Rockwell Automation Allen-Bradley Dialog Plus 1503D Manuals

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Rockwell Automation Allen-Bradley Dialog Plus 1503D User Manual (206 pages)

Medium Voltage Motor Controller

Brand: Rockwell Automation | Category: Controller | Size: 7 MB

Table of Contents
3
Preface
9
Service Procedure
9
1503D - Chassis Mount Retrofit Controller
11
1560D - Retrofit Controller
11
Description
11
Documentation
11
Manual Objectives
11
Product Overview
11
1562D - Combination Controller
12
Dialog Plus™ Control Module
12
Selectable Kickstart
13
Soft Start
13
Starting Modes
13
Current Limit Start
14
Dual Ramp Start
15
Full Voltage Start
15
Overload
16
Protection and Diagnostics
16
Stall Protection and Jam Detection
18
Line Faults
19
Open Gate
19
Excessive Starts/Hour
20
Metering
20
Overtemperature
20
Underload
20
Communication
21
Control Options
22
Programming
22
Soft Stop Option
22
Status Indication
22
Application Considerations
23
Pump Control Option
23
Preset Slow Speed Option
25
SMB™ Smart Motor Braking Option
25
Slow Speed with Braking Option
26
Hardware Description
27
Power Module
27
Self-Powered Silicon-Controlled Rectifier Gate Driver Board
27
Interface Board
28
Typical MV Dialog Plus Power System Diagram
29
Bulletin 1562D • Basic Control - Soft Stop or Pump Control
30
Bulletin 1562D • Basic Control - Standard Module
30
Functional Description
30
Bulletin 1562D • Scanport Control - Soft Stop or Pump Control
31
Bulletin 1562D • Scanport Control - Standard Module
31
Bulletin 1560D • Basic Control - Soft Stop or Pump Control
32
Bulletin 1560D • Basic Control - Standard Module
32
Receiving
39
Safety and Codes
39
Unpacking and Inspection
39
General Precautions
40
Transportation and Handling
40
Installation Site
41
Mounting
41
Grounding Practices
42
Recommended Torque Values
42
Power Connections
43
Interlocking
46
Power Wiring
46
Control Cables
47
Fan
47
Fiber-Optic Cables
47
Ground Bus Bar
47
Installation
47
Physical Location
47
Power and Control Wiring
47
Power Factor Correction Capacitors
48
Surge Arrestor Protection Devices
50
Emergency Bypass
51
Motor Overload Protection
51
Multi-Motor Protection
51
Two-Speed Motors
51
Human Interface Module
52
Connecting the Human Interface Module to the Controller
53
Control Enable
55
Communication Modules
56
Accessory Requirements
57
Wiring
57
Converter Modules
58
Control Terminal Designations
60
Commissioning Procedure
61
Preliminary Set-Up
61
System Characteristics
62
MV Dialog Plus™ Module
63
Preliminary Check
63
Programming
63
Hi-Pot and Megger Test
64
Power Supply Tests
66
Control Function Tests
69
Resistance Checks
70
Start-Up
70
Keypad Description
71
Overview
71
Programming Menu
71
Password
75
Search
75
Electrically Erasable Programmable Read-Only Memory (EEPROM)
76
Parameter Management
76
Random Access Memory (RAM)
76
Read-Only Memory (ROM)
76
Using Parameter Management
77
Current Limit Start
78
Parameter Modification
78
Soft Start
78
Dual Ramp Start
80
Full Voltage Start
80
Basic Setup
81
Advanced Setup
82
Example Settings
83
Calibration
85
Motor Data Entry
85
Overview
85
Metering
87
Overview
87
Viewing Metering Data
87
Human Interface Module
89
Options
89
Overview
89
Control Wiring for Scanport Control
92
Programming Parameters
92
Soft Stop Option
93
Pump Control Option
94
SMB Smart Motor Braking Option
95
Preset Slow Speed Option
96
Slow Speed with Braking Option
97
Control Wiring
99
Logic Control Data
99
Overview
99
Serial Communications
99
Control Enable
100
Parameter Listing
101
Reference/Feedback
101
Scale Factor Conversion
101
SMC Status Data
101
Datalinks/Slc Block Transfers
102
Display Unit Equivalents
102
Interfacing
102
Processing Time
102
Remote I/O Examples
104
Example #2 - SLC 500 Controller with Block Transfer
108
1203-GK5 Communication Module Switch Settings
126
Devicenet Examples
126
Explicit Messaging
131
Example Ladder Logic Program
135
Clear Fault
137
Fault Display
137
Overview
137
Fault Buffer
138
Fault Codes
138
Fault Auxiliary Contact
139
Fault Definitions
139
General Notes and Warnings
143
Troubleshooting
143
Fault Identification
144
Fault Display Explanation
145
Control Module Removal
149
Voltage Feedback Circuit Tests
150
IGDPS Boards
151
IGDPS Board Leds
152
Circuit Board Replacement
153
Power Circuit Troubleshooting
154
Thyristor Testing
154
SCR Replacement Procedure
155
Snubber and Resistor Circuit Testing
169
Snubber Resistor Replacement
171
Contamination
183
Periodic Inspection
183
Safety and Preventative
183
Coils
184
Terminals
184
Vacuum Bottles
184
Final Check out
185
Overload Maintenance after a Fault Condition
185
Solid-State Devices
185
Static-Sensitive Items
185
Barriers
186
Control Components - Electronic
186
Fans
186
Interlocks
186
Keep Good Maintenance Records
186
Power Components
186
Parameter Information
187
Parameter List
187
Parameter Text/Display Unit Cross-Reference
192
Spare Parts
193
Accessories
202
Appendix C Accessories

202

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Rockwell Automation Allen-Bradley Dialog Plus 1503D Manuals

Rockwell Automation Allen-Bradley Dialog Plus 1503D User Manual (206 pages)

Table of Contents

Appendix C Accessories

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