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Rockwell Automation Allen-Bradley PowerFlex Active Front End Series User Manual

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User Manual
Original Instructions
PowerFlex Active Front End
Catalog Number 20Y
PowerFlex AFE/PowerFlex 700AFE
Frames 10 and 13, Firmware Revision Number 1.

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex Active Front End Series

  • Page 1 User Manual Original Instructions PowerFlex Active Front End Catalog Number 20Y PowerFlex AFE/PowerFlex 700AFE Frames 10 and 13, Firmware Revision Number 1.
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Manual Conventions ......... . 10 Rockwell Automation Support ....... . . 10 Technical Support .
  • Page 4 Shielded Cable ..........63 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 5 File-Group-Parameter Order ....... 96 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 6 Drives ........... 152 Logic Status Word for PowerFlex 700/700H/700S Drives . . . 153 Logic Command Word for PowerFlex 750-Series Drives..155 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 7 ............177 Index Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 8 Table of Contents Notes: Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 9: Preface

    This manual provides installation, start-up, and programming information for What Is Not in This Manual the PowerFlex Active Front End. For detailed drive information, see Drive Information on page Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 10: Manual Conventions

    – Parameter names appear in [brackets]. For example: [DC Bus Voltage]. – Display text appears in ‘quotes’ . For example, ‘Enabled’ . Contact your local Rockwell Automation representative for these items: Rockwell Automation • Sales and order support Support • Product technical training •...

  • Page 11: Drive Information

    You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. To find your local Rockwell Automation distributor or sales representative, visit http://www.rockwellautomation.com/global/distributor-locator/sales- locator.page Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 12: General Precautions

    ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery can plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 13: Catalog Number Explanation

    (324) (278) Code Type Installed On 1030 1390 1193 Code Operator Interface Mount None (1) There is no heavy-duty rating for Frame 13 600/690V. No HIM Documentation Code Documents Ship Carton User Manual Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 14: Description Of Operation

    PowerFlex 755 PowerFlex 755 Figure 2 - AFE Supplying a Single Drive Bus Conditioner 3-Phase PowerFlex PowerFlex 755 400VAC Active Front End See Drives in Common Bus Configurations, publication DRIVES-AT002, for bus conditioning requirements Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 15 Active Current Ref DC Volt Reference Active Currrent Active Curr Kp DC Volt Kp Active Curr Ki DC Volt Ki Freq Reference Reactive Current Ref Reactive Current Reactive Curr Kp Reactive Curr Ki Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 16: Benefits Of The Afe

    ATTENTION: The PowerFlex Active Front End can be used for voltage boost, but cannot be used to lower the DC bus voltage. The minimum DC bus voltage is limited by the rectified diode bridge voltage. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 17: Afe In Ip00 Open Chassis Configuration

    DC Bus F2.2 Output Customer Supplies these Parts Customer Supplies these Precharge Precharge Parts Precharge Circuit Contactor Fuses R6.1 R6.2 PowerFlex Active Front End System Customer Supplies the Enclosure Customer Supplies these Parts Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 18 F2.2 F2.3 F2.4 Customer Supplies F2.5 these Parts Customer F2.6 Supplies these Precharge Precharge Parts Precharge Circuit Contactor Fuses R6.1 PowerFlex Active Front End System Customer Supplies the Enclosure Customer Supplies these Parts Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 19: Afe In Ip20 2500 Mcc Style Enclosure - Installation/Wiring

    AFE. ATTENTION: The following information is a guide for proper installation. Rockwell Automation does not assume responsibility for the compliance or the noncompliance to any code, national, local, or otherwise, for the proper installation of this 700AFE or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

  • Page 20: Main Component Sections

    Power Structure (U1) Factory-installed Input Input Common Mode 3-phase Breaker Contactor Fuses Core AC Input F1.1…F1.3 F2.1 DC Bus F2.2 Output Precharge Precharge Precharge Circuit Contactor Fuses R6.1 R6.2 PowerFlex Active Front End System Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 21: Frame 13

    Power Structure (U1) Core Input Input 3-phase Breaker Contactor AC Input Fuses F1.1…F1.3 F2.1 DC Bus Output F2.2 F2.3 F2.4 F2.5 F2.6 Precharge Precharge Precharge Circuit Contactor Fuses R6.1 PowerFlex Active Front End System Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 22: Main Component Locations

    Active Front End power structure (U1) Input circuit breaker AC line switchgear Input fuses Input contactor DC fuses AFE control assembly (on the AFE door and shown with user-installed Human Interface Module [HIM]) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 23: Frame 13

    LCL filter (L1) Active Front End power structure (U1) Input circuit breaker AC line switchgear Input fuses Input contactor DC fuses AFE control assembly (on the AFE door and shown with user-installed HIM) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 24: Mounting Considerations

    Figure 10 - Frame 10 in IP20 2500 MCC Style Enclosure 50 mm 50 mm Top View (2.0 in.) (2.0 in.) Clearance to Wall Clearance to Wall 565.9 mm (22 in.) Door Swing Clearance 200 mm (7.87 in.) Height Clearance Front View Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 25 Clearance to Wall Clearance to Wall 591.5 mm (23 in.) 790.2 mm Door Swing Clearance (31 in.) 990.2 mm Door Swing Clearance (39 in.) Door Swing Clearance 200 mm (7.87 in.) Height Clearance Front View Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 26: Ac Supply Source Considerations

    These devices must be disconnected if the AFE is installed on a resistive grounded distribution system or an ungrounded distribution system. See Figure 20 on page 38 Figure 21 on page 39 for jumper locations. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 27: Input Power Conditioning

    For installations in which the AFE is within an enclosure, use one safety ground point or ground bus bar connected directly to building steel. All circuits including the AC input ground conductor must be grounded independently and directly to this point or ground bus bar. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 28 755 Frame 8 drive is shown on right side). Customer wiring or DC bus bar splice is required to connect the AFE to the drive. U (T1), V (T2), W (T3) SHLD PowerFlex AFE Frame 13 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 29: Safety Ground - Pe And Shield Termination - Shld

    AFE. ATTENTION: The following information is a guide for proper installation. Rockwell Automation does not assume responsibility for the compliance or noncompliance to any code, national, local, or otherwise, for the proper installation of this unit or associated equipment. A risk of personal injury and/ or equipment damage exists if codes are ignored during installation.

  • Page 30: Unshielded Cable

    Because noise containment is affected by incidental grounding of the armor to building steel when the cable is mounted, we recommend that the armored cable has an overall PVC jacket. See Chapter 2, ‘Wire Types’ in Wiring and Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 31: Cable Trays And Conduit

    Select and Verify Control Transformer Voltage The control transformer in the AFE is used to match the input AC line voltage of the AFE in an IP20 2500 MCC Style enclosure to the 230V and 120V control voltage. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 32 Block Location Block Location X3 Terminal Block Location Front View Front View 2. To match the AC line voltage, move the wire that is shown in Figure 15 to the appropriate X3 terminal. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 33 Figure 15 - Input Voltage Setting for Control Voltage on Frames 10 and 13 in IP20 2500 MCC Style Enclosure For 400/480V or 600/690VAC Input 400 480 600 690 Move this wire to the terminal that matches the AC line voltage. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 34: Style Enclosure

    (3) These connections are bus bar type terminations and require the use of lug type connectors. (4) Apply counter-torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 35 (3) These connections are bus bar type terminations and require the use of lug type connectors. (4) Apply counter-torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 36: Route The Ac Input, Ground (Pe), And Dc Bus Output Wiring For Afe In Ip20 2500 Mcc Style Enclosure

    AFE enclosure and help to prevent overheating. Frame 13 The AC input and ground (PE) wiring for the IP20 2500 MCC Style enclosure must be routed through the top of the enclosure. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 37: Disconnect The Common Mode Capacitors

    Check the DC bus voltage between the +DC and –DC terminals, between the +DC terminal and the chassis, and between the –DC terminal and the chassis. The voltage must be zero for all three measurements. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 38: Frame 13 Lcl Filter

    Check the DC bus voltage between the +DC and –DC terminals, between the +DC terminal and the chassis, and between the –DC terminal and the chassis. The voltage must be zero for all three measurements. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 39: Frame 10 Or Frame 13 Power Structure

    When supplying power to PowerFlex drives of different frame sizes on the same DC bus, additional bus capacitance can be needed. For details, see Drives in Common Bus Configurations, publication DRIVES-AT002. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 40: Control Wiring

    When you enable parameter 132, see page 109 for details. The AFE is shipped with parameter 132 disabled. The disabled parameter does not stop or shut down DC output when a fault occurs. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 41: Signal And Control Wire Types

    65 and 66 — AFE run signal to the inverter enable input. 400 and 480 (X3 Terminals) Control input voltage setting. 600 and 690 Table 6 for door-control box item number descriptions and specifications. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 42: I/O Terminal Blocks

    Customer input and 2.5 mm 0.5 mm 0.8 N•m 0.8 N•m output control (14 AWG) (22 AWG) 7.1 lb•in 7.1 lb•in (1) Maximum/minimum that the terminal block can accept. These sizes are not recommendations. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 43: I/O Cable Grounding

    Digital output 3 is programmable and factory-wired for +24V DC only. Do not change the wiring and programming for those digital inputs and outputs, or it results in malfunction of the system. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 44 (6) These sizes are not recommendationsWhen this output is configured as active, it can be wired to the Enable input of the connected drives to prevent the AFE from supplying power when the AFE is not running. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 45: Typical I/O Wiring

    DIN6 D_COM D_COM +24V 24VCOM Input Contactor Control Input Contactor Close Fault HIM Cradle (A14) Input Contactor Supply Relay 4 X3(66) X3(65) Charging 1 24V DC Interlocker 2 To User-supplied Drive Inverter Enable Input Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 46: Analog I/O Configuration

    9). Verify that [Digital In6 Sel], parameter 226, is set to ‘1’ (Enable). Table 9 - Hardware Enable Configuration for AFE in IP20 2500 MCC Style Enclosure Signal Jumper Setting Hardware Hardware enable Input programmable (no hardware enable) Enable Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 47: Mcc Style Enclosure

    Table 10 - Total DC Bus Capacitance Limits for Precharging Circuit of AFE in IP20 2500 MCC Style Enclosure Frame Size Resistance Capacitance, min Capacitance, max 2 x 25 Ω 9900 μF 70,000 μF 1 x 11 Ω (3 x 3.67 Ω) 29,700 μF 128,000 μF Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 48: Important Guidelines

    DC bus. • The precharge status of the AFE must be interlocked with the connected drives, such that the drives are disabled (not running) when the AFE is in a precharge state. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 49: Ce Conformity

    End to meet the requirements of EN61800-3. 1. Use a standard PowerFlex Active Front End CE-compatible unit. 2. Review important precautions and attention statements throughout this document before installing the Active Front End. 3. Grounding as described on page Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 50 6. Motor cables of DC input drives that are used with the AFE must be shielded cable wire with a coverage of 75% or more, or must be inside metal conduit or have shielding/cover with equivalent attenuation. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 51 AFE. ATTENTION: The following information is a guide for proper installation. Rockwell Automation does not assume responsibility for the compliance or the noncompliance to any code, national, local, or otherwise, for the proper installation of this 700AFE or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

  • Page 52: Main Component Sections

    AC Line Switchgear LCL Filter (L1) Fuses Power Structure (U1) 3-phase AC Input F2.1 DC Bus F2.2 Output Motor Protection Precharge Precharge Relay Precharge Circuit Fuses Contactor R6.1 R6.2 PowerFlex Active Front End System Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 53: Frame 13

    LCL Filter (L1) Fuses Power Structure (U1) 3-phase AC Input F2.1 DC Bus Output F2.2 F2.3 F2.4 F2.5 F2.6 Motor Protection Precharge Precharge Relay Precharge Circuit Fuses Contactor R6.1 R6.2 PowerFlex Active Front End System Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 54: Main Component Locations

    (shown with enclosure doors removed) Item Description Precharge circuit LCL filter (L1) Active Front End power structure (U1) Motor-controlled circuit breaker AC line switchgear Input disconnect AFE control assembly (shown with user-installed HIM) DC fuses Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 55: Frame 13

    Item Description Precharge circuit LCL filter (L1) Active Front End power structure (U1) Motor-controlled circuit breaker AC line switchgear Input disconnect AFE control assembly (shown with user-installed HIM) DC fuses Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 56: Mounting Considerations

    Top View (2.0 in.) (2.0 in.) Clearance to Wall Clearance to Wall 400 mm (15.7 in.) 600 mm (23.6 in.) Door Swing Clearance Door Swing Clearance 200 mm (7.87 in.) Height Clearance Front View Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 57 Figure 29 - Frame 13 in IP21 Rittal Enclosure 50 mm 50 mm Top View (2.0 in.) (2.0 in.) Clearance to Wall Clearance to Wall 800 mm (31.5 in.) Door Swing Clearance 200 mm (7.87 in.) Height Clearance Front View Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 58: Ac Supply Source Considerations

    AFE is used. For locations of the common mode capacitors and instructions to remove them, Frame 10 Power Structure on page 72 Frame 13 Power Structure on page Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 59: Input Power Conditioning

    For installations in which the AFE is within an enclosure, use one safety ground point or ground bus bar connected directly to building steel. All circuits including the AC input ground conductor must be grounded independently and directly to this point or ground bus bar. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 60 (PowerFlex 700S Frame 10 drive shown) PowerFlex AFE Frame 13 Customer wiring required to connect the AFE to the drive. U (T1), V (T2), W (T3) SHLD R (L1), S (L2), T (L3) To Line PE Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 61: Safety Ground - Pe

    The drive cable shield must be connected to this terminal on the AFE end and the drive frame on the drive end. Use a shield terminating or EMI clamp to connect the shield to this terminal. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 62: Fuses And Circuit Breakers

    AFE. ATTENTION: The following information is a guide for proper installation. Rockwell Automation does not assume responsibility for the compliance or noncompliance to any code, national, local, or otherwise, for the proper installation of this unit or associated equipment. A risk of personal injury and/ or equipment damage exists if codes are ignored during installation.

  • Page 63: Shielded Cable

    Best performance is achieved with three spaced ground conductors, but acceptable performance below 200 Hp is provided by use of one ground conductor. Recommended shielded/armored wire is listed in Table Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 64: Cable Trays And Conduit

    AFE in an IP21 Rittal enclosure to the 230V control voltage. Verify that the control voltage is set appropriately for the supplied AC line voltage. If necessary, use this procedure to change the control voltage. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 65 For 600/690V AC Input 400 440 460 480 500 525 600 690 Move this wire to the Move this wire to the terminal that matches terminal that matches the AC line voltage. the AC line voltage. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 66: Power Terminals For Afe In Ip21 Rittal Enclosure

    (3) These connections are bus bar type terminations and require the use of lug type connectors. (4) Apply counter-torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 67: Dc Bus Output Wiring

    The length of the DC bus connections between the AFE and the drive or drives must be minimized to keep the bus inductance low for reliable system operation. For more information, see Drives in Common Bus Configurations, publication DRIVES-AT002. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 68: Route The Ac Input, Ground (Pe), And Dc Bus Output Wiring For Afe In Ip21 Rittal Enclosure

    Frame 13 The AC input, ground (PE), and DC bus output are located in the right-most bay (see front view of Figure 35). The AC input, ground, and DC bus output Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 69: Disconnect The Common Mode Capacitors

    To disconnect the common mode capacitors, remove the jumpers that are shown in Figure 37. For more information on ungrounded system installation, see Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-AT001. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 70: Frame 13 Lcl Filter

    38. For more information on ungrounded system installation, see Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-AT001. Figure 38 - AFE Frame 13 LCL Filter Common Mode Capacitor Jumper Locations Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 71 AFE in IP21 Rittal Enclosure – Installation/Wiring Chapter 2 Remove Three Jumpers Remove Three Jumpers Front View of LCL Filter Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 72: Frame 10 Power Structure

    Disconnect the two black wires. b. Unscrew and remove the capacitor assembly consisting of two capacitors on a small metal bracket. Close-up View of Common Mode Capacitor Assembly Close-up View of Common Mode Capacitor Assembly Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 73: Frame 13 Power Structure

    Location of Common Mode Capacitors on Phase V Module of Frame 13 AFE Power Structure Phase V Module of Frame 13 Power Structure 2. Remove the common mode capacitors. a. Disconnect the two black wires. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 74: Using The Afe With Powerflex Drives

    • Always use copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires must be separated from power wires by at least 0.3 meters (1 foot). Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 75: Signal And Control Wire Types

    Per US NEC or applicable national or local 300V, 60 °C — code (140 °F) Shielded Multi-conductor shielded cable such as 0.5 mm (22 AWG), Belden 8770(or equivalent) 3-conductor, shielded Figure 39 - AFE I/O Terminal Blocks and Jumpers Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 76: I/O Terminal Blocks

    Digital outputs Digital out relays 2.5 mm 0.5 mm 0.5 N•m 0.5 N•m (14 AWG) (22 AWG) 4.5 lb•in 4.5 lb•in (1) Maximum/minimum that the terminal block can accept. These sizes are not recommendations. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 77: I/O Cable Grounding

    Digital output 3 is programmable and factory-wired for +24V DC only. Do not change the wiring and programming for those digital inputs and outputs, or it results in malfunction of the system. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 78: Typical I/O Wiring

    The AFE in the IP21 Rittal enclosure has a motor-controlled circuit breaker (MCCB). The AFE is configured to run when precharge is complete, the MCCB is Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 79: Analog I/O Configuration

    Table 18 - I/O Configuration for AFE in IP21 Rittal Enclosure Signal Jumper Setting Analog J1 (analog in 1) 0…20 mA 0…10V ±10V inputs J2 (analog in 2) Analog J3 (analog out 1) 0…20 mA 0…10V ±10V outputs J4 (analog out 2) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 80: Hardware Enable Circuitry

    • Configure with Parameter 207 and set appropriate jumper per Table ±10V, 4…20 mA bipolar +10V unipolar (shown) • Select source value: Parameter 209 - [Analog Out1 Sel] – • Adjust scaling: Parameters 210/211 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 81: Precharging The Afe

    DC bus. • The precharge status of the AFE must be interlocked with the connected drives, such that the drives are disabled (not running) when the AFE is in a precharge state. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 82: Ce Conformity

    End to meet the requirements of EN61800-3. 1. Use a standard PowerFlex Active Front End CE-compatible unit. 2. Review important precautions and attention statements throughout this document before installing the Active Front End. 3. Grounding as described on page Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 83 6. Motor cables of DC input drives that are used with the AFE must be shielded cable wire with a coverage of 75% or more, or must be inside metal conduit or have shielding/cover with equivalent attenuation. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 84 Chapter 2 AFE in IP21 Rittal Enclosure – Installation/Wiring Notes: Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 85: Startup

    2. Confirm that all wiring to the AFE (AC Input, ground, DC bus, and I/ O) is connected to the correct AFE terminals and is secure. 3. Verify that AC line power at the disconnect device is within the rated value of the AFE. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 86 DC Bus Ctrl Start/Stop/I/O Select Configures Sets Input Defines Sets Current and Sets the DC Bus Digital Inputs Voltage Configurable Power Limits Voltage Reference (including Run), Alarms and Faults Digital Outputs, and Analog Outputs Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 87 The AFE is shipped with parameter 132 disabled. This disabled parameter does not stop or shut down DC output when a fault occurs. 10. To complete the Assisted Start-up procedure, select Done/Exit. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 88: Control Devices

    1. AUTO – Automatic operation that precharges and closes the contactor when the supply voltage is energized. a. Set the REM-AUTO-MAN switch to AUTO. b. Set the OFF-ON-START switch to ON. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 89 When the supply is restored, the precharging must be reinitiated. To turn on the AFE, turn the OFF- ON-START switch to START and let it automatically return to ON. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 90: Afe In Ip21 Rittal Enclosure

    Example LCD Display a. In the Main Menu, use the F- > Stopped Auto key to scroll to ‘Start Up’ . Volt b. Press the (Enter) key. Main Menu: Memory Storage Start Up Preferences Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 91 The AFE is shipped with parameter 132 disabled. This disabled parameter does not stop or shut down DC output when a fault occurs. 10. To complete the Assisted Start-up procedure, select Done/Exit. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 92: Control Devices

    1. AUTO – Automatic operation that automatically precharges and closes the MCCB when the supply voltage is energized. a. Set the MCCB CONTROL switch to AUTO. b. Set the 0-1-START switch to 1 (on). Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 93 A remote pulse of 0.4…1.0 seconds duration, connected to terminals X1:57 and X1:60, starts the precharging of the AFE. When the DC voltage has reached its nominal value, the AFE unit automatically closes the circuit breakers. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 94 When the supply is restored, the precharging and MCCB closing must be reinitiated. To turn on the AFE, turn the 0-1-START switch to START and let it automatically return to 1 (on). Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 95: Programming And Parameters

    If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true. The following example table shows how each parameter type is presented in this manual. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 96: How Afe Parameters Are Organized

    Each file is divided into groups, and each group contains a set of parameters related to a specific purpose. By default, the HIM displays parameters by File-Group-Parameter view. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 97: Basic Parameter View

    Digital In1 Sel Digital In4 Sel Digital In2 Sel Digital In5 Sel Digital In3 Sel Digital In6 Sel Digital Outputs Digital Out1 Sel Digital Out3 Sel Digital Out2 Sel Dig Out3 Invert Dig Out2 Invert Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 98: Advanced Parameter View

    Digital In6 Sel Digital Outputs Dig Out Setpt Dig Out2 OnTime Dig Out3 OnTime Digital Out1 Sel Dig Out2 OffTime Dig Out3 OffTime Digital Out2 Sel Digital Out3 Sel Dig Out2 Invert Dig Out3 Invert Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 99: Monitor File

    Displays the power factor. Positive value indicates motoring power; negative sign indicates regenerative Min/Max: +/-1.00 power. Units: 0.01 [Heatsink Temp] Default: Read Only Displays the measured heatsink temperature. Min/Max: 0/200 °C Units: 1 °C Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 100 Displays the nominal AC input current rating of the AFE. Min/Max: 0.0/6553.5 Amps Units: 0.1 Amps [Control SW Ver] Default: Read Only Displays the software version of the main control board of the AFE. Min/Max: 0.000/255.255 Units: 0.001 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 101: Dynamic Control File

    ‘1’ (Auto). When the active current value is higher than this value, the regeneration stops. Units: 1.0% [Contact On Delay] Default: 0.40 secs Sets the Main contactor on delay time (the delay from Main contactor acknowledge to modulation Min/Max: 0.00/10.00 secs start). Units: 0.01 secs Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 102 Sets the proportional gain for the bus regulator to adjust regulator response. Min/Max: 0/10000 Units: None [DC Volt Ki] Default: 0.0040 sec Sets the voltage loop integral gain for responsiveness of the bus regulator. Min/Max: 0.0000/6.0000 sec Units: 0.0001 sec Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 103 Sets the limit value of ground current in % of the unit rating before a ground current alarm or fault is Min/Max: 0.0/100.0% activated. For AFE parallel operation, the values in all AFEs must be set to 100%. Units: 0.1% (Based on unit rating) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 104 [Start Up Delay] Default: 0.00 sec Sets a starting delay when Run command is given. When programming different delay to parallel Min/Max: 0.00/300.00 sec AFEs, the AFEs start in sequence. Units: 0.01 sec Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 105: Utility File

    • Bit 10 (Regen CurLim) indicates that the AFE exceeds the current limit in regenerative mode. • Bit 11 (Cmd Delayed) indicates pending start command. • Bits 12…14 indicate the DC bus voltage reference selection. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 106 Displays the source of the DC bus voltage reference to the unit. Options: DC Volt Ref Analog In1 Analog In2 DPI Port 1 DPI Port 2 DPI Port 3 DPI Port 4 DPI Port 5 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 107 Captures and displays the DC bus voltage at the time of the last fault. Min/Max: 0/Max Bus Volts Units: 1V DC [Fault Temp] Default: Read Only Captures and displays the heatsink temperature at the time of the last fault. Min/Max: 0/200 °C Units: 1 °C Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 108 [Cnvrtr OL Count] Default: Read Only Displays the accumulated percentage of AFE overload. Continuously operating the AFE over the set level Min/Max: 0.1%/+100.0% increases this value to 100% and cause an AFE fault. Units: 0.1% Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 109 *If enabled, the auto restart function is disabled. [Cnvrtr OL Factor] Default: 1.00 Sets the operating level for the AFE overload. Min/Max: 0.50/1.50 (AFE rated current) x (AFE OL Factor) = Operating Level Units: None Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 110 [Alarm 4 Code] Displays a code that represents a converter alarm. The codes appear in the order they occur ([Alarm 1 Code] = the most recent alarm). A time stamp is not available with alarms. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 111: Communication File

    15 14 13 12 11 10 9 [Start Owner] [Stop Owner]. Displays the adapters that are presently issuing a valid start command. [Fault Clr Owner] [Stop Owner]. Displays the adapters that are presently clearing a fault. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 112 [Data Out C2] - Link C Word 2 [Data Out D1] - Link D Word 1 [Data Out A1] - Link A Word 1 [Data Out A2] - Link A Word [Data Out D2] - Link D Word 2 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 113: Inputs And Outputs File

    Important: Make sure that the jumpers are in the correct position or the output is wrong: J3 = Analog Output 1; J4 = Analog Output 2 Position AB = Current; Position BC = Voltage 0-10V (default); Position CD = Voltage -/+10V Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 114 -/+10.000V Units: 0.001 mA 0.001V [Analog Out2 Lo] Default: 0.000 mA, 0.000V Sets the Analog Output 2 value when the source value is at minimum. Min/Max: 4.000/20.000 mA -/+10.000V Units: 0.001 mA 0.001V Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 115 DC bus. We recommend not to change the factory default wiring and setting, except that [Digital In6 Sel] can be configured for any other function. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 116 0.00 sec Sets the ‘OFF Delay’ time for Digital Output 3. This value is the time between the disappearance of a Min/Max: 0.00/163.00 sec condition and de-activation of the relay. Units: 0.01 sec Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 117: Parameter Cross Reference - By Name

    Cnvrtr Logic Rslt Comm Control Cnvrtr OL Count Diagnostics Cnvrtr OL Factor Faults Cnvrtr Status 1 Diagnostics Cnvrtr Status 2 Diagnostics Contact Off Cnfg Faults Contact On Delay Control Modes Control Options Control Modes Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 118 Fault 2 Code Faults Fault 2 Time Faults Fault 3 Code Faults Fault 3 Time Faults Fault 4 Code Faults Fault 4 Time Faults Fault Bus Volts Diagnostics Fault Clear Faults Fault Clear Mode Faults Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 119 Masks and Owners Start Up Delay Parallel Mode Start/Stop Mode Control Modes Status 1 @ Fault Diagnostics Status 2 @ Fault Diagnostics Stop Delay Control Modes Stop Owner Masks and Owners Testpoint 1 Data Diagnostics Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 120: Parameter Cross Reference - By Number

    Control Modes Restart Delay Control Modes Stop Delay Control Modes Auto Stop Level Control Modes Contact On Delay Control Modes Control Options Control Modes AutoRstrt Config Restart Modes Auto Rstrt Tries Restart Modes Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 121 Status 2 @ Fault Diagnostics Alarm 1 @ Fault Diagnostics Alarm 2 @ Fault Diagnostics Testpoint 1 Sel Diagnostics Testpoint 1 Data Diagnostics Testpoint 2 Sel Diagnostics Testpoint 2 Data Diagnostics Cnvrtr OL Count Diagnostics Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 122 Analog Out1 Sel Analog Outputs Analog Out1 Hi Analog Outputs Analog Out1 Lo Analog Outputs Analog Out2 Sel Analog Outputs Analog Out2 Hi Analog Outputs Analog Out2 Lo Analog Outputs Anlg Out1 Scale Analog Outputs Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 123 Dig Out2 Invert Digital Outputs Dig Out2 OnTime Digital Outputs Dig Out2 OffTime Digital Outputs Digital Out3 Sel Digital Outputs Dig Out3 Invert Digital Outputs Dig Out3 OnTime Digital Outputs Dig Out3 OffTime Digital Outputs Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 124 Chapter 4 Programming and Parameters Notes: Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 125: Troubleshooting

    Status of network (if connected). NET B Status of secondary network (if connected). (1) These indicators operate only when a 20-COMM-X communication adapter is installed in the AFE and operating on the connected network. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 126: Him Indication

    Alarm Type Alarm Description These alarms can be enabled or disabled by using [Alarm Config] Configurable (page 110). Non-configurable These alarms are always enabled. Fault and Alarm Descriptions on page 127. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 127: Manually Clearing Faults

    Converter Flt A hardware problem exists in the power structure. 1. Cycle the power. 2. Contact technical support (see page 135). 3. If the problem persists, replace the converter unit. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 128 Periph Loss The 20-COMM-x communication adapter has a fault Check the DPI device event queue and on the network side. corresponding fault information for the device. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 129 Reset the fault. I/O Comm Loss An I/O board lost communications with the main 1. Check the connector. control board. 2. Check for induced noise. 3. Replace I/O board or main control board. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 130 DC voltage is less than the value set by parameter Check the parameter setting. 078 [DC Bus Lo Alarm]. DCBusHiAlarm DC voltage exceeds the value set by parameter 079 Check the parameter setting. [DC Bus Hi Alarm]. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 131: Clear The Alarms

    Wire inputs correctly and/or install on page 40 Control Wiring on page 74 jumper. for wiring examples. IMPORTANT: Jumper between terminals 17, 18, and 20 is required when using the 24V DC internal supply. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 132 065 [Reactive I Ref] with a soft (high and DC bus voltage. Ref] value to zero. Verify if the AFE is impedance) AC line. running on a soft line per AC line Can trip an F7 overload. source considerations. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 133 (depends on the selected control). Startup delay elapsed? (see P087 - [Start Up Delay], default = 0 secs) Synchronize with input. Sychronizing Sychronizing tries ≥ 5 Fault F10: AFE Running LineSyncFail (run LED is on) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 134 AFE Running Fault Active New Run Stop the AFE Command Edge? Is Input Contactor or Circuit Breaker Open? Input Contactor or Circuit Breaker Open Fault Acknowledge Fault Acknowledge Input Contactor or Circuit Breaker Closed Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 135: Technical Support

    Alarm Code 1…4 Displays a code that represents a converter alarm. The codes appear in the order they occur ([Alarm 1 Code] = the most recent alarm). A time stamp is not available with alarms. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 136 Chapter 5 Troubleshooting Notes: Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 137: Supplemental Information

    EN 61800-5-1 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy Korean KC registration Regulatory Certified by Rockwell Automation to be in conformity with the requirements of the compliance mark applicable Australian legislation and standards referenced here: (RCM)
  • Page 138 • Heavy duty • 150% overload capability for up to 1 minute (this heavy-duty rating does not apply to Frame 13 600/690V AFEs Current limit capability Current limit programmable from 20…150% of rated input current. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 139: Derating Guidelines

    Power 1000 1500 2000 2500 3000 3500 4000 Installation Altitude Above Sea Level (m) Altitude/Load 600/690V AC Input % of Rated Power 1000 1500 2000 2500 3000 Installation Altitude Above Sea Level (m) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 140: Afe Current Ratings And Watts Loss

    367 A 8000 W — 240 A 360 A 272 A 20YF1K0… 1193 — 1030 A 1133 A 1164 A 26,000 W (1) Heavy-duty rating does not apply to Frame 13 600/690V AFE. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 141: Mcc Style Enclosure

    Size Amps Bussman Type 1100 A 170M6499 1100 A (2 per phase) 170M6499 640…1100 Volt DC Fusing Frame Fuse Rating Size Amps Bussman Type 630 A 170M6454 630 A (2 per phase) 170M6454 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 142: Fusing And Circuit Breakers For Afe In Ip21 Rittal Enclosure

    (1) Suitable for replacement fuse. 640…1100 Volt DC Fusing Frame Fuse Size Amps Bussman Type Ferraz Shawmut Type — PC73UD13C630TF 170M6305 — 2000 — PC84UD11C20CTQ 1000 (2 per phase) 170M8510 — (1) Suitable for replacement fuse. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 143: Dimensions

    Front View (38) Right Side View 461.4 138.6 (18) 699.1 (28) 1061.4 (42) Bottom View Overall Dimensions, mm (in.) Weight, kg (lb) Height Width Depth 2380.1 (94) 1204.1 (47) 955.1 (38) 1035 (2282) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 144 Right Side View 43.1 43.1 (1.7) (1.7) (21.9) (29.8) (37.7) 699.1 (27.5) 2356.9 (92.8) Bottom View Overall Dimensions, mm (in.) Weight, kg (lb) Height Width Depth 2379.8 (93.7) 2400.1 (95) 958 (38) 2200 (4850) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 145 Right Side View (4.9) (18.7) (10.8) (18.7) 862.08 6.43 95.5 (33.9) (0.3) (3.8) Bottom View Overall Dimensions, mm (in.) Weight, kg (lb) Height Width Depth 2270.5 (89.4) 1000 (39.4) 670.7 (26.4) 600 (1323) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 146 Front View Right Side View (4.9) (4.9) (2.4) (2.4) (18.7) (26.6) (10.8) (18.7) Bottom View (3.7) Overall Dimensions, mm (in.) Weight, kg (lb) Height Width Depth 2270.5 (89.4) 1800 (70.9) 690 (27.2) 1280 (2821.9) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 147 Right Side View (14.5) 478.1 (18.8) 496.94 (19.6) Left Side View Overall Dimensions, mm (in.) Weight, kg (lb) Input Voltage Height Width Depth 400/480V 263 (580) 1761.5 (69.4) 288.5 (11.4) 496.9 (19.6) 600/690V 304 (670) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 148 Front View (22.0) 592.5 (23.3) Left Side View AFE Input Overall Dimensions, mm (in.) Weight, kg (lb) Voltage Height Width Depth 400/480V 477 (1052) 1442 (56.8) 494 (19.4) 525 (20.7) 600/690V 473 (1043) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 149 (21.7) Left Side View (22.3) Front View Right Side View (8.1) (5.5) (3.0) Bottom View Overall Dimensions, mm (in.) Weight, kg (lb) Height Width Depth 1050 (41.3) 239 (9.4) 556 (22.3) 100 (221) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 150 Left Side View 620.5 242.6 (24.4) (9.6) 388.5 (15.3) Right Side View 156.5 (6.2) Bottom View (27.9) Overall Dimensions, mm (in.) Weight, kg (lb) Height Width Depth 1032 (40.6) 708 (27.9) 553 (21.8) 306 (675) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 151 Figure 54 - Control Box Dimensions (only for AFE in IP21 Rittal Enclosure) Dimensions are in millimeters and (inches). 190.7 (7.5) 213.36 (8.4) Frame Overall Dimensions, mm (in.) Size 532.24 (20.6) 446 (17.6) 135.96 (5.4) 733.67 (28.9) 448 (17.6) 135.96 (5.4) Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 152: Dpi Communication Configurations

    (1) A Not Stop condition (logic bit 0 = 0, logic bit 8 = 0, and logic bit 9 = 0) must first be present before a 1 = Start condition starts the AFE. (2) To perform this command, the value must switch from ‘0’ to ‘1’ . Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 153: Logic Status Word For Powerflex 700/700H/700S Drives

    = DPI Port 5 Reserved The AFE reference is the commanded bus voltage (for example, a value of 6000 represents 600.0V DC). The feedback value is the bus voltage measured in the AFE. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 154 Datalink Out B1 Datalink In B2 Datalink Out B2 Datalink In C1 Datalink Out C1 Datalink In C2 Datalink Out C2 Datalink In D1 Datalink Out D1 Datalink In D2 Datalink Out D2 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 155: Logic Command Word For Powerflex 750-Series Drives

    To perform this command, the value must switch from ‘0’ to ‘1’ . A Not Stop condition (logic bit 0 = 0) must first be present before a 1 = Run condition runs the drive. A transition to a ‘0’ stops the drive. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 156: Logic Status Word For Powerflex 750-Series Drives

    0 = Not at limit 1 = At limit Current Limit 0 = Not at current limit 1 = At current limit Bus Freq Reg 0 = Not Bus Freq Reg 1 = Bus Freq Reg Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 157 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Command Description Enable On 0 = Not enable on 1 = Enable on Motor Overload 0 = Not motor overload 1 = Motor overload Regen 0 = Not regen 1= Regen Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 158 Appendix A Supplemental Information Notes: Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 159: External And Internal Connections

    Splitter cable that is connected to DPI Port 2, which provides an additional port. DPI port 5 Cable connection for communications adapter. (1) There is no port 4 on PowerFlex 7-Class products. Port 4 only exists on legacy SCANport™ products. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 160: Lcd Display Elements

    Lets the HIM be removed without causing a fault if the HIM is not the last controlling device and does not have manual control of the AFE. Lets the value to be entered as an exponent. Param # Enters a parameter number for viewing or editing. +/– Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 161: Menu Structure

    Status Info View parameters that display status information about the AFE. Device Version View the firmware revision and hardware series of components. HIM Version View the firmware revision and hardware series of the HIM. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 162: Parameter Menu

    Return all options for the user display to default configuration values. The AFE is initially set to Basic Parameter View. To view all parameters, set parameter 196 [ParamAccessLvl] to option ‘1’ (Advanced). The Reset to Defaults function does not affect Parameter 196. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 163: View And Edit Parameters

    2. To confirm that you want to remove the HIM, press the (Enter) key. Do you wish to 3. Remove the HIM from the AFE. continue? To install the HIM, insert it into the AFE or connect its cable to the AFE. Press Enter Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 164 Appendix B HIM Overview Notes: Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 165: Application Notes

    Sum x 0.9 Output Amps Voltage Voltage Power Currents 650V 5 x 60 Hp 5 x 84.5 = 422.5 A 430.4 A 435 A 480V 1 x 30 Hp 1 x 55.7 = 55.7 A Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 166: Advanced Procedure To Size The Afe

    The P could be positive if that section of the machine is motoring, or Motor Motor negative if that section of the machine is regenerating. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 167: Voltage Boost

    The continuous and overload AC input current ratings must not be exceeded, or the AFE trips on overload. See the Advanced Procedure to Size the AFE on page 166 for sizing guidelines. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 168: Paralleling Afes

    DC bus output fusing, and main contactor. Each AFE controls its own precharging and main contactor. Therefore, it is possible to disconnect the AFE when other parallel AFEs are powered up but not modulating. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 169 After charging, the contactors (K1) are closed and the AFEs start the modulation. The control signal ‘Inverter Enable’ shown Figure 23 on page 45 can be used to interlock the drives connected to the DC bus. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 170 AC Line Switchgear LCL Filter (L1) Power Structure (U1) Fuses Input Input Breaker Contactor Fuses F1.1…F1.3 F2.1 F2.2 Factory-installed Common Mode Core Precharge Precharge Precharge Circuit Contactor Fuses R6.1 R6.2 PowerFlex 700 AFE System Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 171 LCL Filter (L1) Power Structure (U1) Fuses Input Input Breaker Contactor Fuses F1.1…F1.3 F2.1 F2.2 F2.3 F2.4 Factory-installed Common Mode F2.5 Core F2.6 Precharge Precharge Precharge Circuit Contactor Fuses R6.1 PowerFlex 700 AFE System Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 172: Guidelines For Afes In Ip21 Rittal Enclosure

    • An AFE can be connected while other parallel AFE units are running. When connecting the AFE to the DC bus, follow these steps in the order shown. a. Precharged the isolated AFE. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 173 (Q1) are closed and the AFEs start the modulation. The control signal ‘Inverter Enable’ shown in Figure 40 on page 79 can be used to interlock the drives connected to the DC bus. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 174 R6.1 PowerFlex R6.2 700 AFE 1 AC Line Switchgear LCL Filter (L1) Fuses Power Structure (U1) F2.1 F2.2 Motor Protection Precharge Precharge Relay Precharge Circuit Fuses Contactor R6.1 R6.2 PowerFlex 700 AFE 2 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 175 700 AFE 1 AC Line Switchgear LCL Filter (L1) Fuses Power Structure (U1) F2.1 F2.2 F2.3 F2.4 F2.5 F2.6 Motor Protection Precharge Precharge Relay Precharge Circuit Fuses Contactor R6.1 PowerFlex R6.2 700 AFE 2 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 176: Paralleling An Afe With One Or More Powerflex Scr

    Paralleling an AFE with One or More PowerFlex SCR Bus Supplies For information about paralleling an AFE with one or more PowerFlex® SCR Bus Supplies, see Drives in Common Bus Configurations, publication DRIVES-AT002. Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...

  • Page 177: Index

    Anlg Out Absolute parameter 114 Conformity - CE 49 Anlg Out Config parameter 113 Contact Off Cnfg parameter 109 Anlg Out1 Scale parameter 115 Contact On Delay parameter 101 Anlg Out1 Setpt parameter 115 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 178 Dig In Status parameter 107 Fault Clr Owner parameter 111 Dig Out Setpt parameter 116 Fault Config parameter 109 Dig Out Status parameter 107 Fault Frequency parameter 107 Dig Out2 Invert parameter 116 Fault Temp parameter 107 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 179 Param Access Lvl parameter 105 I Imbalance parameter 99 parameter Input Current R parameter 99 changing/editing 163 Input Current S parameter 99 cross-reference Input Current T parameter 99 by name 117 input potentiometer 47 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 180 Index by number 120 linear list 120 viewing 163 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 181 Data In D1 112 Input Current T 99 Data In D2 112 Input Voltage 99 Data Out A1 112 Language 105 Data Out A2 112 Last Stop Source 107 Data Out B1 112 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 182 I/O in IP20 2500 MCC Style enclosure 44 precautions, general 12 I/O in IP21 Rittal enclosure 78 preferences, setting 162 wire size 42 programmable controller configurations 152 PWM Frequency parameter 101 PWM Synch parameter 104 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 183 10 wire control 41 signal 41 wiring hardware enable 46 potentiometer 47 power for AFE in IP20 2500 MCC Style enclosure 29 power for AFE in IP21 Rittal enclosure 62 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 184 Index Notes: Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017...
  • Page 186 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, Connected Components Workbench, DPI, DriveExecutive, DriveExplorer, DriveLogix, PowerFlex, SCANport, Rockwell automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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