Table Of Contents - Flowserve VTP User Instructions

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 - 02-15
CONTENTS
1 INTRODUCTION AND SAFETY ....................... 4
1.1 General ............................................................ 4
1.2 CE Marking and Approvals .............................. 4
1.3 Disclaimer ........................................................ 4
1.4 Copyright ......................................................... 4
1.5 Duty Conditions ............................................... 4
1.6 Safety .............................................................. 5
1.7 Safety Labels Summary .................................. 8
1.8 Specific Machine Performance ........................ 8
1.9 Noise Level ...................................................... 8
1.10 Specific machine performance ................ 9
2 TRANSPORT AND STORAGE ....................... 10
2.1 Consignment receipt and unpacking ............. 10
2.2 Handling ........................................................ 10
2.3 Lifting ............................................................. 10
2.4 Storage .......................................................... 14
2.5 Recycling and End of Product Life ................ 14
3 DESCRIPTION ................................................ 14
3.1 Configuration ................................................. 14
3.2 Nomenclature ................................................ 16
3.3 Design of Major Parts .................................... 17
3.4 Performance and Operation Limits................ 21
4 INSTALLATION ............................................... 21
4.1 Location ......................................................... 21
4.2 Preparation .................................................... 21
4.3 Foundation ..................................................... 21
4.4 Grouting ......................................................... 23
4.5 Lifting and Assembly ..................................... 24
4.6 Initial Alignment ............................................. 30
4.7 Piping ............................................................. 31
4.8 Electrical Connections ................................... 34
4.9 Final Shaft Alignment Check ......................... 34
4.10 Protection Systems ................................ 34
5 COMMISSIONING, STARTUP, OPERATION
AND SHUTDOWN ........................................... 35
5.1 Pre-commissioning Procedure ...................... 35
5.2 Pump Lubricants ........................................... 35
5.3 Impeller Adjustment ....................................... 38
5.4 Direction of Rotation ...................................... 41
5.5 Guarding ........................................................ 41
5.6 Priming and Auxiliary Supplies ...................... 41
5.7 Starting the Pump .......................................... 42
5.8 Operating the Pump ...................................... 45
5.9 Stopping and Shutdown ................................ 46
5.10 Hydraulic, mechanical and electrical duty46
Page 2 of 76
PAGE
6 MAINTENANCE ............................................... 46
6.1 General .......................................................... 47
6.2 Maintenance Schedule .................................. 47
6.3 Spare Parts .................................................... 49
6.4 Recommended Spares and Consumables .... 49
6.5 Tools Required ............................................... 49
6.6 Fastener Torques ........................................... 50
6.7 Setting Impeller Clearance............................. 51
6.8 Disassembly ................................................... 51
6.9 Examination of Parts ...................................... 51
6.10 Assembly ................................................ 55
7 FAULTS; CAUSES AND REMEDIES ............. 56
8 DRAWINGS AND PARTS LISTS .................... 58
8.1 Cross Section: Product Lubricated VTP ........ 58
8.2 Cross Section: Enclosed Tube VTP ............... 61
8.3 Cross Section: Suction Barrel VTP ................ 64
8.4 General Arrangement Drawing ...................... 67
9 CERTIFICATION .............................................. 67
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................ 67
10.1 Supplementary User Instructions ........... 67
10.2 Change Notes ........................................ 67
11 APPENDIX ....................................................... 68
11.1 Bill of Materials Reference Numbers ..... 68
PAGE
flowserve.com