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Manuals and User Guides for Rockwell Automation PowerFlex series. We have
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Rockwell Automation PowerFlex series manual available for free PDF download: User Manual
Rockwell Automation PowerFlex series User Manual (294 pages)
Digital DC Drive
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 14.17 MB
Table of Contents
Table of Contents
5
Drive Storage Conditions
9
Preface
9
What Is in this Manual
9
Who Should Use this Manual
9
Drive Frame Sizes
10
Drive Nameplate Data
10
Reference Materials
10
General Precautions
11
Manual Conventions
11
Catalog Number Explanation
12
Overview
9
Chapter 1 Installation and Wiring
14
Mounting Considerations
14
Operating Conditions and Temperatures
14
Minimum Mounting Clearances
14
Mounting Dimensions and Weights
15
Lifting Powerflex DC Drives
17
Mounting Frame C Drives
18
Removing the Drive Covers
19
Frame a Drives
19
Frame B and C Drives
20
Line Reactors / Filters
21
Using Contactors
21
AC Input Contactors
22
DC Output Contactors
22
Dynamic Brake Resistors
22
Control Power Protection
23
General Grounding Requirements
24
Safety Ground (PE)
24
Power Feeder
25
Encoder Ground Connections
25
Tachometer Ground Connections
25
Power Circuit Protection
25
Cable and Wiring Recommendations
26
Power Wiring
27
AC Input Voltages
27
DC Output Voltages
28
Typical Power Wiring Diagrams
29
Armature Converter Connections
32
Field Circuit Connections
35
Field Current Resistors
36
Relay Outputs
37
Thermistors and Thermal Switches
37
Control Circuit Input Power
40
Frame C Heatsink Cooling Fans and Armature Fuse Signal Terminals
43
I/O Wiring
44
DIP Switch and Jumper Settings
44
I/O Signal and Control Wiring
47
I/O Wiring Examples
49
Digital Encoder Terminal Block
52
DC Analog Tachometer Terminal Block
54
I/O and Control Wire Routing
54
Chapter 2 Drive Start up
55
Drive Start up Checklist
56
Before Applying Power to the Drive
56
Applying Power to the Drive
58
Speed-Up Function
72
Configuring the Speed Zero Logic
72
Adaptive Speed Regulation
72
Chapter 3 Programming and Parameters
73
About Parameters
73
How Parameters Are Organized
75
File-Group-Parameter Order
75
Numbered List View
75
Cross Reference Tables
75
Basic Parameter View
76
Advanced Parameter View
78
Monitor File
83
Motor Control File
86
Speed Command File
95
Dynamic Control File
101
Applications File
106
Utility File
118
Communications File
130
Input / Output File
134
Parameter Cross Reference - by Name
144
Parameter Cross Reference - by Number
149
Chapter 4 Troubleshooting
155
Faults and Alarms
155
Drive Status
156
HIM Indication
157
Manually Clearing Faults
157
Fault Descriptions
158
Clearing Alarms
161
Alarm Descriptions
161
Common Drive Symptoms and Corrective Actions
164
Drive will Not Start
164
Drive Starts but Motor Does Not Turn and no Armature Current
166
The Motor Does Not Reach Commanded Speed
167
The Motor Is Turning in the Wrong Direction
167
The Motor Reaches Maximum Speed Immediately
168
Testpoint Codes and Functions
168
Appendix A Supplemental Drive Information
169
Specifications
169
IP20 (NEMA Ul/Type Open) Watts Loss
172
Communication Configurations
173
Typical Programmable Controller Configurations
173
Logic Command/Status Words
173
Drive Power Circuit Protection
175
Frame a and B Fuse Information
175
Frame C Fuse Information
179
Control Power Circuit Protection Fuses
183
AC Input Line Reactors and AC Input Contactors
185
DC Output Contactors and Dynamic Brake Resistor Kits
187
DC Contactor Crimp Lug Kit Specifications
189
Appendix B HIM Overview
191
External and Internal Connections
191
LCD Display Elements
191
ALT Functions
191
Using the S.M.A.R.T. List Screen
192
Menu Structure
193
Viewing and Editing Parameters
195
Lcd Him
195
Removing/Installing the HIM
196
HIM Overview
191
Appendix C Application Notes
197
Analog Input Configuration
197
Example 1
197
Example 2
198
Analog Input Signal Comparison
198
Current / Speed Curve
200
Droop Compensation
201
Field Weakening Mode Configuration (V1.006
201
Using a DC Contactor Only
202
Using a DC Contactor and a Dynamic Brake
202
Using an Inverting Fault Device Only
202
Using a DC Contactor and an Inverting Fault Device
203
Using a DC Contactor, a Dynamic Brake and an Inverting Fault Device
203
PID Function
204
Configure a Line Speed Signal
205
Configure the Feedback Signal in the Follower Drive(S
206
Configure the Tension Set Point Signal in the Follower Drive(S
208
Reference Control
209
Auto" Speed Sources
209
Manual" Speed Sources
209
Changing Speed Sources
209
Torque Reference Source
210
Auto/Manual Examples
210
Speed Feedback
211
Scale Blocks
212
Linking Parameters Via the Scale Block Parameters
213
Speed Regulation Functions
213
Adaptive Speed Regulator
213
Speed up Function
216
Speed Threshold Indicators
216
Speed Zero Function
218
Speed Draw Function
219
Start at Powerup
220
Fine Tuning the Regulators
221
Manually Adjusting the Current Regulator Tune Settings
222
Fine Tuning the Field Current Regulator
222
Fine Tuning the Speed Regulator
225
Fine Tuning the Voltage Regulator in the Field Converter
227
Tuning the Field Current Curve
229
Diagram Conventions
231
Appendix D Control Block Diagrams
255
Appendix E Installing a Communication Adapter
255
Communication Adapter Kits
255
Tools that You Need
255
What the Communication Adapter Kit Includes
255
Installing the Communication Adapter Module in the Drive
256
Safety Precautions
256
Appendix F Optional Analog and Digital I/O Expansion Circuit Board
263
I/O Expansion Board Wiring
263
What this Option Board Provides
263
Appendix G Optional 115V AC to 24V DC I/O Converter Circuit Board
265
What this Option Board Provides
265
I/O Converter Board Wiring
266
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