DaVinci Category 1 Owner's Manual

Gas-fired domestic and commercial heating equipment “vented gas fireplace”
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2015, T.I.
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Category 1
Owner's Manual
Gas-Fired Domestic and Commercial Heating
Equipment "Vented Gas Fireplace"
4150210
Tested and Listed by
Report # 100884872PRT-001
ANSI Z21.50b-2014 /
CSA 2.22b-2014
www.travisproducts.com
100-01384

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Summary of Contents for DaVinci Category 1

  • Page 1 Category 1 Owner’s Manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Overview

    Introduction Overview This manual details the DaVinci category 1 fireplace. Listing Details This appliance was listed by Intertek (Warnock Hersey) to ANSI Z21.50b-2014 / CSA 2.22b-2014. The listing label is chained to the appliance near the glass frame. A copy is shown to the right.
  • Page 3: Table Of Contents

    When to Install the Glass Panes ........54  Typical Framing Dims. – See Through Configuration ..18  Overview of Glass Panes – Category 1 Fireplaces ..54  Minimum Framing Dimensions ........18  Attaching the Suction Cups to the Glass Panes ..55 ...
  • Page 4: Safety Warnings

    Safety Precautions Safety Warnings:  Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
  • Page 5 Safety Precautions Safety Warnings (continued)  Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance.  Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.
  • Page 6: Installation Options

    Features and Specifications Installation Options   Residential or Commercial Installations Horizontal or Vertical Vent   Raised or Floor Placement Bedroom Approved  Internal or External Chase BTU Specifications Natural Gas Propane 3’ Burner - BTU Input Per Hour 43,500 43,500 4’...
  • Page 7: Dimensions - Single Sided Or See Through Configurations

    Features and Specifications Dimensions – Single Sided or See Through Configurations 10.375" 264mm 12" Glass 41.125" (1045mm) 20" Glass 49.125" (1286mm) 10.375" 12" (305mm) 264mm 30" Glass 20" (508mm) 59.125" (1502mm) 30" (762mm) 36" (915mm) 36" Glass 65.125 (1655mm) 11" 280mm Version Length...
  • Page 8: Dimensions - Pier Configuration

    Features and Specifications Dimensions – Pier Configuration 10.375" 264mm 12" Glass 41.125" (1045mm) ------------------------- 20" Glass 49.125" (1248m) 1" (25mm) 16.375" 12" (305mm) 416mm ------- or ------- 20" (508mm) 11" 280mm Version Length 19.75" 502mm (a) Air Intake - 6” Diameter, Centered on Fireplace, Left or Right Side (determined at time of order) (b) Exhaust - 10”...
  • Page 9: Dimensions - Island Configuration

    Features and Specifications Dimensions – Island Configuration 16.375" 416mm 12" Glass 41.125" (1045mm) 20" Glass 49.125" (1286mm) 12" (305mm) 16.375" 30" Glass 20" (508mm) 416mm 59.125" (1502mm) 30" (762mm) 36" (915mm) 36" Glass 65.125 (1655mm) 11" 280mm Version Length 19.75" 502mm (a) Air Intake - 6”...
  • Page 10: Dimensions - Full Bay Configuration

    Features and Specifications Dimensions – Full Bay Configuration 16.375" 416mm 12" Glass 41.125" (1045mm) 20" Glass 49.125" (1286mm) 12" (305mm) 16.375" 30" Glass 20" (508mm) 416mm 59.125" (1502mm) 30" (762mm) 36" (915mm) 36" Glass 65.125 (1655mm) 11" 5.75" 280mm Version (147mm) Length 20"...
  • Page 11: Dimensions - Right Side Configuration

    Features and Specifications Dimensions – Right Side Configuration 10.375" 264mm 12" Glass 41.125" (1045mm) 20" Glass 49.125" (1286mm) 16.375" 12" (305mm) 416mm 30" Glass 20" (508mm) 59.125" (1502mm) 30" (762mm) 36" (915mm) 36" Glass 65.125 (1655mm) 11" 5.75" 280mm Version (147mm) Length 20"...
  • Page 12: Dimensions - Left Side Configuration

    Features and Specifications Dimensions – Left Side Configuration 10.375" 264mm 12" Glass 41.125" (1045mm) 20" Glass 49.125" (1286mm) 16.375" 12" (305mm) 416mm 30" Glass 20" (508mm) 59.125" (1502mm) 30" (762mm) 36" (915mm) 36" Glass 65.125 (1655mm) 11" 5.75" 280mm Version (147mm) Length 20"...
  • Page 13: Packing List

    White Wire) (A) Category 1 Fireplaces have 1 intake. Category 2 Fireplaces have up to 3 intakes. Refer to the configuration of your appliance to determine the number of intakes required. (B) Category 1 Fireplaces use the smaller exhaust blower.
  • Page 14: Recommended Installation Procedure

    Installation (for qualified installers only) Recommended Installation Procedure Important Notes Regarding Framing We strongly suggest framing around the fireplace after it is in place. Because this fireplace is especially large and requires hookups from the side (or bottom), framing is best installed after the fireplace and vent are in place..
  • Page 15: Massachusetts Requirements

    Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
  • Page 16: Fireplace Placement Requirements

    Installation (for qualified installers only) Fireplace Placement Requirements  This appliance may be installed into a residential or commercial/public space.  Fireplace must be installed on a level surface capable of supporting the fireplace and vent  Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ...
  • Page 17: Typical Framing Dims. - One Sided Configuration

    Installation (for qualified installers only) Typical Framing Dims. – One Sided Configuration Important Notes Regarding Framing We strongly suggest framing around the fireplace after it is in place. If you do frame before fireplace placement, add 6” to each side to allow for fireplace access. 3"...
  • Page 18: Typical Framing Dims. - See Through Configuration

    Installation (for qualified installers only) Typical Framing Dims. – See Through Configuration Important Notes Regarding Framing We strongly suggest framing around the fireplace after it is in place. If you do frame before fireplace placement, add 6” to each side to allow for fireplace access. When using a top plate, you may need to notch it at the center to provide adequate vent clearance.
  • Page 19: Typical Framing Dims. - Pier Configuration

    Installation (for qualified installers only) Typical Framing Dims. – Pier Configuration When using a top plate, you may need to notch it at the center to provide adequate vent clearance. 3" (77mm) Maximum for vent clearance. Do not place vertical framing directly in the center above the fireplace - it will infringe upon the vent clearance requirements.
  • Page 20: Typical Framing Dims. - Island Configuration

    Installation (for qualified installers only) Typical Framing Dims. – Island Configuration When using a top plate, you may need to notch it at the center to provide adequate vent clearance. 3" (77mm) Maximum for vent clearance. Do not place vertical framing directly in the center above the fireplace - it will infringe upon the vent clearance requirements.
  • Page 21: Typical Framing Dims. - Full Bay Configuration

    Installation (for qualified installers only) Typical Framing Dims. – Full Bay Configuration 3" (77mm) Maximum for vent clearance. Do not place vertical framing directly in the center above the fireplace - it will infringe upon the vent clearance requirements. The framing above the fireplace must be self- supporting (the fireplace is not load-bearing).
  • Page 22: Typical Framing Dims - Right-Sided Corner

    Installation (for qualified installers only) Typical Framing Dims – Right-Sided Corner 3" (77mm) Maximum for vent clearance. Do not place vertical framing directly in the center above the fireplace - it will infringe upon the vent clearance requirements. 20" 508mm Max.
  • Page 23: Typical Framing Dims - Left-Sided Corner

    Installation (for qualified installers only) Typical Framing Dims – Left-Sided Corner 3" (77mm) Maximum for vent clearance. Do not place vertical framing directly in the center above the fireplace - it will infringe upon the vent clearance requirements. 20" 508mm Max.
  • Page 24: Nailing Brackets

    Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on to secure the fireplace to the framing (each configuration has a different number – the see through has 4, the island has 0). These brackets are shipped flat against the side of the fireplace (see “a”...
  • Page 25: Accessing Internal Components

    Installation (for qualified installers only) Accessing Internal Components Most internal components can be accessed by removing the front glass pane and intake air channel media tray (see instructions below). If more extensive access is required, see “burner removal” on the following page.
  • Page 26: Burner Removal

    Installation (for qualified installers only) Burner Removal Follow the directions on the previous page for accessing internal components. Next, Remove the front inner glass pane (see page 54). Remove the media trays next to the burners (NOTE: The trays have a notch that must face the burner when re-installed).
  • Page 27: Gas Line Requirements

    Installation (for qualified installers only) Gas Line Requirements MAKE SURE YOU ARE SUPPLYING AN ADEQUATE SUPPLY OF GAS (NG OR LP) This fireplace, depending upon configuration, consumes a large amount of BTUs. Make sure your gas line is properly sized to provide an adequate supply of gas. MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS.
  • Page 28: Gas Inlet Location

    Installation (for qualified installers only) Gas Inlet Location Gas inlet is determined by fireplace configuration and how the fireplace was ordered. Refer to the dimensions pages for the configuration being used to determine what options are available (pages 7 through 12). When ordering the fireplace, the gas inlet is either from the side (left or right) or from the base (left or right).
  • Page 29: Electrical Input Connection

    Installation (for qualified installers only) Electrical Input Connection Do not connect 110-120 VAC to the gas control valve or control system of this fireplace.  The electrical line to the grounded harness inside the fireplace must be installed by a qualified installer and must meet all local codes.
  • Page 30: Connecting The Power Exhaust Damper Harness To The Fireplace

    Installation (for qualified installers only) Connecting the Power Exhaust Damper Harness to the Fireplace  This fireplace uses a damper near the power exhaust to prevent air from flowing through the fireplace when the fireplace is off.  The power exhaust damper harness is available in various lengths (see page 13 for details). ...
  • Page 31: Connecting The Power Exhaust Lead To The Fireplace

    Installation (for qualified installers only) Connecting the Power Exhaust Lead to the Fireplace  The power exhaust is wired to the 120v line exiting the exhaust blower rheostat. Connect a minimum 12 gauge sheathed three-wire electrical line to the power exhaust lead (included loose with fireplace) and connect it to the molex connector on the fireplace –...
  • Page 32: Wiring The Power Exhaust Assembly

    Installation (for qualified installers only) Wiring the Power Exhaust Assembly  The power exhaust assembly consists of a power vent and damper. Refer to the wiring diagram on page 60 for wiring details.  Connect the power exhaust power line (sheathed three-wire electrical line) to the capacitor and blower as shown below.
  • Page 33: Wiring The Power Exhaust Assembly (Continued)

    Installation (for qualified installers only) Wiring the Power Exhaust Assembly (continued)  In addition to the exhaust blower line, a low-voltage wire harness is routed from the fireplace to the damper inside the power exhaust assembly (see page 6 for wire lengths and part numbers). Route the exhaust damper wire harness to the junction box on the power exhaust.
  • Page 34: Connecting The On-Off Led Harness To The Fireplace

    Installation (for qualified installers only) Connecting the On-Off LED Harness to the Fireplace Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace.  The On-Off LED harness is available in various lengths (see page 13 for details). ...
  • Page 35: Installing The On-Off Switch And Led Controller

    Installation (for qualified installers only) Installing the On-Off Switch and LED Controller Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace.  The included junction box is used to mount the on-off switch and LED controller. Mount the junction box in an accessible location to allow the user to operate the fireplace.
  • Page 36: Air Intake Requirements

    Installation (for qualified installers only) Air Intake Requirements The fireplace requires air intake(s) to supply combustion air to the firebox. Requirements for the air intake(s) are listed below:  The air intake(s) must be routed to the exterior of the structure or to an area that freely conveys air to the outside.
  • Page 37: Intake Dampers

    In addition, the dampers should be placed so their operation can be verified. Air intakes in Warm Environments The DaVinci Custom Fireplace™ uses air-cooled glass to ensure proper temperatures near the viewing area. If operating the fireplace when the outside temperature is hot (above 90 deg. F.), you will notice the glass will become warm to the touch.
  • Page 38: Air Intake Installation - Horizontal With Termination

    Installation (for qualified installers only) Air Intake Installation – Horizontal with Termination 6” Version 98900093 8” Version 98900094 After removing the inner and outer cover plates, install the starter collar. Bend the tabs down to secure it. Locate the intake damper wires and make sure they are accessible before proceeding.
  • Page 39: Air Intake Installation (Continued)

    Installation (for qualified installers only) Air Intake Installation (continued) Before attaching the flex duct, make sure to attach the intake damper wires to the damper assembly. Then insert the wires into the flex duct. Pull the wires through the duct, making sure they do not catch any sharp edges.
  • Page 40: Air Intake Dampers (For Hori. Or Vert. Termination)

    Installation (for qualified installers only) Air Intake Dampers (for Hori. or Vert. Termination) 6” Dia. Intake Damper 98900078 8” Dia. Intake Damper 98900079  24V AC (orientation of wires does not matter)  Normally Closed  Spring Return  The intake damper wires are located inside the air intake on some fireplaces. Carefully fashion a hole in the intake damper (or fireplace) and route the wires to the exterior of the duct.
  • Page 41: Vent Requirements

    Installation (for qualified installers only) Vent Requirements  The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
  • Page 42: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Maximum Vent Run and Rise The fireplace vent must meet the following requirements (measured from base of fireplace):  Minimum Vent Length 3’ (1 M)  Maximum Horizontal Run = 33’ (11 M)* ...
  • Page 43: Rheostat Adjustment

    Installation (for qualified installers only) Rheostat Adjustment Most vent configurations will require no adjustment to the rheostat. If your flame is especially blue or short after 20 minutes, you may need to adjust the rheostat. Contact Travis Industries for further details before adjusting the rheostat.
  • Page 44: Termination Requirements

    Installation (for qualified installers only) Termination Requirements Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Minimum 1" (25mm) from outside corner walls NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
  • Page 45: Power Vent - Dimensions And Framing

    Installation (for qualified installers only) Power Vent – Dimensions and Framing Power Exhaust Dimensions – Low Volume 94400903 11.25" 286mm 2.75" 70mm 2.875" 2.875" 7.75" 73mm 73mm 197mm 11.75" 298mm 20.25" 514mm 21.5" 546mm 10.75" 273mm 17" 21.75" 432mm 552mm 22.75"...
  • Page 46: Power Exhaust Dimensions - High Volume 94400904

    Installation (for qualified installers only) Power Exhaust Dimensions – High Volume 94400904 16" 407mm 2.625" 67mm 3" 3" 8.625" 76mm 76mm 220mm 14.125" 359mm 25" 635mm 26.25" 667mm 13.125" 334mm (centered) 21.625" 26.75" 550mm 680mm 27.5" 29.75" 699mm 756mm © Travis Industries 4140805 100-01384...
  • Page 47: Framing For Exhaust Box

    Installation (for qualified installers only) Framing For Exhaust Box  The exhaust box must be mounted into framing capable of supporting the weight of the exhaust box and any vent.  Box must be properly weatherized to prevent rain or snow from entering. ...
  • Page 48: Hearth Requirements

    Installation (for qualified installers only) Hearth Requirements A hearth is not required for this fireplace. If a hearth is installed, it must not extend above the glass opening (we recommend the hearth be a minimum 1” below the glass opening to allow for glass installation).
  • Page 49: Do Not Drill Or Screw Zone

    Installation (for qualified installers only) Do Not Drill or Screw Zone When using screws to secure drywall to the fireplace, make sure to avoid the area shown below. Make sure screws penetrate no more than ½” (13mm) into the fireplace. 2"...
  • Page 50: Fireback Installation

    There are three different sizes of firebacks (12”, Divider, and End Firebacks). Depending upon the type of fireplace, you will need multiple pieces (see table below). Follow the instructions below to install. Fireback Quantity Needed – Category 1 Fireplaces Type of Length # of 12”...
  • Page 51: Identifying The Firebacks

    Installation (for qualified installers only) Identifying the Firebacks 12” Fireback This notch fits over the ledge at the back of the firebox. Bay Fireback Note how the top angles This notch fits over the ledge downwards to the outside. at the back of the firebox. Left Side Right Side Bay Fireback...
  • Page 52: Installing The 12" Firebacks

    Installation (for qualified installers only) Installing the 12” Firebacks The fireback has a notch on each side that slides over a rail at the back of the firebox. Rail on the back wall of the firebox Notch Install each fireback using suction cups (or two hands). Place the fireback into position, making sure the notch fits over the rail.
  • Page 53: Installing The Divider And End Firebacks

    Installation (for qualified installers only) Installing the Divider and End Firebacks These firebacks use two magnets to hold each fireback in place. The magnets are shipped pre-attached to the fireplace walls. NOTE: The divider firebacks have a notch at the bottom. Place it as shown below. Install the inner glass panes before installing the end firebacks (NOTE: Remove the magnets before glass installation).
  • Page 54: Glass Pane Installation And Removal

    5’ Island 5’ 2-Sided 5’ Check for the DaVinci Logo Before Installing the Glass The outer piece of glass has a DaVinci logo. Make sure it is on the lower right and is facing outwards. © Travis Industries 4140805 100-01384...
  • Page 55: Attaching The Suction Cups To The Glass Panes

    Installation (for qualified installers only) Attaching the Suction Cups to the Glass Panes NOTE: Make sure the glass and suction cups are clean before attaching the suction cups. These surfaces must be clean and dry for the suction cups to work properly. NOTE: The larger glass panes may require an additional helper.
  • Page 56: Installing The Glass Panes Into The Fireplace

    Installation (for qualified installers only) Installing the Glass Panes Into the Fireplace Before installing the glass, make sure to measure it to verify it is the correct piece. Refer to the section “When to Install the Glass” on page 54 to determine when to install the glass. Before installing the glass pane, verify the lower channel is free of crushed glass or any other debris.
  • Page 57: Steps For Finalizing The Installation

    Installation (for qualified installers only) Steps for Finalizing the Installation Before installing the glass, purge the gas line. This allows gas to be detected once it enters the firebox. Leak test all the gas joints. Follow the instructions on page 54 for “When to Install the Glass”. Start the fireplace.
  • Page 58: Crushed Glass Installation

    Installation (for qualified installers only) Crushed Glass Installation Crushed glass is placed over the burners and center media trays. As an option, crushed glass may also be placed over the intake air channel media trays (the area between the two panes of glass). Use only ¼” crushed glass from Travis Industries and/or other media specifically approved by Travis Industries.
  • Page 59: Placing Crushed Glass In The Intake Channel (Between Panes Of Glass) - Optional

    Installation (for qualified installers only) Placing Crushed Glass in the Intake Channel (Between Panes of Glass) - OPTIONAL Glass Quantity = 0.75 Pound (0.33 Kg) Per Linear Foot (300mm) Glass Quantity – Island, Pier, & Bay Ends = 1.25 (0.6 Kg) Pounds Per End 1 Level Cup (8 fl.
  • Page 60: Wiring Diagram

    Installation (for qualified installers only) Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 120 VAC Power In Appliance Ground 3.15A Primary Intake FUSE Base Dampers Integrated...
  • Page 61: Before You Begin

    Operation Before You Begin  Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Starting the Heater for the First Time ...
  • Page 62: Yearly Service Procedure

    Maintenance DANGER HIGH VOLTAGE: Disconnect power before attempting maintenance or repair. Yearly Service Procedure  Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially dangerous situation. We recommend the following procedures be done by a qualified technician. THIS FIREPLACE IS NOT USER SERVICEABLE: Contact your dealer for servicing.
  • Page 63: Conditions & Exclusions

    Limited 7 Year Warranty Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at traviswarranty.com, or complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 12521 Harbour Reach Drive SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call.
  • Page 64 Index Air Intake Installation (continued) ..........39 Air Intake Installation ..............38 Air Intake Requirements ............. 34 Air Shutter Adjustment ..............57 Altitude Considerations ............... 41 Approved Vent Configurations ............ 42 Approved Vent ................41 BTU Specifications ..............6 Clearances .................

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