Related Manuals for Rockwell Automation Allen-Bradley PowerFlex 700 Series
Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 700 Series
- Page 1 Migration Guide PowerFlex 700 Drives to PowerFlex 750-Series Drives Catalog Numbers XXX XXX XXXX XXX XXX XXX...
- Page 2 In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
16 Bit-based Processors (PLC5) ....... 66 Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 4 Table of Contents Notes: Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 5: Overview
Provides general guidelines for installing an Allen-Bradley industrial automation publication 1770-4.1 system. You can view or download publications at http://www.rockwellautomation.com/ literature/. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 6 Preface Notes: Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 7: Available Slots
The following figure shows the hardware enable jumper locations. Figure 1 - Hardware Enable Jumper Locations on PowerFlex 750-Series Drives PowerFlex 753 Drives (All Frames) PowerFlex 755 Drives (Frames 2…7) PowerFlex 755 Drive (Frame 8) Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 8: Specifications And Features
110%-60 s, 150%-3 s 110%-60 s, 150%-3 s 110%-60 s, 150%-3 s Heavy duty 150%-60 s, 200%-3 s 150%-60 s, 200%-3 s 150%-60 s, 180%-3 s 150%-60 s, 180%-3 s (1) Frame 8 only. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 9 (4) Standard on Frames 0…3 and optional on Frames 4…6. (5) Frames 2…5 only. (6) Frames 6 and 7 only. (7) Frames 2…7 only. (8) Standard on Frames 2…5 and optional on Frames 6…7. (9) Frame 8 only. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 10 Standard Standard Standard Standard Drive overload protection Standard Standard Standard Standard Advanced diagnostics Standard Standard Standard Standard (1) Frames 0…6 only. (2) With encoder. (3) Without encoder. (4) Advanced. (5) Advanced and non-advanced. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 11 (1) Battery preserves the real time clock setting when power to the drive is lost or cycled, and provides absolute time stamping in fault queues. (2) Advanced. (3) A3 or A6 family. (4) DeviceLogix. (5) A6 family only. (6) With A6 HIM. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 12 Siemens P1 Optional Uni-Telway Optional Optional Optional Optional (1) Tools available are RSLogix 5000 (version 16 or greater), DriveExplorer, and DriveExecutive. (2) A3 or A6 family. (3) A6 family only. (4) Limited parameter accessibility. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 13: Powerflex Drive Conversion Guide
(3) Height dimension shown for a drive mounted in a cabinet; height dimension is 976.5 mm with required junction box if not cabinet-mounted. (4) Frame enclosure is IP20, NEMA/UL Type 1 MCC style. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 14: Dimensions
750-Series 134.5 (5.30) 100.0 (3.94) 212.0 (8.35) 424.2 (16.70) 404.2 (15.91) 222.2 (8.75) 497.1 (19.57) 38.0 (1.50) 190.0 (7.48) 158.0 (6.22) 212.0 (8.35) 454.0 (17.87) 435.0 (17.13) 223.1 (8.78) 530.1 (20.87) 38.0 (1.50) Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 15 Frame 4 w/NEMA 1 Kit Dimensions mm (in.) Drive Frame 222.0 (8.74) 192.0 (7.56) 200.0 (7.87) 517.5 (20.37) 500.0 (19.69) 750-Series 222.0 (8.74) 194.0 (7.64) 212.0 (8.35) 474.0 (18.66) 455.0 (17.91) 222.7 (8.77) 564.4 (22.22) 154.7 (6.09) Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 16 Frame 5 w/NEMA 1 Kit Dimensions mm (in.) Drive Frame 220.0 (8.66) 192.0 (7.56) 201.7 (7.94) 758.8 (29.87) 738.2 (29.06) 750-Series 270.0 (10.63) 238.0 (9.37) 212.0 (8.35) 550.0 (21.65) 531.0 (20.91) 222.7 (8.77) 665.4 (26.20) 155.0 (6.10) Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 17 HOT surfaces can cause severe burns Dimensions mm (in.) Drive Frame 308.9 (12.16) 225.0 (8.86) 275.4 (10.84) 644.5 (25.37) 625.0 (24.61) 750-Series 270.0 (10.63) 238.0 (9.37) 212.0 (8.35) 550.0 (21.65) 531.0 (20.91) 222.7 (8.77) 665.4 (26.20) 155.0 (6.10) Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 18 HOT surfaces can cause severe burns Dimensions mm (in.) Drive Frame 308.9 (12.16) 225.0 (8.86) 275.4 (10.84) 644.5 (25.37) 625.0 (24.61) 750-Series 308.0 (12.13) 283.0 (11.14) 346.4 (13.64) 665.5 (26.20) 609.0 (23.98) 346.7 (13.65) 945.1 (37.21) — Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 19 Dimensions mm (in.) Drive Frame 403.9 (15.90) 300.0 (11.81) 275.5 (10.85) 850.0 (33.46) 825.0 (32.48) 126.3 (4.97) 750-Series 308.0 (12.13) 283.0 (11.14) 346.4 (13.64) 665.5 (26.20) 609.0 (23.98) 346.7 (13.65 945.1 (37.21) — Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 20 Frame 7 w/NEMA 1 Kit Dimensions mm (in.) Drive Frame 514.4 (20.25) 477.3 (18.79) 406.9 (16.02) 1447.8 (57.0) 1498.6 (59.0) 750-Series 430.0 (16.93) 380.0 (14.96) 349.6 (13.76) 881.5 (34.7) 838.0 (33.0) 561.0 (22.08) 389.2 (15.32) Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 21 380.0 (14.96) 349.6 (13.76) 881.5 (34.7) 838.0 (33.0) (1) For PowerFlex 700 drive catalog numbers 20Bx365…20Bx481. (2) For PowerFlex 700 drive catalog numbers 20Bx535 and 20Bx600. (3) For PowerFlex 700 drive catalog number 20Bx730. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 22 2373.9 (93.46) 1016.0 (40.0) 750-Series 430.0 (16.93) 380.0 (14.96) 561.0 (22.08) 1271.0 (50.04) 825.0 (32.48) 339.2 (13.35) (1) For PowerFlex 700 drive catalog numbers 20Bx365…20Bx481. (2) For PowerFlex 700 drive catalog numbers 20Bx535…20Bx730. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 23 800.0 (31.5) (1) For PowerFlex 700 drive catalog numbers 20Bx365…20Bx481. (2) For PowerFlex 700 drive catalog numbers 20Bx535…20Bx730. (3) For 2500 MCC cabinet enclosure code B. (4) For 2500 MCC cabinet enclosure code L. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 24 2453.0 (96.6) 2300.0 (90.6) 800.0 (31.5) (1) For 2500 MCC cabinet enclosure code B. (2) For 2500 MCC cabinet enclosure code L. (1) PowerFlex 753 drive is not available in a Frame 8 model. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 25: Power Terminal Comparison
Important: The Auxiliary Control Power Supply must not be used with any Standard Control drive or any 200/240V PowerFlex 700 drive, Standard or Vector Control. (3) Maximum/minimum sizes that the terminal block will accept—these are not recommendations. (4) Refer to the terminal block label inside the drive. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 26 U (T1) To motor V (T2) W (T3) R (L1) AC line input power Three-phase = R, S & T S (L2) Single-phase = R & S only T (L3) (1) Frames 0…7 only. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 27 Chapter 1 Figure 13 - PowerFlex 700 Drive Terminal Block Locations Frames 0 & 1 Frame 2 Frames 3 & 4 Frame 5 Frame 6 DC input drives only DC input drives only Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 28 Chapter 1 Drive Selection Considerations Figure 14 - PowerFlex 700 Drive Terminal Block Locations (continued) Frame 7 Frames 8 & 9 DC input drives only Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 29 Drive Selection Considerations Chapter 1 Figure 15 - PowerFlex 700 Drive Terminal Block Locations (continued) Frame 10 AC Input shown DC Input Drives use the Inverter (Left) Bay only Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 30 125…200 Hp, Normal Duty 125…200 Hp, Normal Duty BR2* BR1* DC– DC– BR2* BR1* (1) BR1 and BR2 terminals will be present only on Frame 4…6 drives ordered with the Brake IGBT option. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 31 OUTPUT 8 & 9 DC –* DC – * for DC link choke wiring DC Bus/Brake (top of drive) DC+* DC – DC Bus/Brake (top of drive) (IP20 Versions Only) (IP20 Versions Only) Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 32: Powerflex 750-Series Drives
10 mm hex deep-socket 3.4 N•m (30 lb•in) 10 mm hex deep-socket 3.4 N•m (30 lb•in) 10 mm hex deep-socket 11.3 N•m (100 lb•in) 13 mm hex socket 11.3 N•m (100 lb•in) 13 mm hex socket Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 33 Terminating point to chassis ground for incoming AC line, Conduit Box motor shields, and control wire shields Optional EMC Plate Terminating point to chassis ground for incoming AC line, motor shields, and control wire shields Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 34 Terminating point to chassis ground for incoming AC line and motor shield DC Bus and Brake Terminals +DC, -DC, BR1, BR2 PE-A and PE-B MOV and CMC jumper wires DC+ and DC- Bus voltage test points Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 35 DC+, DC- (requires field installed kit 20-750-BUS1-F8) Power Bus U/T1, V/T2, W/T3 PE Grounding Bar Terminating point to chassis ground for incoming AC line and motor shield DC+ and DC- Bus voltage test points Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 36 Chapter 1 Drive Selection Considerations Figure 19 - PowerFlex 750-Series Power Terminal Blocks Frame Power Terminal Blocks BR1 BR2 +DC -DC Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 37 (1) DC Bus Terminals are optional on Frame 6 and 7 drives: catalog number position 5. (2) Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12. Refer to Catalog Number Explanation on page Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 38: Control Terminal Comparison
750- Series I/O Modules for additional I/O. The PowerFlex 753 contains some I/O resident to the main control board and also uses optional I/O. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 39: Powerflex 700 Drives I/O Cassette Terminals
(5) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. (6) 150 mA maximum Load. Not present on 115V versions. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 40 (5) 150 mA maximum Load. Not present on 115V versions. (6) For more information, see the Auxiliary Control Power Supply section of the PowerFlex 700 Adjustable Frequency AC Drive - Frames 7…10 Installation Instructions, publication 20B-IN014. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 41 Single channel or quadrature A input Encoder A (1) Jumper-selectable +5/12V is available on PowerFlex 700 Drive ENC-1 encoder boards. (2) Z channel can be used as a pulse input while A & B are used for encoder. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 42: Powerflex 753 Drives Main Control Board I/O
Table 19 - PowerFlex 753 Drive TB2 Terminal Designations Terminal Name Description R0NC Relay 0 N.C. Output Relay 0 normally closed contact Relay 0 Common Output Relay 0 common R0NC R0NO Relay 0 N.O. Output Relay 0 normally open contact R0NO Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 43: Powerflex 755 Drives Main Control Board I/O
Digital input common Di C Di 0dc Digital Input 24V DC Connections for DC power supply Di 0dc +24V +24 Volt Power Connections for drive supplied 24V power +24V 24VC 24 Volt Common 24VC Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 44: Powerflex 750-Series Option Module
Drive Selection Considerations PowerFlex 750-Series Option Module See the “Option Module Installation” section of the PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001, for more information about optional I/O modules. Cat. Nos. 20-750-2262C-2R, 20-750-2262D-2R, 20-750-2263C-1R2T Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 45 Transistor Output 0 Transistor output Rating: 24V DC = 1 A max. Transistor Output Common Resistive Transistor Output 1 (1) -2R suffix signifies two relays and -1R2T signifies one relay and two transistor outputs. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 46: Powerflex Drive Catalog Numbers
540V DC — 78.2 18.5 650V DC — 325V DC — 540V DC — 650V DC — 810V DC — 932V DC — (1) Only available for Frame 5 and Frame 6 drives. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 47 (1) Only available for Frame 5 and Frame 6 drives, 400V…690V. (2) Only available for Frames 7…10 drives. (3) Only available with vector control option. (4) Only available for Frame 8 and Frame 9 drives. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 48 Internal Braking Resistor Vector 115V AC Code With Resistor Standard None (1) Vector control options uses DPI only. Frame 7…10 drives only accept vector control. (1) Not available for Frame 3 drives or higher. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 49 (1) Only one option of this type may be selected. Jumper installed (2) Contactor options are not available for systems with MCC power bus. (1) Jumpers are included for field configuration as desired. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
- Page 50 N drive that provides a NEMA/UL Type 4X/12 back. (2) Available as a drive with cabinet options (21G). MCC power bus is not UL (2) Available as a drive with cabinet options (21G). MCC power bus is not UL listed. listed. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 51: Drive Configuration
The three-wire control method is Start/Stop/Direction. The digital control inputs use the drive’s internal 24V DC supply, and the analog speed follower reference uses a 10K Ώ potentiometer wired to the drive’s internal 10V DC power supply. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 52 R0NC Relay 0 NC Direction 29 Digital In 3 R1NO Relay 1 NO 30 Digital In 4 R1C Relay 1 Common 31 Digital In 5 R1NC Relay 1 NC Digital In 6/Hardware En Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 53: Three-Wire Control Parameter Comparison
(1) The PowerFlex 753 drive offers parameters for speed direction (forward and reverse) that are not available in the PowerFlex 700 series. “P” in all parentheses is an abbreviation for Parameter. For best possible settings, perform an auto-tune (Rotate Tune) on the connected motor to pair the motor to the drive. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 54 (2) The PowerFlex 750-Series drive offers parameters for speed direction (forward and reverse) that are not available in the PowerFlex 700 series. “P” in all parentheses is an abbreviation for Parameter. For best possible settings, perform an auto-tune (Rotate Tune) on the connected motor to pair the motor to the drive. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 55: Two-Wire Control With Analog Input Speed Reference
The two-wire control method is Run Fwd/Run Rev. The digital control inputs use the drive’s internal 24V DC supply, and the analog input speed comes from a 0…10V or 4…20 mA external reference. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 56 28 Digital In 2 R0NC Relay 0 NC 29 Digital In 3 R1NO Relay 1 NO 30 Digital In 4 R1C Relay 1 Common 31 Digital In 5 R1NC Relay 1 NC Digital In 6/Hardware En Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 57: Two-Wire Control Parameter Comparison
(1) The PowerFlex 753 drive offers parameters for speed direction (forward and reverse) that are not available in the PowerFlex 700 series. “P” in all parentheses is an abbreviation for Parameter. For best possible settings, perform an auto-tune (Rotate Tune) on the connected motor to pair the motor to the drive. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 58 (2) The PowerFlex 750-Series drive offers parameters for speed direction (forward and reverse) that are not available in the PowerFlex 700 series. “P” in all parentheses is an abbreviation for Parameter. For best possible settings, perform an auto-tune (Rotate Tune) on the connected motor to pair the motor to the drive. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 59: Two-Wire Control With Preset Speeds
The two-wire control method is Run Fwd/Run Rev with Preset Preference. The digital control inputs use the drive’s internal 24V DC supply, and the speed reference is determined by the three speed-select digital inputs. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 60: Two-Wire Control Parameter Comparison
Speed Select 3 Digital In 6/Hardware En Two-wire Control Parameter Comparison The following minimum parameters are required to configure the PowerFlex 750-Series drive motor attributes for the two-wire with analog speed reference control method. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 61 (3) The PowerFlex 750-Series drive offers parameters for speed direction (forward and reverse) that are not available in the PowerFlex 700 series. “P” in all parentheses is an abbreviation for Parameter. For best possible settings, perform an auto-tune (Rotate Tune) on the connected motor to pair the motor to the drive. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010...
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Page 62: Preset Speeds
Preset Speed 5 Preset Speed 6 Preset Speed 6 Preset Speed 7 Preset Speed 7 Speed-select input functionality changed with the PowerFlex 755 drive, IMPORTANT which impacts how a PowerFlex 700 drive is migrated. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 63: Overview
PowerFlex 750-Series drives, and introduce the dedicated communications that are in the PowerFlex 750-Series drives. Because of the wide variety of networks, processors, and drive options to consider, only migration guidelines will be covered instead of step-by-step procedures. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 64: 20-Comm Carrier Adapters
20-COMM adapters provide. For additional information, see the PowerFlex 750-Series Drive DeviceNet Option Module User Manual, publication 750COM-UM002, and the PowerFlex 20-750-CNETC Coaxial ControlNet Option Module User Manual, publication 750COM-UM003. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 65: Powerflex 755 Embedded Ethernet/Ip Adapter
The I/O image will vary greatly dependent of the communications adaptor and thus user should consult the “Using the I/O” section of the respective I/O adaptor user manual. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... -
Page 66: Bit-Based Processors (Plc5)
Refer to Rockwell Knowledgebase online document 65712, Using 20-COMM with PowerFlex 755 and 753 with a 16-bit controller, for further information. You must have or create an account with registered log-in information to access this online Rockwell Automation database. Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010... - Page 68 Rockwell Automation representative. New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.