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SMC Networks EX260-SPL1 Operating Manual

Ex260 series si unit for ethernet powerlink
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No.EX※※-OMV0023
PRODUCT NAME
SI unit for Ethernet POWERLINK
MODEL / Series / Product Number
EX260 Series

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Summary of Contents for SMC Networks EX260-SPL1

  • Page 1 No.EX※※-OMV0023 PRODUCT NAME SI unit for Ethernet POWERLINK MODEL / Series / Product Number EX260 Series...

  • Page 2: Table Of Contents

    Table of Contents Safety Instructions Model Indication and How to Order Summary of Product elements Installation and Wiring Installation Wiring LED Indication and Settings Configuration Troubleshooting and Maintenance Specifications Specifications Dimensions Accessories No.EX※※-OMV0023...

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■After maintenance is complete, perform appropriate functional inspections. Stop operation if the equipment does not function properly. Safety cannot be assured in the case of unexpected malfunction. ■Provide grounding to assure the noise resistance of the Serial System. Individual grounding should be provided close to the product with a short cable. ■NOTE ○Follow the instructions given below when designing, selecting and handling the product.
  • Page 7 Product handling Installation •Do not drop, hit or apply excessive shock to the fieldbus system. Otherwise damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
  • Page 8 •Mount the product in a place that is not exposed to vibration or impact. Otherwise failure or malfunction can result. •Do not use the product in an environment that is exposed to temperature cycle. Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product. •Do not expose the product to direct sunlight.

  • Page 9: Model Indication And How To Order

    Model Indication and How to Order EX260-SPL 1 Connector type, output specification M12 connector, 32 outputs, PNP (negative common) / source M12 connector, 16 outputs, PNP (negative common) / source Fieldbus POWERLINK No.EX※※-OMV0023...

  • Page 10: Summary Of Product Elements

    Summary of Product elements <EX260-SPL1/-SPL3> Element Description 1 Fieldbus interface connector POWERLINK connection PORT 2. (BUS OUT/Port2) (M12 4-pin socket, D-coded) 1 Fieldbus interface connector POWERLINK connection PORT 1. (BUS IN/Port1) (M12 4-pin socket, D-coded) 1 Power supply with load voltage for valves and operating voltage for SI unit.

  • Page 11: Installation And Wiring

    Installation and Wiring ■Installation Connect valve manifold to the SI unit. •Dimensions for installation n: number of valve stations 120.7 136.7 152.7 168.7 184.7 200.7 216.7 232.7 248.7 264.7 280.7 296.7 312.7 328.7 344.7 (mm) The above table shows dimensions as an example for the SY5000 series valve manifold. Refer to the EX260 series valve manifold section in the valve catalogue for valve manifold dimensions.

  • Page 12: Wiring

    ■Wiring Select the appropriate cables to mate with the connectors mounted on the SI unit. Refer to Accessories (page 29). ○Fieldbus interface connector layout BUS OUT/Port2: M12 4-pin socket, D-coded (SPEEDCON) Designation Description Transmit Data + Receive Data + Transmit Data - Receive Data - BUS IN/Port1: M12 4-pin socket, D-coded (SPEEDCON) Designation...
  • Page 13 ○Power supply connector layout PWR: M12 5-pin plug, A-coded (SPEEDCON) Designation Description SV24 V +24 V for solenoid valve SV0 V 0 V for solenoid valve SI24 V +24 V for SI unit operation SI0 V 0 V for SI unit operation Unused The M12 connector cable has two types, SPEEDCON compatible and non-compatible.
  • Page 14 Power-supply line for solenoid valve and power-supply line for SI unit operation are isolated. Be sure to supply power, respectively. Either single-source power or two different power supplies can be used. : Pay attention not to exceed the tolerance range of power supply voltage. -13- No.EX※※-OMV0023...
  • Page 15 ○Ground terminal Connect the ground terminal to ground. Resistance to ground should be 100 ohms or less. -14- No.EX※※-OMV0023...

  • Page 16: Led Indication And Settings

    LED Indication and Settings ○LED indication Status Description SI unit operating voltage is not supplied. POWERLINK communication has not been established. Fast flashing (note 1): Basic Ethernet state Single flash (note 2): Pre-Operational 1 Green flashing Double flash (note 3): Pre-Operational 2 Triple flash (note 4): Ready to operate Slow flashing (note 5): Stopped Green ON...
  • Page 17 ○Switch setting The switches should only be set with the power supply turned off. Open the cover and set the rotary switches and DIP switch with a small flat blade screwdriver. -16- No.EX※※-OMV0023...

  • Page 18: Configuration

    An applicable XDD file is required to configure the SI unit in the POWERLINK network. Please download the latest XDD file from the SMC website (URL http://www.smcworld.com). XDD file Model number XDD file EX260-SPL1 FFFF0007_EX260-SPL1.xdd EX260-SPL3 FFFF0007_EX260-SPL3.xdd The network configuration procedure using the B&R’s Automation Studio is described below.
  • Page 19 2) Select "Add Hardware Module…" by right clicking "PLK" from the Project Explorer. 3) Double click or drag and drop the SI unit model number from the Hardware Catalog, and place it below "PLK". -18- No.EX※※-OMV0023...
  • Page 20 4) Select "Change Node Number" by right clicking SI unit, and input the Node ID number. -19- No.EX※※-OMV0023...
  • Page 21 ○Output number assignment Output data : The output numbering refers to the solenoid position on the manifold and starts at zero. : Standard wiring of the manifold is for double-solenoid valves and the output number starts at the A side and then B side in that order as shown in the figure a.

  • Page 22: Troubleshooting And Maintenance

    Troubleshooting and Maintenance ○Troubleshooting chart When any malfunction is observed, it is recommended to perform the following troubleshooting. SI unit SI unit Refer to fault malfunction ST LED is OFF No.1 SI unit Refer to fault PWR (V) LED is OFF No.2 SI unit Refer to fault...
  • Page 23 Troubleshooting table Fault No.1 Fault Probable cause Recommended error handling Recommended action Re-tighten the power cable. Defective power (Replace the cable if it is broken) Check the condition of the power cable cable wiring for SI wiring to the SI unit. Correct the power cable wiring SI unit unit operation...
  • Page 24 Fault No.5 Fault Probable cause Recommended error handling Recommended action Tighten the communication Check the communication cable cable connection. connections and check for broken wires. SI unit S/E POWERLINK (Replace the cable if it is broken) LED is red communication Check that there is no high voltage cable or Take measures to keep the timeout...
  • Page 25 Fault No.8 Fault Probable cause Recommended error handling Recommended action Tighten the screws with the Poor connection Check if there are any loose screws making specified tightening torque between SI unit and the connection between the SI unit and the (i.e.
  • Page 26 ○Maintenance Replacement of the SI unit •Remove the M3 hexagon screws from the SI unit and release the SI unit from the valve manifold. •Replace the SI unit. •Tighten the screws with the specified tightening torque. (0.6 Nm) Precautions for maintenance (1) Be sure to switch off the power.

  • Page 27: Specifications

    Transmission medium (100BASE-TX) Transmission speed 100 Mbps Transmission method Half duplex Node ID setting method Rotary switch : from 1 to 239 EX260-SPL1 32 outputs Number of outputs EX260-SPL3 16 outputs Vendor ID FFFF0007 hex Connectable valve series Valve Series...
  • Page 28 Input status area Input status area specifications Item Status State Normal SOLV State of power supply for solenoid valve Abnormal (19 V or less) Output area mapping •For EX260-SPL1 Output data Offset (Word) •For EX260-SPL3 Output data Offset (Word) -27- No.EX※※-OMV0023...

  • Page 29: Dimensions

    ■Dimensions •If a fieldwireable connector is used for the power supply connection, and the SI unit is installed directly to a valve manifold, the cable connector’s outer diameter should be 16 mm or less. If it is a larger diameter, the connector will interfere with the mounting surface. Recommended cables are specified in the accessories section, on page 29.

  • Page 30: Accessories

    Accessories ○Fieldbus interface connector (1) Cable with communication connector (SPEEDCON) Part number: PCA-1446566 Item Specifications Pin No. Cable colour: Signal Yellow : TD+ M12 Straight Connector (SPEEDCON) White : RD+ Cable length 5000 mm Orange: TD- 6.5 mm Cable O.D. Blue : RD- Nominal cross section...
  • Page 31 (3) Cable with communication connector Part number: EX9-AC 01 0EN-PSRJ Cable length (L) 1000 [mm] 2000 [mm] 3000 [mm] 5000 [mm] 10000 [mm] Item Specifications M12 Straight Connector  RJ45 6.4 mm Cable O.D. Nominal cross section AWG26 Min. bending radius (Fixed) 26 mm (4) Seal cap Part number: EX9-AWTS...
  • Page 32 ○Power supply connector (1) Cable with power supply connector Part number: EX500-AP0 1 0- S Connector specifications Straight Angle Cable length (L) 1000 [mm] 5000 [mm] EX500-AP0#0-S EX500-AP0#0-A Item Specifications Pin No. Cable colour: Signal 6 mm Cable O.D. Brown: 24 VDC (For solenoid valve) Nominal cross section AWG22 White : 0 V (For solenoid valve)
  • Page 33 (2) Cable with power supply connector (SPEEDCON) Part number: PCA-140180 4 Cable length (L) 1500 [mm] 3000 [mm] 5000 [mm] Item Specifications Pin No. Cable colour: Signal Brown: 24 VDC (For solenoid valve) M12 Straight Connector (SPEEDCON) White : 0 V (For solenoid valve) 5 mm Cable O.D.
  • Page 34 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2018 SMC Corporation All Rights Reserved No.EX※※-OMV0023...

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Ex260-spl3

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