Dc Contactor Crimp Lug Kit Specifications - Rockwell Automation PowerFlex series User Manual

AC
DC Line
Drive Cat. No. Amps Amps
20P-21AD4P1 4.1 3.3
20P-21AD6P0 6 4.9
20P-21AD010 10 8.2
20P-21AD014 14 11.4
20P-21AD019 19 15.5
20P-21AD027 27 22.1
20P-21AD035 35 28.6
20P-21AD045 45 36.8
20P-21AD052 52 42.5
20P-21AD073 73 59.6
20P-21AD086 86 70.3
20P-21AD100 100 81.7
20P-21AD129 129 105.4
20P-21AD167 167 136.4
20P-21AD207 207 169.1
20P-21AD250 250 204.3
20P-21AD330 330 269.6
20P-21AD412 412 336.6
20P-21AD495 495 404.4
20P-21AD667 667 544.9
(1)
HUBBELL_Y95W808GB - Must be sourced separately from drive.
(2)
HUBBELL_Y101W595GB - Must be sourced separately from drive.
(3)
HUBBELL_Y109W542GB - Must be sourced separately from drive.
(4)
Coil voltage = 115V AC, 50/60Hz.
(5)
ABB_EHDB360C-1L-22 - ABB Contactor for drives with a dynamic brake. Must be sourcing separately from drive.
(6)
ABB_EHDB520C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB520C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
(7)
ABB_EHDB650C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB650C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
(8)
ABB_EHDB800C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB800C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
(9)
See DC Contactor Crimp Lug Kit Specifications on page A-21
(10)
Wire and Lug size dependant on Cabinet dims and local codes.
DC Contactor Crimp Lug Kit
Specifications
Rated Motor
(1)
Armature Current DC Contactor Rating
A DC A DC
4.1 - 35 56
45 - 52 56
55 56
60 - 86 110
100 - 110 110
129 180
146 180
147 - 167 180
207 - 218 280
250 - 265 280
(1)
The Rated Motor Armature Current is taken directly from the motor nameplate or motor data. The current listed in this column is the maximum current allowed for the Armature Conductor
Size (column 3) and the DC Contactor Rating (column 2).
(2)
The armature conductors are sized by multiplying the Rated Motor Armature Current by 1.25 as provided for in NEC 420-22 (1987). The DC lug ratings are determined from NEC Table 310-16
(1987) for copper conductors, insulation temperature rated at 75° C (167° F) at an ambient temperature of 30° C (86° F). If conditions are other than shown in NEC Table 310-16, then refer
to application codes.
(3)
The dynamic braking (DB) conductors are sized as in footnote 2 above, but at half ampacity due to the short time duration of current flow in these conductors, and has been sized to satisfy
NEMA Standard ICS 3-302.62 - Dynamic Braking. If the load inertia is larger than that of the motor, calculations must be made to determine correct conductor sizing and DB resistor wattage
per NEMA Standard ICS 3-302.62.
Table A.T 460V AC Input, Non-Regenerative Drives
Armature
Dynamic Brake Voltage
HP Resistor Kit Cat. No. (Volts)
2 1370-DBH63 500
3 1370-DBH64 500
5 1370-DBH65 500
7.5 1370-DBH66 500
10 1370-DBH67 500
15 1370-DBH68 500
20 1370-DBH69 500
25 1370-DBH70 500
30 1370-DBH71 500
40 1370-DBH72 500
50 1370-DBH73 500
60 1370-DBH74 500
75 1370-DBH75 500
100 1370-DBH76 500
125 1370-DBH77 500
150 1370-DBH78 500
200 1370-DBH79 500
(1)
250 500
(2)
300 500
(3)
400 500
for more information.
Use the information provided in the table below to assist you in ordering the
correct Lug kit for your application.
Armature Conductor DB Conductor Size
(2)
Size
AWG
8
6
4
2
1/0
2/0
3/0
4/0
300MCM
400MCM
DB
Resistor Brake
DB Resistor Size Amps
Size (ohms) (Watts) Required
81 255 6.17
62 245 8.06
45 245 11.11
27 350 18.52
20 420 25.00
12 405 41.67
5 330 100.00
4.5 330 111.11
3.5 385 142.86
2.6 345 192.31
2 345 250.00
2 345 250.00
1 270 500.00
0.7 280 714.29
0.7 280 714.29
0.5 365 1000.00
0.7 280 714.29
0.808 7292 –
0.595 6069 –
0.542 6439 –
(3)
Armature Conductor
AWG Crimp Lug Hole Size
8 #10
8 #10
8 #10
6 0.25 in.
4 0.25 in.
2 0.3125 in.
2 0.3125 in.
2 0.3125 in.
1/0 0.5 in.
2/0 0.5 in.
PowerFlex Digital DC Drive User Manual -
Supplemental Drive Information
DC Loop DC Contactor
Contactor Crimp Lugs Cat.
(4) (9)
Cat. No. No.
1370-DC56 1370-LG40
1370-DC56 1370-LG40
1370-DC56 1370-LG40
1370-DC56 1370-LG40
1370-DC56 1370-LG40
1370-DC56 1370-LG40
1370-DC56 1370-LG40
1370-DC56 1370-LG52
1370-DC56 1370-LG52
1370-DC110 1370-LG92
1370-DC110 1370-LG92
1370-DC110 1370-LG110
1370-DC180 1370-LG140
1370-DC180 1370-LG180
1370-DC280 1370-LG228
1370-DC280 1370-LG268
(5) (10)
(6) (10)
(7) (10)
(8) (10)
DB Conductor Crimp Lug Kit Catalog
Lug Hole Size Number
#10 1370-LG40
#10 1370-LG52
#10 1370-LG56
0.25 in. 1370-LG92
0.25 in. 1370-LG110
0.3125 in. 1370-LG140
0.3125 in. 1370-LG160
0.3125 in. 1370-LG180
0.375 in. 1370-LG228
0.375 in. 1370-LG268
Publication 20P-UM001C-EN-P - July 2008
A-21