Rockwell Automation PowerFlex 6000 Reference Manual
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Rockwell Automation PowerFlex 6000 Reference Manual

Rockwell Automation PowerFlex 6000 Reference Manual

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Reference Manual
Rockwell Automation Library of Process Objects:
PowerFlex 6000 Drive (P_PF6000)
IMPORTANT
This manual applies to the Rockwell Automation Library of Process Objects version 3.5 or earlier.
For Rockwell Automation Library of Process Objects version 4.0 or later, use the following manuals:
•
PROCES-RM013
contains logic instructions
•
PROCES-RM014
contains display elements

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  • Page 1 Rockwell Automation Library of Process Objects: PowerFlex 6000 Drive (P_PF6000) IMPORTANT This manual applies to the Rockwell Automation Library of Process Objects version 3.5 or earlier. For Rockwell Automation Library of Process Objects version 4.0 or later, use the following manuals: •...
  • Page 2 Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, ControlLogix, FactoryTalk, Logix5000, PlantPAx, PowerFlex, Rockwell Automation, Rockwell Software, RSLogix, and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

  • Page 3: Table Of Contents

    PowerFlex Drive InOut Structure......12 PowerFlex 6000 Drive Input Structure ..... . 14 PowerFlex 6000 Drive Output Structure .
  • Page 4 Table of Contents Notes: Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 5: Preface

    Software Compatibility Automation® Library of Process Objects, see the Product Compatibility and Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page. For general library considerations, see Rockwell Automation Library of Process Objects, publication PROCES-RM002. These documents contain additional information concerning related products Additional Resources from Rockwell Automation.
  • Page 6 Inhibit for Large Motor (P_ResInh) Reference Manual, caused by repeated starts. publication SYSLIB-RM009 Rockwell Automation Library of Process Objects: Run Time Explains how to accumulate the total run time and and Starts (P_RunTime) Reference Manual, publication count of starts for a motor or other equipment.

  • Page 7: Guidelines

    PowerFlex 6000 Drive (P_PF6000) The P_PF6000 (PowerFlex 6000 drive) object is used to operate one variable-speed motor by using a PowerFlex 6000 medium voltage variable frequency AC drive. The drive operates via an add-on EtherNet/IP interface. The Add-On Instruction controls the drive in various modes and monitors fault conditions.

  • Page 8: Functional Description

    You can use the P_D4SD or P_nPos instruction for motors with multiple discrete speeds. • You are using a drive other than the PowerFlex 6000 drive. Instead, use these Add-On Instructions: – P_PF52x for the PowerFlex 523 or PowerFlex 525 drive on an EtherNet/IP network –...

  • Page 9: Required Files

    • Global Objects • Standard Displays • HMI Tags • Macros Images are external graphic files that can be used in displays. They must be imported for FactoryTalk View software to make use of them. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 10 The faceplate display that is used for the object (RA-BAS) P_PF6000-Quick (RA-BAS-ME) P_PF6000-Quick The Quick display that is used for the object (RA-BAS) Process Motor Family-Help (RA-BAS-ME) Process Motor Family-Help The Help display for Motor objects Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 11 FactoryTalk View ME Software Description FTVME_PlantPAxLib_Tags_3_5_xx.csv These tags must be imported into the where xx = the service release number. FactoryTalk View ME project to support switching tabs on any Process Object faceplate. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 12: Controller Code

    Tag containing list of fault codes (DINT) and descriptions (STRING_40). The user-defined data types (UDTs) and the Array tag containing the list of PowerFlex 6000 fault codes and descriptions are included in the RUNG import that brings in the P_PF6000 Add-On Instruction. See the programming...
  • Page 13 PowerFlex 6000 Drive (P_PF6000) Each fault code list provides pre-configured fault codes and descriptions for a given drive family. For a complete list of fault codes, refer to the PowerFlex 6000 Medium Voltage Variable Frequency Drive Firmware, Parameters, and Troubleshooting Manual, publication 6000-TD004.

  • Page 14: Powerflex 6000 Drive Input Structure

    BOOL 1 =T ells HMI a P_Intlk is connected to Inp_Intlk. Cfg_HasResInhObj BOOL 1 = Tells HMI a P_ResInh Restart Inhibit is connected. Cfg_HasRunTimeObj BOOL 1 =T ells HMI a P_RunTime is connected. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 15 PCmd_FailtoStartAck) are required to acknowledge the alarm. When set to 0, the Cfg_IntlkTripAckReqd IntlkTrip.Cfg_AckReqd Acknowledge bit is set when an alarm occurs indicating an acknowledged alarm and no acknowledge command is required. Cfg_DriveFaultAckReqd DriveFault.Cfg_AckReqd Cfg_IOFaultAckReqd IOFault.Cfg_AckReqd Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 16 • These parameters reset automatically When Cfg_PCmdClear is 0: • Set PCmd_Acq to 1 to Acquire • Set PCmd_Acq to 0 to Release • PCmd_Rel is not used • These parameters do not reset automatically Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 17 BOOL Mode.MCmd_Acq Maintenance Command to Acquire Ownership (Operator/Program/Overload to Maintenance). MCmd_Rel BOOL Mode.MCmd_Rel Maintenance Command to Release Ownership (Maintenance to Operator/ Program/Overload). OCmd_AcqLock BOOL Mode.OCmd_AcqLock Operator Command to Acquire (Program to Operator)/Lock Ownership. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 18 Mode.OCmd_UnlockRel Operator Command to Unlock/Release (Operator to Program) Ownership OCmd_Reset BOOL Operator command to reset all alarms requiring reset. OCmd_ResetAckAll BOOL Operator command to acknowledge and reset all alarms and latched shed conditions. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 19: Powerflex 6000 Drive Output Structure

    Maximum of speed feedback = MAX (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax). Val_MotorCurrent REAL Drive output current (amps). Val_MotorCurrentPct REAL Motor current (% full load amps). Val_MotorVoltage REAL Motor voltage (volts). Val_OutputPower REAL Drive output power (kW). Val_MotorPowerPct REAL Motor power (% rated power). Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 20 6 = Program (unlocked, Operator is default) 7 = Operator (unlocked, Program is default) 8 = Program (unlocked, Program is default) 9 = Operator (unlocked, Operator is default) Val_Owner DINT Current object owner ID (0 = not owned). Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 21 1 = Error in configuration: Alarm minimum On time or severity. Err_FdbkEU BOOL 1 = Error in configuration: Speed Fdbk EU Min = Max. Err_RefLim BOOL 1 = Error in configuration: Speed Ref Limit Min > Max. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 22 IOFault.Disabled Sts_FailToStartSuppressed BOOL FailToStart.Suppressed 1 = Fail to Start, Fail to Stop, Interlock Trip, Drive Fault, or I/O Fault alarm has been suppressed by Program. Sts_FailToStopSuppressed FailToStop.Suppressed Sts_IntlkTripSuppressed IntlkTrip.Suppressed Sts_DriveFaultSuppressed DriveFault.Suppressed Sts_IOFaultSuppressed IOFault.Suppressed Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 23: Powerflex 6000 Drive Local Configuration Tags

    P_PF6000 BOOL Unique parameter name for auto-discovery. PowerFlex 6000 Drive Local Configuration Tags Configuration parameters that are arrayed, string, or structure data types cannot be configured as parameters for Add-On Instructions. Configuration parameters of these types appear as local tags to the Add-On Instruction. Local tags can be...
  • Page 24 Fault code numbers for active faults in the drive (-1 = no fault). Val_FaultCode[5] Val_FaultCode[6] Val_FaultCode[7] Val_FaultCode[8] Val_FaultCode[9] Val_FaultDesc STRING_40[10] {…} Description of the drive fault (given Fault Code). Val_FaultDesc[0] STRING_40 Val_FaultDesc[1] Val_FaultDesc[2] Val_FaultDesc[3] Val_FaultDesc[4] Val_FaultDesc[5] Val_FaultDesc[6] Val_FaultDesc[7] Val_FaultDesc[8] Val_FaultDesc[9] Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 25: Operations

    IMPORTANT device operation with the operator or program regardless of whether the main mode is Program or Operator mode. See Rockwell Automation Library of Process Objects: Common Mode Block (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 26: Alarms

    Parameters of the P_Alarm object can be accessed by using the following convention: [P_Alarm Name].[P_Alarm Parameter]. See Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.

  • Page 27: Simulation

    On Powerup, the drive is treated as if it had been Commanded to Stop. Postscan (SFC Transition) No SFC Postscan logic is provided. See the Logix5000™ Controllers Add-On Instructions Programming Manual, publication 1756-PM010, for more information. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 28: Programming Example

    Configuration and name the drive. 2. Under Tasks, click in front of Main Task. 3. Double-click Main_Routine to open this ladder logic routine. 4. Right-click one of the rungs and choose Import rungs. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 29 During the import process, you can name the tags for the routine in the Import Configuration dialog box. 6. Click Tags in the Import Content tree and type the names of the variables that match your process and the drive name in the Final Name column. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 30 PowerFlex 6000 Drive (P_PF6000) Your ladder logic routine now looks like the example. Observe that the tag names and your drive's name are automatically placed in the instruction. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 31: Display Elements

    Display Element Description GO_P_VSD_R These display elements show the different motor positions. GO_P_VSD_U GO_P_VSD_D GO_P_VSD_Blower_R These display elements show the different blower positions. GO_P_VSD_Blower_L GO_P_VSD_Blower_U GO_P_VSD_Blower_D GO_P_VSD_Conveyer_R This display element illustrates a conveyer. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 32 These display elements show the different inline motor positions. GO_P_VSD_Inline_R GO_P_VSD_Inline_L GO_P_VSD_Inline_D GO_P_VSD_Pump_R These display elements show the different pump positions. GO_P_VSD_Pump_L GO_P_VSD_Pump_U GO_P_VSD_Agitator_D This display element illustrates an agitator. GO_P_VSD_Mixer_U This display elements shows a mixer. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 33 • Alarm indicator that changes color with the severity of an alarm State Text Maintenance Bypass Indicator Alarm Border Alarm Indicator Status/Quality Indicator Status/Quality Indicator Mode Indicator Speed Feedback Display Engineering Units Text Label Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 34: State Indicators

    Data Quality degraded: uncertain, test, simulation, substitution, or out of specification. The input or device has been disabled. Device not ready to operate. Speed reference limited to minimum/maximum. Motor is at target speed. Drive is accelerating. Drive is decelerating. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 35 When you navigate to the tab, the condition preventing operation is flagged. For the PowerFlex 6000 Drive Instruction, the Device Not Ready indicator appears under the following conditions: •...

  • Page 36: Mode Indicators

    This behavior can be changed by replacing the image files for these mode indicators with images that are not transparent. See Rockwell Automation Library of Process Objects: Common Mode Block (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information.

  • Page 37: Alarm Indicators

    Once you navigate to the tab, the bypassed item is flagged with this indicator. For the PowerFlex 6000 Drive Instruction, the Maintenance Bypass Indicator appears when the bypassable interlocks and permissives have been bypassed.

  • Page 38: Using Display Elements

    3. Type the tag or value in the Value column as specified in the Description column. You can click the ellipsis (. . .) to browse and select a tag. Values for items marked ‘(optional)’ can be left blank. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 39: Quick Display

    The Quick Display screen provides a means for operators to perform simple Quick Display interactions with the P_PF6000 instruction instance. From the Quick Display, you can navigate to the faceplate for full access for operation, maintenance, and configuration. Click to navigate to full faceplate. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 40: Faceplate

    • Drive Motion State (Accelerating, Decelerating, or At Speed) • Drive Ready indicator (Drive Ready, Drive Not Ready, or Drive Faulted) • Actual Speed and requested speed • Output current and output power • Torque current Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 41 Table 11 - Operator Tab Description Function Action Security Click to release Operator mode lock. Manual Device Operation (Code B) Click to lock in Operator mode. Click to request Program mode. Click to request Operator mode. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 42 The Operator tab also has a button to open the Run Time faceplate if the drive is configured to use the P_RunTime object (Cfg_HasRunTime = 1). When the object is not configured to have an P_RunTime instruction, the Run Time button is not displayed. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 43 PowerFlex 6000 Drive (P_PF6000) See these publication for more information: • Rockwell Automation Library of Process Objects: Interlock with First Out and Bypass (P_Intlk) Reference Manual, publication SYSLIB-RM004 • Rockwell Automation Library of Process Objects: Permissives with Bypass (P_Perm) Reference Manual, publication SYSLIB-RM007 •...
  • Page 44 Table 12 - Operator Tab Alarm Status Graphic Symbol Alarm Status In alarm (active alarm) In alarm and acknowledged Out of alarm but not acknowledged Alarm suppressed (by Program) Alarm disabled (by Maintenance) Alarm Shelved (by Operator) Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 45: Maintenance Tab

    The following table shows the functions on the Maintenance tab. Table 13 - Maintenance Tab Description Function Action Security Configuration Parameters Click for Maintenance mode. Equipment None Maintenance (Code C) Click to release Maintenance mode. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 46 (Code H) bypassable interlocks and permissives. In Override Mode, Check to have the bypassable Engineering Cfg_OvrdPermIntlk bypass interlocks interlocks and permissives bypassed Configuration and Permissives in Override mode. (Code E) that can be bypassed Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 47 Time after ‘Start’ for Type the amount of time to allow for Cfg_FailToStartT feedback before the drive’s run feedback to confirm fault (sec) that the drive has started before raising a Fail to Start alarm. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 48 Type the clamping limits for the • Cfg_MaxSpdRef Limits (Minimum speed reference. If a speed reference • Cfg_MinSpdRef and Maximum) outside this range is entered, the speed is clamped at these limits and Sts_SpeedLimited is asserted. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 49: Engineering Tab

    Engineering Cfg_SpeedFdbkEUMax the maximum feedback from Configuration (maximum) the drive. (Code E) Scaled Type an engineering unit value for Cfg_SpeedFdbkEUMIN the minimum speed feedback from (minimum) the drive. (This value is usually zero.) Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 50 If no mode is being requested, changing the default mode changes the mode IMPORTANT of the instruction. You must have FactoryTalk View security code E to select the default mode on this display. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 51 Logix tag/path. Clear Program Check to use Edge-triggered Program Cfg_PCmdClear commands upon Commands (default). receipt Clear the checkbox to use Level-triggered Program Commands. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 52 Time object in the controller must be the object name with the suffix ‘_RunTime’ . For example, if your P_PF6000 object has the name ‘Drive 123’ , then its Run Time object must be named ‘Drive 123_RunTime’ . Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 53 Stop Drive: The motor always stops on an interlock None On Interlock Trip trip. This item cannot be unchecked. It is displayed as a reminder that the Interlock Trip function always trips the motor. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 54 Stop commands with the Program, Program Keeps even if the instruction is in Operator Control in Operator mode. Mode IMPORTANT: Clear this box to have control of the drive Start and Stop follow Instruction mode. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 55 Clear this checkbox (= 0) to start/stop from the HMI or program only. Time to ramp speed Enter the time, in seconds, to ramp Cfg_SimRampT feedback in speed feedback when in Simulation. Loopback Test (sec) Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 56: Diagnostics Tab

    PowerFlex 6000 Drive (P_PF6000) Diagnostics Tab This tab is divided into three pages. Each page provides you with diagnostic feedback on the drive. Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 57: Trends Tab

    This tab shows trend charts of key device data over time. These faceplate trends provide a quick view of current device performance to supplement, but not replace, dedicated historical or live trend displays. Speed Feedback Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...

  • Page 58: Alarms Tab

    Table 19 - Alarm Severity Colors Color Definition Magenta Urgent High Yellow Medium Blue White (bell icon) Alarm has cleared but is unacknowledged Background (Light Gray) No alarm Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 59 The Alarm Acknowledge button is enabled if the alarm requires acknowledgment. Click the button with the check mark to acknowledge the alarm. See Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.

  • Page 60: Powerflex Drive Faceplate Help

    PowerFlex 6000 Drive (P_PF6000) PowerFlex Drive Faceplate Help The Faceplate Help is divided into two pages. Faceplate Help Page 1 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 61 PowerFlex 6000 Drive (P_PF6000) Faceplate Help Page 2 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 62 PowerFlex 6000 Drive (P_PF6000) Notes: Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017...
  • Page 64 New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

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