Multi-turn actuators with actuator controls auma matic am 01.1; auma matic am 02.1 (60 pages)
Summary of Contents for AUMA SA 40.1
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Multi-turn actuators SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic with actuator controls AUMATIC AC 01.2 Intrusive Control Parallel Profibus DP Modbus Operation instructions Assembly, operation, commissioning...
This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Manual (Operation and setting) AUMATIC AC 01.2 Parallel Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
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Indications..........................7.1. Indications during commissioning 7.2. Indications in the display 7.2.1 Feedback indications from actuator and valve 7.2.2 Status indications according to AUMA classification 7.2.3 Status indications according to NAMUR recommendation 7.3. Mechanical position indicator/running indication 7.4. Indication lights Signals.............................
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Table of contents AC 01.2 Intrusive 9.7. Potentiometer setting 9.8. Electronic position transmitter RWG: set 9.9. Mechanical position indicator: set 9.10. Switch compartment: close Corrective action........................10.1. Faults during commissioning 10.2.
Any device modification requires prior consent of the manufacturer. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Safety instructions AC 01.2 Intrusive Escalators Continuous duty Buried service Permanent submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Safety instructions Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Identification AC 01.2 Intrusive Identification Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates Actuator name plate Controls name plate Motor name plate Additional plate, e.g.
This commission number can be used to directly download the wiring diagram (in German and English language), inspection records and further information regarding the device from the Internet: http://www.auma.com. For some details, the customer number might be required. Actuator series number...
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(push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via the AUMA ToolSuite software (option), using a computer (laptop or PC). The connection between computer and AUMATIC is wireless via Bluetooth interface (not included in these instruc- tions).
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Transport, storage and packaging Transport, storage and packaging Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. Do NOT stand below hovering load.
SAR 30.1 Control unit: electromechanic Assembly AC 01.2 Intrusive Assembly Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are supplied sepa- rately.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Assembly Multi-turn actuator: mount to valve/gearbox Danger of corrosion due to damage to paint finish and condensation! Touch up damage to paint finish after work on the device.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Assembly AC 01.2 Intrusive 4.3.2 Output drive type A Application Output drive for rising, non-rotating valve stem Capable of withstanding thrust 4.3.2.1 Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Assembly 4.3.2.2 Multi-turn actuator (with output drive type A): mount to valve Figure 10: Assembly with output drive type A Valve stem Output drive type A Screws to actuator...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Assembly AC 01.2 Intrusive Accessories for assembly 4.4.1 Stem protection tube for rising valve stem — Option — Figure 11: Assembly of the stem protection tube Cap for stem protection tube...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Assembly Figure 13: Mounting positions C and D 4.5.1 Mounting positions: modify Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Electrostatic discharge ESD! Risk of damage to electronic components.
The pertaining wiring diagram/terminal plan (in German and English language) is plan attached to the device in a weather-proof bag, together with these operation instructions. It can also be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com). Permissible networks...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Electrical connection 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1. All input signals (control) must be supplied with the same potential.
[1] in case of lower nominal currents. Figure 16: Connection arrangement for sizes 25.1 40.1 AUMA plug/socket connector for control connections and motor connections up to 25 A Motor connection compartment for motor connections exceeding 25 A Cable entry for motor connection...
PE connection : max. 6 mm² flexible/10 mm² solid Control contacts (1 to 50): max. 2.5 mm² 5.4.1 Terminal compartment: open Figure 17: Connection AUMA plug/socket connector, version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Electrical connection AC 01.2 Intrusive Insert cable glands [8] suitable for connecting cables. The enclosure protection IP... stated on the name plate is only ensured if suitable cable glands are used.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Electrical connection Information Some actuators are equipped with an additional motor heater. The motor heater minimises condensation within the motor and improves the start-up behaviour for extremely low temperatures.
Versions with potentiometer in the actuator are not suitable. We recommend: AUMA cable set LSW1. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. When using connecting cables, e.g. of the heater or switch, requiring direct wiring...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Electrical connection 5.5.5 Earth connection, external As an option, the housing is equipped with an external earth connection (U-bracket) to connect the device to the equipotential earth bonding.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Operation AC 01.2 Intrusive Operation Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e. type of seating, torque and limit switching have to be completed.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Operation 6.1.2 Manual operation: disengage Manual operation is automatically disengaged when motor is started again. The handwheel does not rotate during motor operation. Motor operation Perform all commissioning settings and the test run prior to motor operation.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Operation AC 01.2 Intrusive 6.2.2 Actuator operation from remote Set selector switch to position Remote control (REMOTE). Now, it is possible to operate the actuator via remote control, via operation commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Operation Push buttons Navigation sup- Functions port on display Confirm selection Save Save Edit Enter <Edit> menu Details Display more details [4] C Setup Enter Main menu...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Operation AC 01.2 Intrusive Figure 35: Direct display (example) Display indicates in the bottom row: Go to Press push button Go to. Display indicates: Go to menu M0000 Use push buttons Up ▲...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Operation Repeat steps 1 and 2 for all further digits. Having confirmed the last digit with Ok, access to all parameters within one user level is possible if the password entry is correct.
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Operation AC 01.2 Intrusive Set selector switch to position 0 (OFF). Select main menu Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates: ▶ Display...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Indications Indications Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Indications AC 01.2 Intrusive Figure 44: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page If further details or information are available with reference to the display, the following Navigation support indications Details or More appear in the navigation support (bottom display row).
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Indications Torque (S0002) The indication is only available if the actuator is equipped with an MWG (magnetic limit and torque transmitter). S0002 on the display indicates the torque applied at the actuator output.
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Indications AC 01.2 Intrusive If the positioner is enabled and activated, the bargraph indication for E1 (position Setpoint control setpoint) is displayed. The direction of the operation command is displayed by an arrow above the bargraph indication.
(P1, P2, ...) selected position (1, 2, ...) ) no position selected Actual position value 7.2.2 Status indications according to AUMA classification These indications are available, if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Indications AC 01.2 Intrusive Figure 56: Fault For further information, please also refer to <Corrective action>. 7.2.3 Status indications according to NAMUR recommendation These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Indications Figure 59: Maintenance required For further information, please also refer to <Corrective action>. Failure (S0011) The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Indications AC 01.2 Intrusive Indication lights Figure 62: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: for operation in direction CLOSE)
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Signals Signals Status signals via output contacts (digital outputs) Output contacts are used to send status signals (e.g. reaching the end positions, Characteristics selector switch position, faults...) as binary signals to the control room.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated. The controls' power supply is maintained.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Press Edit. Display indicates: ▶ Specialist (4) Log on user Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever). Information: To avoid damage to paint finish, use spanner in combination with soft object e.g.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Figure 68: Setting elements for limit switching Black section: Setting spindle: End position CLOSED Pointer: End position CLOSED Mark: End position CLOSED is set...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Intermediate positions: set — Option — Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90°...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Without the indicator disc: Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4] and observe direction of rotation at hollow shaft [3] or the stem [5].
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Operate actuator electrically (via the push buttons OPEN and CLOSE of the local controls) once to end position OPEN and once to end position CLOSED.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Commissioning (basic settings) AC 01.2 Intrusive Figure 75: View of control unit Potentiometer (travel sensor) Potentiometer min. (0/4 mA) Potentiometer max. (20 mA) Measuring point (+) 0/4 20 mA Measuring point ( ) 0/4 20 mA Connect voltage to electronic position transmitter.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Commissioning (basic settings) Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Corrective action AC 01.2 Intrusive Corrective action 10.1 Faults during commissioning Table 11: Faults during commissioning Fault description Possible causes Remedy Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing.
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Corrective action Table 12: Faults and warnings via status indications in the display Indication on display Description/cause For indicated value > 0: Warnings S0005 Collective signal 02: Details.
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Corrective action AC 01.2 Intrusive Indication on display Description/cause Remedy Op. time warning The set time (parameter Perm.op. time, manu- The warning indications are automatically al M0570) has been exceeded. The preset...
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Corrective action Indication on display Description/cause Remedy Phase fault When connecting to a 3-ph AC system and Test/connect phases. with internal 24 V DC supply of the electro- nics: Phase 2 is missing.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Corrective action AC 01.2 Intrusive 10.3 Fuses 10.3.1 Fuses within the actuator controls Fuses used Primary fuses on power supply unit F1/F2 G fuse F1/F2 AUMA art. no. Size 6.3 x 32 mm Reversing contactors 1 A T;...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Corrective action Loosen screws [1] and remove plug/socket connector [2]. Pull fuse holder [3] out of pin carrier, open fuse cover and replace old fuses by new ones.
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Corrective action AC 01.2 Intrusive Status indication S0007 displays a fault. The fault Thermoswitch is displayed when selecting Details. The motor has to cool down before the operation can be resumed. Depending on the parameter setting, the fault signal is either automatically reset or the fault signal has to be reset using the push button Reset in selector switch position LOCAL.
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Servicing and maintenance AC 01.2 Intrusive Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty. Generally after 6 to 8 years if operated frequently (open-close duty).
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-relevant data sheet. This data sheet can be downloaded from the Internet at http://www.auma.com in German and English (indication of commission number required).
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Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation. Option: Handwheel lockable Connection to controls AUMA plug/socket connector with screw-type connection Valve attachment Standard: B1 according to EN ISO 5210 Options: A, B2, B3, B4 according to EN ISO 5210...
Reversing contactors (mechanically and electrically interlocked) for motor power up to power class A2 Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3 Control Standard: Via digital inputs OPEN, STOP, CLOSE, EMERGENCY (via opto-isolator, OPEN, STOP,...
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Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports Communication interface the SPP Bluetooth profile (Serial Port Profile). Programming software: AUMA ToolSuite, commissioning and diagnostic tool for windows based PCs, PDAs and smart phones Application functions Standard:...
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Refer to name plate The reversing contactors are designed for a lifetime of 2 million starts. For the assignment of AUMA power classes, please refer to electrical data on actuator. All input signals must be supplied with the same potential.
KX: Suitable for installation in extremely aggressive atmospheres with high humidity and high pollutant concentration Installation altitude Standard: ≤ 2,000 m above sea level Option: > 2,000 m above sea level, please contact AUMA Humidity Up to 100 % relative humidity over the entire permissible temperature range Pollution degree...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Spare parts Spare parts 13.1 Multi-turn actuators SA 25.1 SA 48.1/SAR 25.1 SAR 30.1...
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Spare parts 13.2 Actuator controls AUMATIC AC 01.2...
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Certificates Certificates 14.1 Declaration of Incorporation and EC Declaration of Conformity...
SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic Index AC 01.2 Intrusive Index Handwheel 8 , 33 Identification Indication lights Accessories (electrical Indications connection) Indications on display Accessories for assembly Indicator disc 39 , 50 Actual value - indication on...
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SA 25.1 SA 40.1/SAR 25.1 SAR 30.1 Control unit: electromechanic AC 01.2 Intrusive Index Packaging Technical data Parking frame Technical data for switches Password Terminal plan Password change Test run Password entry Torque - indication on display Position indicator Torque range...
Auma Endüstri Kontrol Sistemleri Limited UK Clevedon, North Somerset BS21 6TH irketi Tel +44 1275 871141 TR 06810 Ankara AUMA Riester GmbH & Co. KG Fax +44 1275 875492 Tel+90 312 217 32 88 mail@auma.co.uk Fax+90 312 217 33 88 Plant Müllheim...
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AUMA worldwide Ferrostaal de Colombia Ltda. AUMA Actuators Middle East W.L.L. CO Bogotá D.C. AE 15268 Salmabad 704 Tel +57 1 401 1300 Tel +973 17877377 Fax+57 1 416 5489 Fax +973 17877355 dorian.hernandez@ferrostaal.com Naveen.Shetty@auma.com www.ferrostaal.com PERFECT CONTROLS Ltd. PROCONTIC Procesos y Control HK Tsuen Wan, Kowloon Automático...
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AUMA Riester GmbH & Co. KG P.O.Box 1362 D 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y004.907/003/en/1.13 For detailed information on AUMA products refer to the Internet: www.auma.com...
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