Rockwell Automation Allen-Bradley PowerFlex PF 525 Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley PowerFlex PF 525. We have 1 Rockwell Automation Allen-Bradley PowerFlex PF 525 manual available for free PDF download: User Manual

Rockwell Automation Allen-Bradley PowerFlex PF 525 User Manual (272 pages)

Adjustable Frequency AC Drive

Brand: Rockwell Automation | Category: DC Drives | Size: 33 MB

Table of Contents
3
About this Publication
9
Download Firmware, AOP, EDS, and Other Files
9
Preface

9
- Summary of Changes
  9
- Additional Resources
  10
- Download Files
  10
- Who Should Use this Manual
  10
- Manual Conventions
  11
- Drive Frame Sizes
  12
- General Precautions
  13
  - Catalog Number Explanation
    14
Chapter 1 Mounting Considerations

15
Installation/Wiring

15
- Minimum Mounting Clearances
  16
- Ambient Operating Temperatures
  17
- Current Derating Curves
  17
- Debris Protection
  18
- Storage
  18
- AC Supply Source Considerations
  19
  - Ungrounded Distribution Systems
    19
  - Input Power Conditioning
    20
- General Grounding Requirements
  20
  - Ground Fault Monitoring
    20
  - Safety Ground - (PE)
    21
  - Network Ground
    21
  - Motor Ground
    21
  - Shield Termination - SHLD
    21
  - RFI Filter Grounding
    22
- Fuses and Circuit Breakers
  22
- Power and Control Module
  28
- Control Module Cover
  30
- Power Module Terminal Guard
  31
- Power Wiring
  32
- Common Bus/Precharge Notes
  35
- Power Terminal Block
  35
- I/O Wiring
  36
- Control I/O Terminal Block
  37
- Start and Speed Reference Control
  48
  - Start Source and Speed Reference Selection
    48
  - Accel/Decel Selection
    49
- CE Conformity
  51
Chapter 2 Prepare for Drive Startup

57
Start up

57
Chapter 3 About Parameters

69
Programming and Parameters

69
- Parameter Groups
  71
  - Appview Parameter Groups
    74
  - Customview Parameter Group
    75
- Basic Display Group
  76
- Basic Program Group
  82
- Terminal Block Group
  88
- Communications Group
  100
- Logic Group
  106
- Advanced Display Group
  109
- Advanced Program Group
  114
- Fault and Diagnostic Group
  142
- Modified Parameter Group
  142
- Network Parameter Group
  142
- Appview Parameter Groups
  150
- Customview Parameter Group
  151
- Parameter Cross Reference by Name
  152
Chapter 4 Drive Status

157
- Faults
  157
  - Fault Indication
    158
  - Manually Clearing Faults
    158
  - Automatically Clearing Faults
    158
  - Auto Restart (Reset/Run)
    158
- Fault Descriptions
  159
- Common Symptoms and Corrective Actions
  162
Certifications

165
Appendix A

166
- Environmental Specifications
  166
- Technical Specifications
  167
- Power Specifications
  170
Product Selection

173
Appendix B Product Dimensions

184
- Adapter Plate Dimensions
  197
- Optional Accessories and Kits
  200
  - Installing a Communication Adapter
    200
  - Removing a Communication Adapter
    201
Appendix C Network Wiring

203
- Parameter Configuration
  205
- Supported Modbus Function Codes
  205
- Writing (06) Logic Command Data
  205
- Writing (06) Comm Frequency Command
  207
- Reading (03) Logic Status Data
  208
- Reading (03) Drive Error Codes
  209
- Additional Information
  210
- Reading (03) and Writing (06) Drive Parameters
  210
- Reading (03) Drive Operational Values
  210
Appendix D Velocity Steplogic Sequence

212
- Velocity Steplogic Using Basic Logic Functions
  212
- Velocity Steplogic Using Timed Steps
  212
- Timer Function
  213
- Counter Function
  214
- Velocity Steplogic Parameters
  215
Appendix E

217
- Encoder Interface
  217
- HTL/TTL DIP Switches
  218
- Encoder and Pulse Train Usage
  217
- Determine Encoder Pulse Per Revolution (PPR) Specification Based on
  219
- Speed Resolution
  219
- Wiring Notes
  219
- Common Guidelines for All Applications
  220
- Positioning Overview
  220
- Positioning Operation
  221
- Homing Routine
  224
- Encoder and Position Feedback
  225
- Use over Communications
  226
- Setup Notes
  227
Appendix F PID Loop

229
- Exclusive Control
  229
- Trim Control
  230
PID Set up

229
- PID Reference and Feedback
  231
- Analog PID Reference Signals
  232
  - Scale Function
    232
  - Invert Function
    232
  - PID Deadband
    232
  - PID Preload
    233
  - PID Limits
    233
  - PID Gains
    233
  - Guidelines for Adjusting the PID Gains
    234
Appendix G Powerflex 525 Safe-Torque-Off Overview

237
Safe Torque off Function

237
- EC Type Examination Certification
  238
- EMC Instructions
  238
- Safety Concept
  239
  - Important Safety Considerations
    239
  - Functional Proof Test
    240
  - PFD and PFH Data
    240
  - Safety Reaction Time
    240
- Using Powerflex 525 Safe-Torque-Off
  239
- Enabling Powerflex 525 Safe-Torque-Off
  241
- Wiring
  241
- Powerflex 525 Safe-Torque-Off Operation
  242
- Verify Operation
  242
  - Discrepancy Time of the Safety Inputs
    242
- Connection Examples
  243
- Powerflex 525 Certification for Safe-Torque-Off
  246
Appendix H Establishing a Connection with Ethernet/Ip

247
- Ground Connections for Ethernet/Ip Networks
  248
Appendix I Induction Motor Tuning Diagrams

249
- Adjusting Speed Control Parameters
  250
Appendix J

252
- Motor Control
  252
- Motor Data
  252
- Feedback
  253
- Stop Mode/Brake Type
  253
- Direction Test
  254
- Auto Tune
  254
- Manual Configuration Using Drive Keypad
  256
- Additional PM Motor Configuration
  257
  - Additional Setup for Open Loop PM Motor
    257
  - Additional Setup for Closed Loop PM Motor
    259
- Optional Parameter Adjustments for Optimum Performance
  261
Appendix K Control Diagram

263
- Synrm Structure
  263
- Synrm Control Configuration
  264

Rockwell Automation Categories

Controller Control Unit

Power Supply DC Drives Industrial Equipment

More Rockwell Automation Manuals

Rockwell Automation Allen-Bradley PowerFlex PF 525 Manuals

Rockwell Automation Allen-Bradley PowerFlex PF 525 User Manual (272 pages)

Table of Contents

Preface

Chapter 1 Mounting Considerations

Installation/Wiring

Chapter 2 Prepare for Drive Startup

Start up

Chapter 3 About Parameters

Programming and Parameters

Chapter 4 Drive Status

Certifications

Appendix A

Product Selection

Appendix B Product Dimensions

Appendix C Network Wiring

Appendix D Velocity Steplogic Sequence

Appendix E

Appendix F PID Loop

PID Set up

Appendix G Powerflex 525 Safe-Torque-Off Overview

Safe Torque off Function

Appendix H Establishing a Connection with Ethernet/Ip

Appendix I Induction Motor Tuning Diagrams

Appendix J

Appendix K Control Diagram

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Rockwell Automation Categories