Rockwell Automation Allen-Bradley PowerFlex 755T Programming Manual
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Rockwell Automation Allen-Bradley PowerFlex 755T Programming Manual

Drives with totalforce control
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Front Cover
This manual links to PowerFlex Drives with TotalFORCE Control Parameters Reference Data,
publication 750-RD101, for parameters and PowerFlex Drives with TotalFORCE Control Conditions
Reference Data, publication 750-RD102, for fault, alarm, and condition codes. Download the
spreadsheets now for offline access.
PowerFlex Drives with
TotalFORCE Control
Firmware Revision 10.xxx...11.xxx
Programming Manual
Original Instructions

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 755T

  • Page 1 Front Cover This manual links to PowerFlex Drives with TotalFORCE Control Parameters Reference Data, publication 750-RD101, for parameters and PowerFlex Drives with TotalFORCE Control Conditions Reference Data, publication 750-RD102, for fault, alarm, and condition codes. Download the spreadsheets now for offline access. PowerFlex Drives with TotalFORCE Control Firmware Revision 10.xxx…11.xxx...

  • Page 2: Position Control - Profiler/Indexer

    If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Secure Erase........... 114 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 4 Additional Resources ......... . . 127 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 5: Summary Of Changes

    Download the spreadsheets for offline access. Download Firmware, AOP, Download firmware, associated files (such as AOP, EDS, and DTM), and access EDS, and Other Files product release notes from the Product Compatibility and Download Center at rok.auto/pcdc. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 6 Preface Notes: Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 7: Parameter Descriptions

    Device Identity and Authentication • Data Integrity and Authentication • Data Confidentiality Rockwell Automation uses the following products to implement CIP Security: • FactoryTalk® Policy Manager software (includes FactoryTalk System Services, version 6.20 or later) • FactoryTalk Linx software, version 6.11 or later (lets workstation software communicate securely using CIP Security) •...

  • Page 8: Apply And Remove Power

    • https://www.rockwellautomation.com/en-us/capabilities/ industrialsecurity/security-products/cip-security.html • CIP Security with Rockwell Automation Products Application Technique, publication SECURE-AT001 Apply and Remove Power The following procedures describe how to energize PowerFlex 755T products in both stand-alone and in system installations.
  • Page 9 1. Turn the fused disconnect switch (B) to the ‘Off’ position. 2. De-energize three-phase power (A). This may not be needed. Leave 24V auxiliary power (C) energized when the drive is not in operation. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 10 4. Leave the DC Precharge switches (F) for the Common Bus Inverters in the ‘On’ position when the drive system is not in operation. This step is not required for Common Bus Inverters without DC Precharge. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 11 6. After drive system boots up, clear faults related to the three-phase outage. De-energize De-energize the product in the following sequence: 1. Turn the fused disconnect switch (B) to the ‘Off’ position. 2. De-energize three-phase power (A). This may not be needed. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 12 5. Turn the fused disconnect switch (B) to the ‘On’ position. De-energize De-energize the product in the following sequence: 1. Turn the fused disconnect switch (B) to the ‘Off’ position. 2. De-energize three-phase power (A). This may not be needed. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 13 3. Leave the DC Precharge switches (F) for the Common Bus Inverters in the ‘On’ position when the drive system is not in operation. This step is not required for Common Bus Inverters without DC Precharge. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 14 ‘On’ position when the drive system is not in operation. This step is not required for Common Bus Inverters without DC Precharge. 6. Leave 24V auxiliary power (C) energized when the drive is not in operation. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 15: Parameter Descriptions

    These parameters have individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 16: Parameter Access Level

    Connected Components Workbench programming software displays Organized parameters in ‘Linear List’ or ‘File Group Parameter’ format. The ‘File Group Parameter’ format simplifies programming by dividing Files into groups of parameters that are used for similar functions. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 17: Overview And System Architecture

    It includes parameters for the Embedded EtherNet/IP interface. This port also contains parameters that configure port 9 (the application port) and port 10 (the primary motor control port). These parameters determine Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 18 Port 14 Line Side Power Parameters—PowerFlex 755T Products This port contains parameters that are related to the power hardware in the line side converter. These parameters monitor and configure the power modules, AC precharge, and LCL filters. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 19: Predictive Maintenance

    Drive Details window in Studio Logix 5000 Designer application. Figure 2 - Connected Components Workbench - Predictive Maintenance Page Predictive Maintenance objects and instances are listed in the PowerFlex Drives with TotalFORCE Control Parameters Reference Data, publication 750-RD101. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 20 Chapter 2 Parameter Organization Notes: Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 21 Position Control – Position Reference CAM Position Control – Profiler/Indexer 1 Position Control – Profiler/Indexer 2 Position Control – Roll Position Indicator Position Control – Spindle Orient Velocity Reference Overview Velocity Reference Selection Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 22 11-Series Inputs & Outputs – Digital 11-Series Inputs & Outputs – Analog 11-Series Inputs & Outputs – ATEX Control Logic Inverter Overload IT Motor Overload (1) This diagram is applicable to PowerFlex 755TS, 755TL, 755TR, and 755TM products. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 23: Diagram Conventions And Definitions

    Tst [A2] = pg Tst, Column A, Row 2 Constant value ‘d’ = Prefix refers to Diagnostic Item Number ex. d33 = Diagnostic Item 33 ‘X:YY’ = Parameter in PORT X TP0000 = Software Testpoint (Name and Number) Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 24: Line Side Converter Control Diagrams

    Chapter 3 PowerFlex 755T Control Block Diagrams Line Side Converter Control Diagrams Figure 3 - PowerFlex 755T Converter – Overview Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 25: Metering

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 4 - Metering Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 26: Phase Locked Loop

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 5 - Phase Locked Loop Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 27: Power Loss

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 6 - Power Loss Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 28: Line Side Converter Data

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 7 - Line Side Converter Data Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 29: Current Reference Generator

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 8 - Current Reference Generator Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 30: Reactive Power Control

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 9 - Reactive Power Control Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 31: Droop Control

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 10 - Droop Control Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 32: Dynamic Bus Control

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 11 - Dynamic Bus Control Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 33: Voltage Reference Generator

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 12 - Voltage Reference Generator Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 34: Voltage Control

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 13 - Voltage Control Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 35: Dc Bus Observer

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 14 - DC Bus Observer Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 36: Power Factor Correction

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 15 - Power Factor Correction Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 37: Current/Power Limits

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 16 - Current/Power Limits Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 38: Current Control

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 17 - Current Control Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 39: Lsc Control Configuration

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 18 - LSC Control Configuration Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 40: Drive Derating

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 19 - Drive Derating Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 41: Motor Side Inverter Control Diagrams

    Chapter 3 PowerFlex 755T Control Block Diagrams Motor Side Inverter Control Diagrams Figure 20 - Flux Vector Overview Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 42: Variable Frequency, Sv Overview

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 21 - Variable Frequency, SV Overview Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 43: Cbi Metering

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 22 - CBI Metering Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 44: Feedback Configuration & Status

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 23 - Feedback Configuration & Status Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 45: Position Homing

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 24 - Position Homing Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 46: Position Reference

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 25 - Position Reference 1 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 47: Position Reference - Move Profiles

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 26 - Position Reference – Move Profiles Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 48: Position Reference

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 27 - Position Reference 2 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 49: Position Regulator

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 28 - Position Regulator Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 50: Position Control - Phase Locked Loop

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 29 - Position Control – Phase Locked Loop Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 51: Position Control - Position Reference Cam

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 30 - Position Control – Position Reference CAM Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 52: Position Control - Profiler/Indexer

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 31 - Position Control – Profiler/Indexer 1 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 53 Chapter 3 PowerFlex 755T Control Block Diagrams Figure 32 - Position Control – Profiler/Indexer 2 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 54: Position Control - Roll Position Indicator

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 33 - Position Control – Roll Position Indicator Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 55: Position Control - Spindle Orient

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 34 - Position Control – Spindle Orient Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 56: Velocity Reference Overview

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 35 - Velocity Reference Overview Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 57: Velocity Reference Selection

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 36 - Velocity Reference Selection Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 58: Velocity Reference - All

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 37 - Velocity Reference – All Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 59: Velocity Reference - Flux Vector

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 38 - Velocity Reference – Flux Vector Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 60: Velocity Reference Flux Vector - Move Profiles

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 39 - Velocity Reference Flux Vector – Move Profiles Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 61: Velocity Reference Cam

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 40 - Velocity Reference CAM Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 62: Velocity Regulator - Flux Vector

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 41 - Velocity Regulator – Flux Vector Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 63: Torque Overview

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 42 - Torque Overview Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 64: Torque Reference Selection

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 43 - Torque Reference Selection Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 65: Load Observer

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 44 - Load Observer Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 66: Friction Compensation

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 45 - Friction Compensation Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 67: Torque Reference Cam

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 46 - Torque Reference CAM Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 68: Torque Reference

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 47 - Torque Reference Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 69: Torque Filters

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 48 - Torque Filters Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 70: Torque Control - Current, For Induction Motor

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 49 - Torque Control – Current, for Induction Motor Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 71: Torque Control - Current, For Permanent Magnet Motor

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 50 - Torque Control – Current, for Permanent Magnet Motor Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 72: Process Control

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 51 - Process Control 1 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 73 Chapter 3 PowerFlex 755T Control Block Diagrams Figure 52 - Process Control 2 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 74 Chapter 3 PowerFlex 755T Control Block Diagrams Figure 53 - Reference Notch Filter 1 for Crane Application Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 75 Chapter 3 PowerFlex 755T Control Block Diagrams Figure 54 - Pump Jack and Progressive Cavity Pump Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 76 Chapter 3 PowerFlex 755T Control Block Diagrams Figure 55 - Pump Off Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 77: Mop Control

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 56 - MOP Control Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 78: 22-Series Inputs & Outputs - Digital

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 57 - 22-Series Inputs & Outputs – Digital Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 79: 22-Series Inputs & Outputs - Analog

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 58 - 22-Series Inputs & Outputs – Analog Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 80: 11-Series Inputs & Outputs - Digital

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 59 - 11-Series Inputs & Outputs – Digital Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 81: 11-Series Inputs & Outputs - Analog

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 60 - 11-Series Inputs & Outputs – Analog Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 82: 11-Series Inputs & Outputs - Atex

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 61 - 11-Series Inputs & Outputs – ATEX Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 83: Control Logic

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 62 - Control Logic Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 84: Inverter Overload It

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 63 - Inverter Overload IT Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 85: Motor Overload

    Chapter 3 PowerFlex 755T Control Block Diagrams Figure 64 - Motor Overload Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 86 Chapter 3 PowerFlex 755T Control Block Diagrams Figure 65 - High Speed Trend Wizard Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 87: Fault And Alarm Code Descriptions

    Download the spreadsheet for offline access. To view the fault, alarm, event, and exception code descriptions and for full functionality (filter and search), open the file in the Microsoft Excel application. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 88: Faults

    Port 0: Diagnostics File, Fault/Alarm Info Group • Port 10: Diagnostics File, Status Group • Port 10: Diagnostics File, Fault/Alarm Info Group • Port 13: Diagnostics File, Status Group • Port 13: Diagnostics File, Fault/Alarm Info Group Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 89: Him Indication (Fault Display Screen)

    3. After corrective action has been taken, clear the fault by one of these methods: Press Stop (if running the drive will stop) Cycle drive power Select the ‘Clear’ soft key on the HIM Diagnostic folder Faults menu. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 90: Status Indicators

    LNK2 (Link 2) network. Adapter is properly connected (10 Mbps) and transmitting data packets on the Flashing network. Yellow Steady Adapter is properly connected (10 Mbps) but is not transmitting on the network. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 91 7-Segment Display The PLI initialization is complete. Right Fiber is online. Display Left Display The PLI is faulted. PWM is enabled. Frame 8 and larger board orientation shown. Frame 7 is the opposite orientation. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 92 • If there are multiple fault codes, the display cycles through the codes and displays each code for 2 seconds. • If the device is faulted, the display only indicates fault codes. Alarm codes are omitted. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 93 Chapter 4 Troubleshooting Figure 67 - AC Precharge Location Frame 8 Input Bay Frame 7 Drive Frame 9 Input Bay Frame 10…15 Input Bay Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 94 MCB Overcurrent Flashing 14010 240V AC Loss Fault Flashing 14011 240V AC Over Voltage Flashing 14012 Fused Disconnect Open (MCB closed) Steady 14127 MCB Life Threshold Exceeded Steady 14128 PCC Life Threshold Exceeded Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 95 • If there are multiple fault codes, the display cycles through the codes and displays each code for 2 seconds. 7-Segment Display • If the device is faulted, the display only indicates fault codes. Alarm codes are omitted. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 96 240V AC Over Voltage Flashing 12012 Fused Disconnect Open (MCS closed) Flashing 12050 Bus Fuse Harness Flashing 12051 Bus Positive Fuse Blown Flashing 12052 Bus Negative Fuse Blown Steady 12053 Molded Case Switch Life Threshold Exceeded Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 97 Blink 2 Count Clock fault Blink 3 Count Firmware fault Blink 4 Count FLEXBUS fault Blink 5 Count PRGM fault Blink 6 Count FPGA PRGM fault Blink 7 Count SFLASH PRGM fault Control Pod Assembly Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 98: Setting Factory Defaults

    Also, the High Speed Trending configuration and the internal date and time properties are not reset by this operation. Port 0: Product Config File, Preferences Group Number Display Name Full Name Access Level User Access Level Language Display Language Velocity Units Velocity Units Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 99 ATTENTION: Unintended parameter value can result due to This Port Only reset. Parameter 0:457 [Purge Frequency] is reset to the default value when a Set Defaults for This Port Only is applied to port 10 or port 11. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 100: Fan Usage By Product

    IP20, NEMA/UL Open Type IP20, NEMA/UL Type1 IP66, NEMA/UL Type 4X/12 IP54, NEMA/UL Type 12 Control Pod Fan Present Present Present None Stirring Fan Present Present Present Present Heatsink Fan Present Present Present Present Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 101 Present (with option) Present (with option) Present (with option) Present (with option) Present (with option) Wire Bay Fan Present Present Present Present Present Present Control Bay Fan None None None None None None Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 102: Hardware Service Manual

    • 2-wire control requires Run, Run Forward, Run Reverse, or Jog input None Wire inputs correctly. • 3-wire control requires Start and Stop inputs • Verify 24 Volt Common is connected to Digital Input Common Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 103 Indication Corrective Action 1. Correctly enter motor nameplate data. Motor data was incorrectly entered or None 2. Perform ‘Static Tune’ or ‘Rotate Tune’ Autotune was not performed. Autotune procedure. See parameter 10:910 [Autotune]. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 104 Problems adding a datalink. Cause(s) Indication Corrective Action Verify that a PLC is not communication Another device is communicating with the with the drive. Disconnect None processor. communication cable or inhibit communication in PLC software. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 105: Testpoint Codes And Functions

    Feedback Gear Ratio function. Position units are encoder edge counts. The output of the Load Position Feedback Gear Ratio function. When re-accumulated this becomes LdPsn Geared DINT Cnts 10:1748 [Psn Load Actual]. Position units are encoder edge counts. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 106 Electrical speed generated in FV open loop control OloopOmegaOutput REAL mode. Rotor speed generated in FV open loop control OmegaRotor REAL mode. A-phase simultaneously sampled current feedback IaFbk REAL scaled to units of the system. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 107 This signal is the flux regulator output feed forward FluxRegFdFwd REAL term. If this signal is non-zero, then the flux regulator is 192 FlxRegOmgLim not active. If this signal is zero, then the flux DINT regulator is active. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 108 REAL VSec This is the motor rated torque value in N•m that is 263 MtrRtdTrq REAL calculated from motor name plate data. 264 SlipGnRtd This is the rated slip gain value. REAL R/S/A Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 109 The calculated minimum possible value of the DC VbusRefLoLim REAL Volts Bus command. The calculated maximum possible value of the DC VbusRefHiLim REAL Volts Bus command. A status signal indicates if the bus reference is VbusLimSts DINT limited. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 110 The output signal of the current regulator used to regulate the active current component which CurRegqOut REAL Volts includes the effect of both the proportional action and the integral action. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 111 CurRegqP current regulator used to regulate the active current REAL Volts component. The limited value of the magnitude of the voltage VltRefLim reference used to generate the three phase REAL Volts modulator signals. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 112: Reset As Shipped

    Wait for the STS indicator to turn flashing red and the ENET indicator to turn solid red. 6. Power down the product. 7. Set the IP address switches to the positions recorded in step 3. 8. Power up the product. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 113: Recovery Mode

    10. Wait for the STS indicator to turn flashing red and ENET indicator to turn steady red. 11. Power down the product. 12. Set the IP address switches to the positions recorded in step 3. 13. Power up the product. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 114: Secure Erase

    10. Power down the product. To return the product to service: 1. Set the IP address switches to the positions recorded in step 3. 2. Power up the product. 3. Recommission the product. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 115: Configurable Lcl Filter Capacitor Failure Response

    ‘Attention’ and properly certified the application, set bit 5 ‘CapORsncAlrm’ of parameter 13:40 [Conv Options Cfg]. This action removes Fault 56, ‘CapOvrRsncCfg’. It allows parameter 0:453 [CapOvrRsncActn] to be set to 0 ‘Alarm’, enabling an alarm instead of a fault. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 116: Powerflex 755T Lifting/Torque Proving

    This action removes Alarm 9014 ‘TP Encls Config’ and allows bit 1 ‘Encoderless’ of parameter 9:50 [Trq Prove Cfg] to be changed to 1 enabling encoderless TorqProve. For information on TorqProve applications, see the PowerFlex 750-Series with TotalFORCE Control reference manual, publication 750-RM100. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 117: Technical Support Options

    The information gathered by the wizard is saved as a text file and can be emailed to your remote technical support contact. IMPORTANT The Tech Support wizard cannot be accessed when not connected. Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 118 Chapter 4 Troubleshooting Notes: Rockwell Automation Publication 750-PM101B-EN-P - April 2022...

  • Page 119: Compatible Allen-Bradley Servo Motors

    40.2 10.70 5000 MPM-B1652C 166.7 2500 3.80 23.8 16.00 2500 MPM-B1652E 233.3 3500 4.30 42.8 19.40 3500 MPM-B1652F 11.0 233.3 3500 4.30 59.5 19.40 4500 MPM-B1653C 10.5 133.3 2000 4.60 41.9 26.80 2500 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 120 113.2 110.00 2000 MPL-B960B 29.7 62.0 12.70 63.6 130.00 1200 MPL-B960C 38.9 76.0 1140 14.80 88.4 124.30 1500 MPL-B960D 50.2 76.7 1150 15.00 102.5 124.30 2000 MPL-B980B 31.8 59.3 15.02 70.7 162.70 1000 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 121 1326AS-B860C 17.6 77.3 1160 6.00 44.4 49.30 2000 1326AH-B330F 3000 0.75 3000 1326AH-B440F 2500 1.22 13.8 2500 1326AH-B540F 11.1 2500 2.60 47.2 2500 3050R-7 66.0 50.0 30.00 132.0 11050R-7 218.0 50.0 110.00 436.0 Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 122 Appendix A Permanent Magnet Motors Notes: Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 123 CAM 51 DC bus observer 35 profiler/indexer 1 52 default parameter settings 98 profiler/indexer 2 53 downloads, firmware and other files 5 roll position indicator 54 drive derating 40 spindle orient 55 Rockwell Automation Publication 750-RM100B-EN-P - August 2021...
  • Page 124 103 metering 25 start MOP control 77 problems with 102 motor startup information 7 direction 104 operation is unstable 103 status indicators 90 AC precharge 92 motor overload 85 Rockwell Automation Publication 750-RM100B-EN-P - August 2021...
  • Page 125 SV overview 42 velocity reference all 58 CAM 61 flux vector 59 flux vector move profiles 60 overview 56 selection 57 velocity regulator flux vector 62 voltage control 34 voltage reference generator 33 Rockwell Automation Publication 750-RM100B-EN-P - August 2021...
  • Page 126 Rockwell Automation Publication 750-RM100B-EN-P - August 2021...

  • Page 127: Additional Resources

    PowerFlex Drives with TotalFORCE Control Programming Manual Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description PowerFlex Drives with TotalFORCE Control Parameters Reference Data, Provides the parameters for PowerFlex products with TotalFORCE control. publication...
  • Page 128 ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features. CIP Security with Rockwell Automation Products Application Technique, Describes how to plan an implement a Rockwell Automation system that support the CIP SECURE-AT001 Security protocol. Industrial Components Preventive Maintenance, Enclosures, and Contact...
  • Page 129 PowerFlex Drives with TotalFORCE Control Programming Manual Rockwell Automation Publication 750-PM101B-EN-P - April 2022...
  • Page 130 Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, CompactLogix, Connected Components Workbench, ControlLogix, DeviceLogix, expanding human possibility, FactoryTalk, PowerFlex, Rockwell Automation, Studio 5000, Studio 5000 Logix Designer, TorqueProve, and TotalFORCE are trademarks of Rockwell Automation, Inc.

This manual is also suitable for:

Allen-bradley powerflex 755tlAllen-bradley powerflex 755trAllen-bradley powerflex 755tm

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