DaVinci Category 2 Owner's Manual

Custom fireplaces
Table of Contents

Advertisement

WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2016, T.I.
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Category 2 & 3
Owner's Manual
Tested and Listed by
Tested &
Listed By
Report # 0028GF103S
ANSI Z21.50b-2014 /
Gas-Fired Domestic and Commercial Heating
Equipment "Vented Gas Fireplace"
6/19/18
Portland
Oregon USA
CSA 2.22b-2014
www.travisproducts.com
100-01418

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Category 2 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for DaVinci Category 2

  • Page 1 Category 2 & 3 Owner’s Manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Overview

    Introduction Overview This manual details the DaVinci category 2 fireplace. Listing Details This appliance was listed by Omni-Test Laboratories, Inc. to ANSI Z21.50b-2014 / CSA 2.22b-2014. The listing label is chained to the appliance near the glass frame. A copy is shown to the right.
  • Page 3: Table Of Contents

      Air Intake Requirements..........67   Category 2 Dimensions – Left Side Corner Configuration Air Intake Duct Quantity and Location – Category 2 ..69   ................... 12   Air Intake Duct Quantity and Location – Category 3 ..70  ...
  • Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 5 Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6 © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 6: Installation Options

    Each fireplace has one master module and one or two secondary modules. For odd length category 2 fireplaces (e.g. 7’ or 9’ burner), the master module will be the longer module. For example, a 7’ burner fireplace will have a master module that is 4’ long and a secondary module that is 3’...
  • Page 7: Category 2 Dimensions - Single Sided Or See Through Configurations

    Features and Specifications Category 2 Dimensions – Single Sided or See Through Configurations 12" Glass 42.625" (1083mm) 20" Glass 18.125" 50.625" (1286mm) (461mm) 30" Glass 60.625" (1540mm) 12" (305mm) Secondary 20" (508mm) 30" (762mm) 36" Glass Module 36" (915mm) 66.625 (1693mm) 58"...
  • Page 8: Category 2 Dimensions - Pier Configuration

    Features and Specifications Category 2 Dimensions – Pier Configuration 12" Glass 42.625" (1083mm) 18.125" 20" Glass (461mm) 50.625" (1286mm) Master 30" Glass 12" (305mm) 20" (508mm) 60.625" Module 30" (762mm) (1540mm) 36" (915mm) 58" (1474mm) 36" Glass 66.625 (1693mm) 12.5"...
  • Page 9: Category 2 Dimensions - Island Configuration

    Features and Specifications Category 2 Dimensions – Island Configuration 12" Glass 42.625" (1083mm) 18.125" 20" Glass (461mm) 50.625" (1286mm) 30" Glass 12" (305mm) Secondary 20" (508mm) 60.625" 30" (762mm) (1540mm) Module 36" (915mm) 58" (1474mm) 36" Glass 66.625 (1693mm) 12.5"...
  • Page 10: Category 2 Dimensions - Full Bay Configuration

    Features and Specifications Category 2 Dimensions – Full Bay Configuration 12" Glass 42.625" (1083mm) 20" Glass 18.125" 50.625" (1286mm) (461mm) 30" Glass 60.625" (1540mm) 12" (305mm) 20" (508mm) Secondary 30" (762mm) 36" Glass 36" (915mm) Module 58" (1474mm) 66.625 (1693mm) 58"...
  • Page 11: Category 2 Dimensions - Right Side Corner Configuration

    Features and Specifications Category 2 Dimensions – Right Side Corner Configuration 12" Glass 42.625" (1083mm) 20" Glass 18.125" 50.625" (1286mm) (461mm) 30" Glass 60.625" (1540mm) Master 12" (305mm) 20" (508mm) Module 30" (762mm) 36" Glass 36" (915mm) 66.625 (1693mm) 58" (1474mm) 58"...
  • Page 12: Category 2 Dimensions - Left Side Corner Configuration

    Features and Specifications Category 2 Dimensions – Left Side Corner Configuration 12" Glass 42.625" (1083mm) 20" Glass 18.125" 50.625" (1286mm) (461mm) 30" Glass 60.625" Master (1540mm) 12" (305mm) 20" (508mm) Module 30" (762mm) 36" Glass 36" (915mm) 66.625 (1693mm) 58" (1474mm) 58"...
  • Page 13: Category 3 Dimensions - Single Sided Or See Through Configurations

    2600 lbs. 1158Kg 180” 1 Sided / See Through 182" (4623mm) 217,500 2750 lbs. 1225Kg * Primary vent is centered on the fireplace. Power vent configuration is determined at the time of order. © Travis Industries 10/10/18 - 1418 DaVinci-Cat2+...
  • Page 14: Category 3 Dimensions - Pier Configuration

    174” Pier 175" (4445mm) 203,000 2600 lbs. 1158Kg 186” Pier 187" (4750mm) 217,500 2750 lbs. 1225Kg * Primary vent is centered on the fireplace. Power vent configuration is determined at the time of order. © Travis Industries 10/10/18 - 1418 DaVinci-Cat2+...
  • Page 15: Category 3 Dimensions - Island Configuration

    180” Island 180" (4572mm) 203,000 2600 lbs. 1158Kg 192” Island 192" (4877mm) 217,500 2750 lbs. 1225Kg * Primary vent is centered on the fireplace. Power vent configuration is determined at the time of order. © Travis Industries 10/10/18 - 1418 DaVinci-Cat2+...
  • Page 16: Category 3 Dimensions - Full Bay Configuration

    180" (4572mm) 203,000 2600 lbs. 1158Kg 192” Full Bay 192" (4877mm) 217,500 2750 lbs. 1225Kg * Primary vent is centered on the fireplace. Power vent configuration is determined at the time of order. © Travis Industries 10/10/18 - 1418 DaVinci-Cat2+...
  • Page 17: Category 3 Dimensions - Right Side Corner Configuration

    175" (4445mm) 203,000 2600 lbs. 1158Kg 186” Right Side 187" (4750mm) 217,500 2750 lbs. 1225Kg * Primary vent is centered on the fireplace. Power vent configuration is determined at the time of order. © Travis Industries 10/10/18 - 1418 DaVinci-Cat2+...
  • Page 18: Category 3 Dimensions - Left Side Corner Configuration

    175" (4445mm) 203,000 2600 lbs. 1158Kg 186” Left Side 187" (4750mm) 217,500 2750 lbs. 1225Kg * Primary vent is centered on the fireplace. Power vent configuration is determined at the time of order. © Travis Industries 10/10/18 - 1418 DaVinci-Cat2+...
  • Page 19: Packing List For Fireplace Modules

    Crushed Glass Hardware Box Center Channel uses 1.5 Lbs. (cups) per foot Outer Channel uses 1 Lbs. (cups) per foot Glass Panes On its own crate/pallet 84” or greater = pallet is separate © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 20: Joining Components

    (a) Base Plates (matches length & number of modules) (b) Base Connector (1 for category 2, 2 for category 3) #8 Screws (Qty = 32 for category 2, 52 for category 3) 8 for attaching base plates to base connector, the...
  • Page 21: Recommended Installation Procedure

    The fireplace must be lifted onto the alignment track, so additional space above the fireplace is requried for lifting and placement. Category 2 Order of Install 1. Prepare the installation location. If placing the fireplace on a platform, build the platform, making sure to accommodate the weight of the fireplace and venting.
  • Page 22 Re-start the fireplace and test glass pane temperature (allow fireplace to burn 2 hours) 8. Frame the area around the fireplace. 9. Install the drywall and/or facing. 10. Install the hearth (if applicable). Install the mantel (if applicable). 11. Finalize the installation (see page 96). © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 23: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 24: Alignment Track Installation

    Use a level to verify the alignment track is level (check several spots across the entire length). Use shims (or washers/spacers) under the track, if necessary, to make sure the track is level. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 25: Place The Fireplace On The Alignment Track

    The shipping end caps are used to support the fireplace during shipping and placement. Do not remove the end caps until the fireplace is on the alignment track. The shipping end caps (and screws) may be recycled once removed. NOTE: Make sure the alignment tool remains in place. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 26: Remove Components To Allow For Fireplace Joining

    Remove the lock-ties used to secure the tension rods during shipping. Media Tray Removal Remove the media trays from both fireplace modules (see pages 49 to 50). NOTE: when replacing the media trays, make sure the notch fits over the overhead light wires. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 27 (for qualified installers only) Burner Removal Remove the burners near where the modules are joined (see page 50 for details). Lift the burner up and out of the fireplace. Remove the burner supports. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 28 (see “a” below). . EACH BAFFLE IS UNIQUE LEFT TO RIGHT AND MODULE TO MODULE: Each DaVinci fireplace is shipped with a baffle unique to the configuration is is specified for. If the baffle is put in backawards or in a different module, the fireplace will not operate correctly.
  • Page 29: Slide The Fireplace Modules Together

    (not through the grommeted holes – see pictures below). Make sure the LED Wires are Positioned After Titan Locks are Installed, Route LED Inwards Before Sliding Modules Together Wires Through the Grommeted Access Holes © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 30: Install Upper Titan Lock Braces (Do Not Fully Tighten)

    (see “d” below). Hand-tighten the coupler nuts onto the brace. Install the ½” nut and bolt on the back side (see “e” below). These fasteners are accessed by reaching all the way through the intake channel. Larger Bracket Smaller Bracket 7/16" Socket 3/4" Socket © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 31: Install Lower Titan Lock Braces (Do Not Fully Tighten)

    Insert the lower inner braces into place (see “c” below). Place washers over the studs then hand-tighten the nuts to secure the brace in place. 7/16" Socket 3/4" Socket © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 32: Place Installation Alignment Tool In Center Of Glass Opening And Adjust

    This height should be identical. Use the wing nuts to expand the support as needed until the glass opening height is uniform. Do not remove the alignment tool until the Titan Lock connectors are fully tightened (see next page). © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 33: Attach Tension Rods

    (titan locks, installation alignment tool, and tension rods – contact Travis Industries for details and recommendations). Coupler Nut (shipped in the installation pack). Measure the fireplace opening at the ends and compare them to the measurement at the center. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 34: Tightening The Titan Lock Connectors

    Remove the Installation Alignment Tool(s) Loosen the wing nuts on the alignment tool(s) and remove them from the fireplace. The alignment tools may be recycled after fireplace installation is complete. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 35: Secure The Fireplace To The Alignment Track

    The alignment track as hoirzontal holes that allow for the fireplace to be secured to the track. Make sure the fireplace is correctly positioneed left to right, then use #8 zip screws to secure the fireplace to the track. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 36: Overhead Light Connection - Category 2+ Units

    Installation (for qualified installers only) Overhead Light Connection – Category 2+ Units When using a Category 2 or greater DaVinci with overhead lights, the overhead light wires will need to be connected. Follow the steps below to connect the wires. For Category 3+ join the sections and connect the wiring in each section in the same manor shown below.
  • Page 37: Attach The Gas And Electrical Lines Between The Fireplace Modules

    Attach the open end of the connector to the adjoining fireplace (see photo below to the right). Make sure to leak test this connection after gas is plumbed to the fireplace. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 38 Power connectors (Green, White Blue Wires) These connectors are for other jumpers (Category 3). The jumper attaches to the gas control valve.  Attach the LED connectors between sections (see photo below). © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 39: Pressure Switch Tube Installation (Category 3 Only)

    Pressure Switch Tube Installation (Category 3 Only) When installing a category 3 (or greater) DaVinci fireplace, the pressure switch tube will need to be installed into the center exhaust vent starter section. It cannot be pre-installed at the factory because the master module is always on one side and the vent starter section on the secondary module.
  • Page 40: Fireplace Placement Requirements

    HINT: We typically have displayed this fireplace on a 24” to 36” raised platform. Keep in mind that the firebox opening (base of the flames) is 12” above the base. Desired position may vary depending upon room size, typical viewing angle, and aesthetic intent. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 41: Typical Framing Dims. - One Sided Configuration

    68.625” 74.625” 96.625” 132” Single Sided 146" (3709mm) (1286mm) (1490mm) (1744mm) (1896mm) (2455mm) 144” Single Sided 158" (4014mm) 156” Single Sided 170" (4318mm) 168” Single Sided 182" (4623mm) 180” Single Sided 194" (4928mm) © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 42: Typical Framing Dims. - See Through Configuration

    68.625” 74.625” 96.625” (1286mm) (1490mm) (1744mm) (1896mm) (2455mm) 132” See Through 146" (3709mm) 144” See Through 158" (4014mm) 156” See Through 170" (4318mm) 168” See Through 182" (4623mm) 180” See Through 194" (4928mm) © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 43: Typical Framing Dims. - Pier Configuration

    126” Pier 127.5” (3239mm) 50.625” 58.625” 68.625” 74.625” 96.625” (1286mm) (1490mm) (1744mm) (1896mm) (2455mm) 138” Pier 139.5" (3544mm) 150” Pier 151.5" (3849mm) 162” Pier 163.5" (4153mm) 174” Pier 175.5" (4458mm) 186” Pier 187.5" (4763mm) © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 44: Typical Framing Dims. - Island Configuration

    132” Island 132.125” (3356mm) 50.625” 58.625” 68.625” 74.625” 96.625” 144” Island 144.125" (3661mm) (1286mm) (1490mm) (1744mm) (1896mm) (2455mm) 156” Island 156.125" (3966mm) 168” Island 168.125" (4271mm) 180” Island 180.125" (4576mm) 192” Island 192.125" (4880mm) © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 45: Typical Framing Dims. - Full Bay Configuration

    68.625” 74.625” 96.625” (1286mm) (1490mm) (1744mm) (1896mm) (2455mm) 144” Full Bay 144.125" (3661mm) 156” Full Bay 156.125" (3966mm) 168” Full Bay 168.125" (4271mm) 180” Full Bay 180.125" (4576mm) 192” Full Bay 192.125" (4880mm) © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 46: Typical Framing Dims - Right-Sided Corner

    68.625” 74.625” 96.625” 138” Right Side 139.5" (3544mm) (1286mm) (1490mm) (1744mm) (1896mm) (2455mm) 150” Right Side 151.5" (3849mm) 162” Right Side 163.5" (4153mm) 174” Right Side 175.5" (4458mm) 186” Right Side 187.5" (4763mm) © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 47: Typical Framing Dims - Left-Sided Corner

    68.625” 74.625” 96.625” (1286mm) (1490mm) (1744mm) (1896mm) (2455mm) 138” Left Side 139.5" (3544mm) 150” Left Side 151.5" (3849mm) 162” Left Side 163.5" (4153mm) 174” Left Side 175.5" (4458mm) 186” Left Side 187.5" (4763mm) © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 48: Nailing Brackets

    The vertical nailing bracket is shipped facing downwards. Remove the nuts holding it in place then re-attach it in the vertical position. The bracket may then be secured to the framing above fireplace. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 49: Accessing Internal Components

    The internal shutoff is accessed following the directions above. The valve is positioned near the gas inlet (left, right, or bottom). NOTE: The shut off valve must be closed while pressure testing the gas line leading to the fireplace. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 50 (for qualified installers only) Burner Removal Burner removal is only required if extensive access is needed (joining category 2+ units, glass panes on indoor/outdoor units, etc.). Follow the directions below to remove the burners. a) Follow the directions on the previous page for accessing internal components (remove intake air channel media tray).
  • Page 51 (for qualified installers only) e) Remove the burner lock-down bracket (it is held in place with a single screw). . f) Lift the burner up and out of the fireplace. Remove the burner supports. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 52: Gas Line Requirements

    Loosen the brass screw on either test port and place a 5/16” i.d. rubber or plastic tubing over the tapered test port. Connect the tubing to the test gauge. WARNING: The brass screw must be tightened after testing to prevent gas leakage. Output pressure Input pressure © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 53 (3mm) above the base of the fireplace. (25mm) 3.625" (93mm) 2.5" (64mm) LEFT SIDE - Gas Inlet is 6" (153mm) from the rear edge. 3.125" (80mm) RIGHT SIDE - Gas Inlet is 6" (153mm) from the front edge. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 54: Electrical Junction Box

    Optional Heat Exchanger Connection Power Vent Ground Wire Junction Box Configuration – Glass Side (Island, Full Bay, etc.) Optional Heat Exchanger Connection Power In Intake Damper Power Vent Ground Wire Exhaust CAT5 Damper Connection © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 55 Leave this shaded 10" (254mm) area open area open Gas Inlet (optional Junction Box 6" (154mm) 5" (127mm) location) 5" (127mm) Cover Plate 6" (154mm) 2.5" (64mm) FRONT OF FIREPLACE FRONT OF FIREPLACE © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 56: Electrical Input Connection

    HINT: Keep the high voltage (120ac) cover plate disconnected until the power vent power lead is attached. Leave the romex clamps loose until the cover plate is re-attached. Ground Wire Romex Clamp 1/4" Nutdriver Power Vent Power In Optional Heat High Voltage (120vac) Exchanger Connection Cover Plate © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 57: Connecting The Power Vent Lead To The Fireplace

    Power Vent Lead Optional Heat Exchanger Connection Romex Clamp 1/4" Nutdriver Power Vent High Voltage (120vac) Cover Plate Re-attach the high voltage (120ac) cover plate then tighten the romex clamps to secure the wiring. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 58: Connecting The Exhaust Damper Harness To The Fireplace

    Use pliers to compress the strain relief when inserting or removing it from the hole.  The opposite end of the damper harness attaches to the power vent assembly (see “Wiring the Power Vent Assembly” for details). © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 59: Wiring The Power Vent

    Once power is supplied to the blower capacitor, it will retain a charge for approximately 5 minutes, even after power is shut off. Take care when working with this circuit, especially with the hot (black) wire and circuit board/wiring inside the fireplace. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 60: Wiring The Power Vent (Continued)

    Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Test blower operation after attaching the wiring (leave gas off, turn appliance on, verify blower functions correctly). © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 61: Connecting The Intake Damper Harness To The Fireplace

    Intake Damper Harness Low Voltage Cover Plate 1/4" Nutdriver Strain Relief (remove to install wire) Use pliers to compress the strain relief when inserting or removing it from the hole. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 62: Wiring The Intake Damper

    Intake Damper Wire Splitter – Used For Installations Using Multiple External Dampers The intake damper wire splitter (included with Category 2+) is used to connect multiple external dampers. This splitter attaches to the intake damper harness and allows for up to five dampers to be attached to the harness (use two splitters if additional dampers are used).
  • Page 63: Connecting The Cat5 Harness To The Fireplace

    “Installing the On-Off Switch and LED Controller” on the following page for details).  After attaching the on-off and LED harness, re-attach the low voltage () cover plate then tighten the romex clamp to secure the wiring. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 64: Installing The Touchsmart Controller

    (120v) wiring to prevent interference. Touch Screen CAT5 Cable (Available in Various Lengths) Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 65: Touchsmart Mounting Box

    Plate will fit flush against the drywall. Route CAT5 Cable Install magnets Install screws  Install the second screw through the Mounting Plate into the Backing Plate. Tighten both screws until the Mounting Plate is secure against the drywall. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 66 NOTE: Do Not install the TouchSmart controller until sheetrock installation and finish has been completed. After the wall is finished, remove any protective covering on the end of the CAT5 cable and connect the © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 67: Air Intake Requirements

    If air intake is positioned on a wall, make sure to slope the intake down slightly to prevent water intrusion.  The air intake termination must be flashed and sealed to meet local building code requirements. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 68 In addition, the dampers should be placed so their operation can be verified. Air intakes in Warm Environments The DaVinci Custom Fireplace™ uses air-cooled glass to ensure proper temperatures near the viewing area. If operating the fireplace when the outside temperature is hot (above 90 deg. F.), you will notice the glass will become warm to the touch.
  • Page 69: Air Intake Duct Quantity And Location - Category 2

    Installation (for qualified installers only) Air Intake Duct Quantity and Location – Category 2 Single Sided / See Through 72” Version 84” Version 96” Version 108” Version 120” Version 31” 8.5” 8.5” 10.5” 10.5” 43” 41.5” 41.5” 51.75” 51.75” 55”...
  • Page 70: Air Intake Duct Quantity And Location - Category 3

    Pier 186" Version Island 144" Version Island 156" Version Island 168" Version Island 180" Version Island 192" Version 6 Air Intakes 6 Air Intakes 6 Air Intakes 6 Air Intakes 6 Air Intakes © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 71: Air Intake Installation - Hood Versions (Includes External Dampers)

    TO THE INTAKE DAMPER ACTUATOR. Slide the intake hood into the included flashing and secure. Secure theduct to the hood. Use 2 or 3 screws and tape to attach and seal the duct. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 72: Internal Dampers (For Hori. Or Vert. Termination)

    You will need to cut the quick-connects off the end of the wire harness. Attach the intake damper wires to the upper and lower posts on the terminal block attached to the intake damper (see pictures below - orientation of the two wires does not matter). © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 73: Louvered Termination (Used For Intake(S) Or Exhaust Vent)

    The termination, when used as an exhaust, has a 1/2” clearance to combustibles (use included mounting flange for combustible framing)  The included mounting flanges may be secured to the louvered termination using the included screws. Use the flange best suited for your installation. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 74 A - To Side B - Above C - Below 5.5” (140mm) 12” (305mm) 12” (305mm) Cat 1 7” (178mm) 12” (305mm) 30” (762mm) Cat 2 Cat 3 & 4 10” (254mm) 12” (305mm) 30” (762mm) © Travis Industries 9/14/18 - 1418 DaVinci-Cat2+...
  • Page 75: Vent Requirements

    See the vent manufacturer instructions for maximum screw size. Make Sure Screws are Not Longer than 1/4” Long Screws Create an Inward Bend (Flair) 1/2" Tek Screw 1/4” Crimptite (works fine) (too long) Inside View of B-Vent © Travis Industries 9/14/18 - 1418 DaVinci-Cat2+...
  • Page 76: Approved Vent Configurations

    20 feet (6m) 0 feet -6 feet (-2m) Compatible Exhaust Blower Standard Installation Extended Installation 6’ Burner (or less) RS12 or Inline 160 Inline 160 7’ Burner (or greater) RS16 or Inline 180 Inline 180 © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 77 20 minutes, and you have adjusted the rheostat to the lowest setting, you may need to adjust the restrictor (it is attached to the firebox ceiling near the exhaust outlet). Contact Travis Industries for further details before adjusting the restrictor. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 78 Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 79: Exterior Power Vent - Dimensions, Framing, Mounting

    Exterior Power Vent – Dimensions, Framing, Mounting Exterior Power Vent Dimensions – Low Volume (RS12) 94400903 11.25" 286mm 2.75" 70mm 2.875" 2.875" 7.75" 73mm 73mm 197mm 11.75" 298mm 20.25" 514mm 1.25" 32mm 1.25" 32mm 17" 432mm 22.75" 578mm © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 80 (for qualified installers only) Exterior Power Vent Dimensions – High Volume (RS16) 94400904 16" 407mm 2.625" 67mm 3" 3" 76mm 8.625" 76mm 220mm 14.125" 359mm 25" 635mm 1.25" 32mm 1.25" 32mm (centered) 21.625" 550mm 27.5" 699mm © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 81 Box may be mounted in a vertical or horizontal position. If mounted in a horizontal position, the box must be mounted with the cooling holes on top (to allow for proper airflow). Cooling Holes MAKE SURE TO PROVIDE A ½” GAP TO ALL SIDES FOR COOLING © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 82 When mounted vertically we recommend the blower assembly be mounted with a slight tilt (approx. 5°) to allow for rain to run off the assembly. Tilt the assembly so the blower shroud is on the upper end. 5° © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 83: Interior Power Vent - Dimensions And Mounting

    Interior Power Vent Dimensions – Inline Version (Hi 180) 94400906 Junction Exhaust Intake Box Cover Exhaust Motor 16" 10.875" 6.875" 6" 4.5" 4" 7.5" 2.125" 14" 17.375" Interior Power Vent - Typical Installation Arrangements © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 84 Use straps/supports/framing to secure the blower in a workmanlike manner.  Test the blower prior to sealing the vent enclosure to ensure proper noise abatement has been achieved. You way wish to isolate the blower mounting to reduce vibration. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 85 Interior Power Vent - Components Interior Power Vent - Termination  The interior power vent must use a listed B-Vent termination or the Travis Louvered Termination (98900070) for horizontal terminations (make sure to use the appropriate adapter). © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 86: Hearth Requirements

    1/2” (13mm). See "Dimensions" 12" (305mm) ------- or ------- 20" (508mm) 11" Do not drill screws into this shaded area. 280mm The outer glass slides into this area. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 87: Mantel Requirements

    Maximum Screw Penetration = 1/2" (13mm) (long screws will hinder component access) Mantel Requirements  A mantel (combustible or non-combustible) may be installed above the fireplace. Make sure it does not overlap the glass opening. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 88: Fireback Installation

    There are three different sizes of firebacks (12”, Divider, and End Firebacks). Depending upon the type of fireplace, you will need multiple pieces (see table below). Follow the instructions below to install. Fireback Quantity Needed – Category 2 Fireplaces Type of Burner Length # of 12”...
  • Page 89 (a) Install bay firebacks at the end (install near the end and slide to the outside). Side (b) Install 12” firebacks. (c) Install divider fireback. (d) After inner glass in place, install end fireback © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 90 The painted surface of the glass scratches easily and must be placed away from the fire. Glass Fireback  Glass firebacks use black enamel firebacks for the end, divider and bay firebacks. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 91 6” from the end (make sure it is the correct side – the top edge slopes down at the end). Then slide it outwards into place (see pictures below). On Early Units Make sure to install the fireback so it fits over this screw. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 92 NOTE: The divider firebacks have a notch at the bottom. Place it as shown below. Install the inner glass panes before installing the end firebacks (NOTE: Remove the magnets before glass installation). The end fireback has angled top. Place the fireback with the slope facing outwards. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 93: Glass Pane Installation And Removal

    Full Bay Island 2-Sided Check for the DaVinci Logo Before Installing the Glass The outer piece of glass has a DaVinci logo. Make sure it is on the lower right and is facing outwards. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 94 NOT PRESS THIS LEVER UNLESS YOU ARE RELEASING THE SUCTION CUP. Air Release Lever Verify the suction cups are properly aligned and the red line is submerged before lifting the glass (see photos below). Note how the red line is submerged © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 95 Lift the glass pane and insert it at an angle so the top edge inserts into the upper slot. Swing the lower edge of the glass pane inwards until the lower edge can insert into the lower slot. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 96: Steps For Finalizing The Installation

    Restore the fireplace to the correct configuration and verify the flames (step “a” and “b” above). Give this manual to the home owner for future reference and fully explain operation of this fireplace. Turn the appliance off and install the crushed glass. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 97: Crushed Glass Installation

    Do not cover this to the pilot. air channel between the media tray and glass pane channel. Remove any glass that falls into the glass pane channel. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 98 (a) On Pier, Island, and Bay models, make sure the side outer glass is in place. Open up a bag of crushed glass and pour it evenly on to the media tray(s). Use a brush or glove to evenly distribute the glass over the surface. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 99: Wiring Diagram

    Appliance Ground 3.15A Primary Intake FUSE Base Dampers Spark Integrated Flame Fireplace Detect Control (IFC) Black Black Category 2 Pressure 24 Volt AC Switch Transformer 3.15A FUSE Secondary Fuses* Base (see below) Blue Integrated Yellow Fireplace Blue Blue Control (IFC)
  • Page 100: Before You Begin

     NOTE: Whenever power is connected to the fireplace (e.g.: power outage or breaker re-set), the exhaust blower will turn on and run for approximately 6 minutes). © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 101: Location Of Controls

    Heat Exchanger Blower Slider (fireplaces with optional heat exchanger only) Touch anywhere on the slider to activate the heat exchanger blower. Slide finger up to increase the blower speed, down to decrease speed. Slide to the bottom to turn off. © Travis Industries 9/21/18 - 1418 DaVinci-Cat2+...
  • Page 102: Yearly Service Procedure

    To clean the inside of the glass, remove the glass , place it on a non- scratching surface, and clean the inside surface. WARNING: do not operate the fireplace without the glass in place. © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 103: Bulb Replacement

    Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. Contact your local Travis Industries Dealer for Replacement Parts © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 104: Conditions & Exclusions

    IF WARRANTY SERVICE IS NEEDED: 1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your DaVinci dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.
  • Page 105 Index © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...
  • Page 106 Steps for Finalizing the Installation ..........96 Termination Requirements ............78 Vent Clearances ................. 75 Vent Installation ................75 Vent Requirements ..............72 Wiring the Exhaust Blower (continued) ........59 Wiring the Exhaust Blower ............57 © Travis Industries 6/19/18 - 1418 DaVinci-Cat2+...

This manual is also suitable for:

Category 3

Table of Contents