Rockwell Automation Allen-Bradley PowerFlex 750 Series Quick Start Manual
Ac drives with totalforce control
Hide thumbs
Also See for Allen-Bradley PowerFlex 750 Series:
- Service manual (352 pages) ,
- Reference manual (128 pages) ,
- User manual (40 pages)
Related Manuals for Rockwell Automation Allen-Bradley PowerFlex 750 Series
Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 750 Series
- Page 1 PowerFlex 750-Series AC Drives with TotalFORCE Control Catalog Number 20G Quick Start Original Instructions...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
-
Page 3: Table Of Contents
Record Encoder Information........33 Configure Motor Encoder Velocity Feedback....34 for Flux Vector Control Rockwell Automation Publication 750-QS100B-EN-P - August 2020... - Page 4 Calculating AC Line Impedance....... . 60 Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
-
Page 5: Introduction
• The drive is equipped with either a PowerFlex 20-HIM-A6 or a 20-HIM-C6S Human Interface Module (HIM). • If used, the motor feedback device is a quadrature (AqB) incremental encoder. Supported Applications This publication is intended for use on simple velocity control applications with fans, pumps, compressors, and conveyors. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 6: Installation
Added Autotune Bandwidth Calculation section for Flux Vector motor control Added After Basic Setup section to reference predictive maintenance and advanced configuration resources Updated status indicator information Added information on calculating AC line impedance for a system with a line reactor Rockwell Automation Publication 750-QS100B-EN-P - August 2020... - Page 7 Table 1 on page 8 provides a place to record the data you need for the rest of the steps in this document. Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
-
Page 8: Record System Data
Calculating AC Line Impedance on page (9) For example, solid (low res), non-solid (high res). (10) Only needed if a motor encoder is used. For more information, see Appendix A > Line Side Converter Settings on page Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 9: Record Velocity Reference And Start/Stop Sources
Ai1– Ai1+ 24VC Splitter cable that connects to port 2 (item 7) and provides a port 2 +24V splitter cable connection (item 8) and port 3 splitter cable connection (item 9) 10 10 Rockwell Automation Publication 750-QS100B-EN-P - August 2020... - Page 10 750-PM100, for all motor side control functions available for assignment to digital inputs. (4) See Configure Embedded EtherNet/IP Communication Adapter on page 26 for information regarding methods to set the embedded EtherNet adapter IP address. Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
- Page 11 ATTENTION: To avoid an electric shock hazard, the drive must be locked and tagged before you start Step 2: Validate the Drive Installation. Failure to comply can result in personal injury and/or equipment damage. Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
-
Page 12: Verify The Setting Of The Enable And Safety Jumpers
A single adapter with dual EtherNet/IP network cable Adapter connections. I/O terminal block. DPI port 2/3 Cable connection for handheld and remote HIM options. (1) See the PowerFlex Drives with TotalFORCE Control Built-in EtherNet/IP Adapter User Manual, publication 750COM-UM009. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 13: Verify Power Source Ratings And Wiring Configurations
Output motor connection is on T1, T2, T3 / U, V, W. ❑ ❑ ❑ ❑ ❑ Proper ground wire terminations at PE ground studs. ❑ ❑ ❑ ❑ ❑ The motor output cable length does not exceed the max recommended length. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 14: Verify Power Jumper Configuration
Control Profiles are parts of the drive that change to match your application needs. A power cycle or drive reset is required for the new configuration to be applied. Modular Control Profiles improve the user interface and performance. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 15: Preparation
See Appendix A > Reset Device on page 53. The parameters that require reset are listed in Reset Device and Verify the Configurations on page Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 16: How To Use The Him
LCD display. When prompted to use a soft key function, use the key label to determine which soft key button to press. Soft Key Labels VIEW TEXT PAR# Soft Keys Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 17: Him Single Function Keys
Normal drive operation cannot be resumed until any faults that exist are both corrected and cleared. See the PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100 for Fault/Alarm code information. AUTO Stopped 0.00 Hz – – FAULTED – – Fault Code 81 Port 1 DPI Loss Elapsed Time 01:26:37 Rockwell Automation Publication 750-QS100B-EN-P - August 2020... - Page 18 4. If you do not want to accept a value or selection, press the ESC soft key. 5. To return to the Status screen, press the ESC soft key. Multiple presses may be required. Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
-
Page 19: Power The Drive
TIP The drive should remain energized for the next procedure, but if you ever want to de-energize the drive, do so as follows: 1. For Frames 7…15, turn the Fused Disconnect handle on the drive input bay to the OFF position. 2. De-energize the 3-phase power source to the drive. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 20: Select The Language
2. Press the EDIT soft key. 3. Edit the value to either 0 ‘Low Voltage’ or 1 ‘High Voltage’ , choosing the option corresponding to the data collected in Table 4. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 21: Enter The Duty Rating
2. Press the EDIT soft key. 3. Edit the value to 0 ‘Hz’ or 1 ‘RPM’ , choosing the option corresponding to the data collected in Table 4. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 22: Enter The Motor Control Mode
15: 1 ‘InductionVHz’ , 2 ‘Induction SV’ , 3 ‘Induct Econ’ , 4 ‘Induction FV’ , 5 ‘IPM FV’ , 6 ‘SPM FV’ , 7 ‘PM VHz’ , 8 ‘PM SV’ , 9 ‘SynR VHz’ , or 10 ‘SynR SV’ . 4. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 23: Enter The Application Selection
2. Press the EDIT soft key. 3. Edit the value to 0 ‘None’ or 1 ‘DeviceLogix’ , choosing the option corresponding to the data collected in Table 4. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 24: Enter The Motor Stop Mode
3. Edit the value to 0 ‘Coast’ , 1 ‘Ramp’ , 2 ‘Current Lmt’ , or 3 ‘DecelToHold’ , choosing the option corresponding to the data collected in Table 3 on page 4. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 25: Enter The Motor Side Bus Regulation Mode
To verify the configurations, verify the values of the following parameters: 0:34 [VoltageClass Act] 0:47 [Vel Units Act] 0:71 [Application Act] 0:36 [Duty Rating Act] 0:66 [Pri MtrCtrl Act] 0:73 [Emb Logic Act] Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 26: Configure Embedded Ethernet/Ip Communication Adapter
IP address to 10.20.3.123, you would set the parameters as follows: – 0:302 [IP Addr Cfg 1] = 10 – 0:303 [IP Addr Cfg 2] = 20 – 0:304 [IP Addr Cfg 3] = 3 – 0:305 [IP Addr Cfg 4] = 123 Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 27: Set The Embedded Ethernet Adapter Ip Address Switches
Thereafter, the drive must be powered down, the switches set to a setting other than 888, and then the drive must be powered up again to accept the new address. (1) 999 is the default setting and disables the rotary switches. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 28: Enter Line Side Converter Settings
To determine the settings for these parameters, refer to either of the following: • Connected Components Workbench™ (version 11 or later) software and the associated PowerFlex 755T Startup Wizard. • The PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 29: Enter Motor Nameplate Data
14. Press the ENTER soft key. 15. Navigate to parameter 10:406 [Motor NP Power]. Press the EDIT soft key. 16. Edit the motor nameplate power, to match the data collected Table 17. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 30: Enter Motor Poles
1. Navigate to parameter 10:407 [Motor Poles]. Press the EDIT soft key. 2. Edit the number of motor poles to match the data collected Table 1 on page 3. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 31: Enter Motor Overload Hertz
1. Navigate to parameter 10:209 [Mtr Protn Class]. Press the EDIT soft key. 2. Enter the Motor Protection Class that is recorded in Table 1 on page 8. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 32: Enter Motor Hot Start Coefficient
1. Navigate to parameter 10:211 [Mtr Cooling Time]. Press the EDIT soft key. 2. Enter the Motor Cooling Time in minutes, that is recorded in Table 1 on page 8. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 33: Record Encoder Information
Cat. No.: 20-750- ________ Cat. No.: 20-750-________ Cat. No.: 20-750- ________ Cat. No.: 20-750- ________ Cat. No.: 20-750-________ Encoder Term: _____ A…Z Encoder Term:_____ A…Z Encoder Term:_____ A…Z Encoder Term: _____ A…Z Encoder Term: _____ A…Z Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 34: Configure Motor Encoder Velocity Feedback
5:11 [Enc1 Cfg], 5:12 [Enc1 PPR], and 5:13 [Enc 1 FB Lss Cfg]. Examples of wiring encoder feedback option modules can be found in the PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions, publication 750-IN111. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 35: Enable The Him Start Key
2. Enter either the Motor Nameplate RPM or Hertz, depending on the velocity unit selection in parameter 0:46 [Velocity Units]. If unit conversion is necessary, see the formula in Step 5: Enter Motor Data on page 29. Press the Enter soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 36: Perform The Direction Test
IMPORTANT If you reset parameters to defaults, this parameter is reset to 0 and the motor may rotate in the incorrect direction. 6. Perform step 1 through step 4 again to verify that the motor direction is now the direction that is required by the application. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... - Page 37 5 'Direction' . Enter a value of 1 to invert the polarity. Press the ENTER soft key. IMPORTANT If you reset parameters to defaults, this parameter is reset to (0) and the motor feedback may be negative, which may cause loss of speed regulation and potential motor overspeed. Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
-
Page 38: Select The Source Of Motor Control Parameter Values
[MtrParam C/U Sel] is set to 1 ‘User Entered’ . This allows User Entered changes to the test result values. 4. Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 39: Enter Motor Inertia
3. Navigate to parameter 10:900 [Motor Inertia]. Press the EDIT soft key. 4. Edit the value to the motor inertia you found in step 1, in units of kg•m . Press the ENTER soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 40: Motor Inertia Test
See the Auto Tuning section in the PowerFlex 755T Flux Vector Tuning application technique, publication 750-AT006, for more information about the autotuning features of the drive. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 41: Rotate Motor Id Test
For induction motor only. • EncoderLess Angle Compensation, parameter 10:521 [u EncLs AngCmp]. Only in Flux Vector motor control mode when motor feedback is not used. For induction motor only. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 42: Static Motor Id Test
HIM then shows a code 10032 ‘AutoTune Aborted’ fault and the motor coasts to a stop. 6. Wait for the test to complete. When complete, the drive stops and the HIM shows 'Stopped' . Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 43: Autotune Bandwidth Calculations
• 10:1393 [Max Speed Rev] • 10:1898 [Vel Limit Pos] • 10:1899 [Vel Limit Neg] • 10:1965 [Accel Limit Pos] • 10:1966 [Accel Limit Neg] • 10:2083 [Torque Limit Pos] • 10:2084 [Torque Limit Neg] Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 44: Default Reference Source
The 11-Series I/O Module is Catalog Number 20-750-11xxx-xxxx. The 22-Series I/O Module is Catalog Number 20- 750-22xxx-xxxx. Examples of wiring option module analog I/O can be found in the PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions, publication 750-IN111. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 45: Embedded Ethernet/Ip Interface
3. Use the HIM navigation keys to select parameter 211 ‘Emb Enet Ref’ . Press the ENTER soft key. Configure Embedded EtherNet/IP Communication Adapter on page 26 Set the Embedded Ethernet Adapter IP Address Switches on page 27 for more information about setting the Embedded EtherNet IP address. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 46: Human Interface Module
Examples of wiring option module digital I/O can be found in the PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions, publication 750-IN111. IMPORTANT The drive must be Stopped. 1. Navigate to parameter 0:108 [DI M Stop]. Press the EDIT soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 47: Two-Wire Control
4:1 [Dig In Sts]. Press the ENTER soft key. Use the HIM navigation keys to select bit 2. Press the ENTER soft key. Embedded EtherNet/IP Interface The logic command word from the controller starts and stops the drive without any special parameter settings. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 48: Acceleration And Deceleration Times
5. Press the EDIT soft key. 6. Edit the value to the desired deceleration time in seconds and press the ENTER soft key. Step 11: Configure Outputs In this step, you configure analog and digital outputs. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 49: Analog Outputs
In the previous example, you would navigate to port 4 and edit values for these parameters: 4:70 [Angl Out Type] bit 0, 4:71 [Anlg Out Abs] bit 0, 4:78 [Anlg Out0 DataHi], 4:79 [Anlg Out0 DataLo], 4:80 [Anlg Out0 Hi], and 4:81 [Anlg Out0 Lo]. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 50: Digital Outputs
750-PM100, for more information about setting these parameters. In the preceding example, you would navigate to port 4 and edit values for these parameters: 4:11 [RO0 Level Sel], 4:12 [RO0 Level], 4:14 [RO0 On Time], 4:15 [RO0 Off Time]. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 51: Configuration Troubleshooting
Status Indicators on page 54 and the Troubleshooting chapter within the PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100. If performance problems persist, see the publications that are listed in Additional Resources on page Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 52: Contact Technical Support
If you want to perform configuration of your drive beyond the basic setup, refer to the following documents: • PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100 • PowerFlex 755T Flux Vector Tuning Application Technique, publication 750-AT006 (only for applications that use Flux Vector motor control mode) Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 53: Reset Device
5. Use the HIM navigation keys to select 'Reset Device' . 6. Press the key. When the confirmation dialog box opens, press the ENTER soft key to reset the device. The device restarts. To cancel Reset Device, press the ESC soft key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 54: Status Indicators
Adapter is properly connected (100 Mbps or 1 Gbps), but is not transmitting on the network. Amber Flashing Adapter is properly connected (10 Mbps), and transmitting data packets on the network. Steady Adapter is properly connected (10 Mbps but is not transmitting on the network. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 55: Setting Factory Defaults
Host and Ports (Preferred) This Port Only INFO INFO Press the INFO soft key to display a description of the selected menu function. 9. To display the Set Defaults popup box, press the key. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... - Page 56 IMPORTANT If 'Host and Ports' are set to factory default, port 0 Fault Code 18 'System Defaulted' appears. If 'This Port Only' is set to factory default, port 0 Fault Code 27 'Module Defaulted' appears. This is normal and expected. Press the HIM Stop key to reset the fault. Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
-
Page 57: Line Side Converter Settings
• A motor overload fault (code 10003) • A drive overload fault (code 10028) • A software overcurrent fault (code 10092) • A hardware overcurrent fault (code 10093) Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 58: Deceleration Time
5 minutes, however high inertia loads could require higher acceleration times. For example, 30 minutes may be common for a centrifuge. If faster acceleration time is required for the load, contact your local distributor or Rockwell Automation® technical support for further application review or potential drive sizing considerations. -
Page 59: Disable The Him Start Function
• If the drive is communicating with Logix™ controller (the controller is 'Online'), the HIM CopyCat function does not operate. To use the HIM CopyCat function, inhibit the IO connection to the Logix controller. Rockwell Automation Publication 750-QS100B-EN-P - August 2020... -
Page 60: Calculating Ac Line Impedance
• Converter Rated Amps of 761 In this case: • Set parameter 13:32 [AC Line kVA A] to 2500. • Set parameter 13:34 [AC Line Imped% A] to 27, as found in the calculations below: Rockwell Automation Publication 750-QS100B-EN-P - August 2020... - Page 61 PowerFlex 750-Series AC Drives with TotalFORCE Control Quick Start Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
- Page 62 You can view or download publications at rok.auto/literature. You can access declarations of conformity, certificates, other certification details, and product drawings at rok.auto/documentation. Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
- Page 63 PowerFlex 750-Series AC Drives with TotalFORCE Control Quick Start Notes: Rockwell Automation Publication 750-QS100B-EN-P - August 2020...
- Page 64 At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, Connected Components Workbench, DeviceLogix, expanding human possibility, Kinetix, Logix, PowerFlex, Rockwell Automation, and TotalFORCE are trademarks of Rockwell Automation, Inc.