disconnect device from the mains before opening.

  • Page 87: Motor Protection (Thermal Monitoring)

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Corrective action 12.3.3. Motor protection (thermal monitoring) In order to protect against overheating and impermissibly high surface temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding.

  • Page 88: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 89: Maintenance

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Servicing and maintenance Check actuator. In case of ingress of water, locate leaks and repair. Dry device correctly and check for proper function.

  • Page 90: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 14.1. Technical data Multi-turn actuators Features and functions...
  • Page 91 Pollution degree 4 (when closed), pollution degree 2 (internal) IEC 60664-1 Vibration resistance according to 2 g, 10 to 200 Hz (AUMA NORM), 1 g, 10 to 200 Hz (for actuator with mounted AM or AC AUMA actu- IEC 60068-2-6 ator controls) Resistant to vibration during start-up or for failures of the plant.

  • Page 92: Technical Data Actuator Controls

    AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN ISO 22153. Detailed inform- ation can be provided on request. Noise level < 72 dB (A) Further information...
  • Page 93 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Technical data Features and functions Fieldbus interface with additional 2 free analogue inputs (0/4 20 mA), 4 free digital inputs input signals (option)
  • Page 94 Bluetooth Class II Chip, Version 2.1: With a range up to 10 m in industrial environments supports the SSP Bluetooth profile (Serial Port Profile). Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool) Application functions Standard:...
  • Page 95 Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fieldbus cables of up to 4 Electrical connection Standard: AUMA plug/socket connector with screw-type connection Option: Gold-plated control plug (sockets and plugs) Threads for cable entries...
  • Page 96 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Technical data AC 01.2 Non-Intrusive DeviceNet Commands and signals of the fieldbus interface Process representation output OPEN, STOP, CLOSE, position setpoint , RESET (command signals) Process representation input (feed-...

  • Page 97: Tightening Torques For Screws

    Option: Terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Continuous immersion in water: maximal 96 hours Up to 10 operations during immersion Modulating duty is not possible during immersion.
  • Page 98 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Technical data AC 01.2 Non-Intrusive DeviceNet Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-70/A4-70 A2-80/A4-80 1,015 1,057 1,769 2,121...

  • Page 99: Spare Parts

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Spare parts Spare parts 15.1. Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2...
  • Page 100 AC 01.2 Non-Intrusive DeviceNet Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 101: Ac 01.2 Actuator Controls With Sj Electrical Connection

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Spare parts 15.2. AC 01.2 actuator controls with SJ electrical connection...
  • Page 102 AC 01.2 Non-Intrusive DeviceNet Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 103 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet...
  • Page 104 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet...

  • Page 105: Index

    SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Index Index Earth connection Electrical connection 26, 90 Electrical connections Accessories (electrical con- nection) Enclosure protection 9, 10, 10, 91, 97 Accessories for assembly...
  • Page 106 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Index AC 01.2 Non-Intrusive DeviceNet Main menu Parking frame Mains frequency 10, 10, 90 Password Mains voltage 10, 10, 26, 90 Password change Maintenance 5, 88, 89...
  • Page 107 SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive DeviceNet Index Technical data Temperature protection Terminal plan 26, 91 Test run Timeout Torque - indication on display Torque range Torque switching Transport Type...
  • Page 108 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.384/003/en/1.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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