LifeFitness CSHAA Assembly Instructions Manual
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LifeFitness CSHAA Assembly Instructions Manual

LifeFitness CSHAA Assembly Instructions Manual

Club series hip ab / adductor
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CLUB SERIES HIP AB/ADDUCTOR
End of Life

ASSEMBLY INSTRUCTIONS

Part # 7184601
1
Revision: 1/2/03
Rev E

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  • Page 1: Assembly Instructions

    CLUB SERIES HIP AB/ADDUCTOR End of Life ASSEMBLY INSTRUCTIONS Part # 7184601 Revision: 1/2/03 Rev E...

  • Page 2: Table Of Contents

    PART # DESCRIPTION PART # DESCRIPTION 71710xx TOWER 3102915 3/8 X 3-1/4” BOLT 6692601 END CAP 3 X 2 3202406 3/8 X 1-1/4” BUTTON HEAD BOLT 3222801 PULLEY, 4.5 OD X .25 ID X 1 3233502 1/2 X 3-1/4” SHOULDER BOLT 6866701 WASHER, RH 3/8 ID 3102807 3/8”...
  • Page 3 3/8” LOW 18 3/8 X 1” BOLT HEIGHT LOCK 16 3/8 X 1-1/4” BOLT 3/8”ACORN NUT 17 3/8 X 1-1/2” BOLT 3/8” SAE WASHER 55 3/8 X 1-3/4” BOLT 19 3/8 X 2-1/4” BOLT RH CAP (WHITE/PLATINUM/BLACK) 56 3/8 X 2-1/2” BOLT WASHER 20 3/8 X 2-3/4”...
  • Page 4 20 3/8 X 2-3/4” FIGURE 1 STEP 1: • LOOSELY assemble the CROSS SUPPORT (6) to the TOWER (1) using four RH CAPS (48), two 3/8 X 2-3/4” BOLTS (20), four 3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 1.
  • Page 5 (4X) (4X) (2X) (2X) (4X) (2X) (3X) (3X) 1A (3X)
  • Page 6 20 3/8 X 2-3/4” FIGURE 2 STEP 2: • LOOSELY assemble the SEAT FRAME (7) to the CROSS SUPPORT (6) using four RH CAPS (48), two 3/8 X 2-3/4” BOLTS (20), four 3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 2.
  • Page 7 20 3/8 X 2-3/4” 20 3/8 X 2-3/4” FIGURE 3 STEP 3 • LOOSELY assemble the CROSS BRACE (3) to the SEAT FRAME (7) and the TOWER (1) using eight RH CAPS (48), four 3/8 X 2-3/4” BOLTS (20), eight 3/8” SAE WASHERS (27), eight 3/8” RH WASHERS (28) and four 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 3.
  • Page 8 21 3/8 X 3” FIGURE 5 STEP 5: • SECURELY assemble the SEAT PAD (44) to the SEAT FRAME (7) using two RH CAPS (48), two 3/8 X 3” BOLTS (21) and two 3/8” RH WASHERS (28) as shown in FIGURE 5. FIGURE 6 20 3/8 X 2-3/4”...

  • Page 9: Pulley 2

    LIGHTLY TIGHTEN! 3/8 X 4-1/2” 52 20 3/8 X 2-3/4” FIGURE 7 STEP 7: • Slide one PILLOW BLOCK (33) over the shaft on the RIGHT PIVOT ARM (4. • LOOSELY assemble one 4-1/2” PULLEY (10) to the middle rectangular tube on the RIGHT PIVOT ARM (4) using one 3/8 X 2- 3/4”...
  • Page 10 3/8 X 1-1/4” NOTE POSITION OF PIVOT ARM 3/8 X 1-1/4” FIGURE 8 STEP 8: • SECURELY assemble the PILLOW BLOCKS (33) on the RIGHT PIVOT ARM (4) to the CROSS SUPPORT (6) and the PIVOT ARM SUPPORT (2) using four 3/8 X 1-1/4” BUTTON HEAD CAP SCREWS (23), four RH CAPS (48), four 3/8” SAE WASHERS (27), four 3/ 8”...
  • Page 11 FIGURE 9 TIGHTEN! STEP 9: • SECURELY tighten the set screws on the assembled PILLOW BLOCK (33) as shown in FIGURE 9.
  • Page 12 FIGURE 10 STEP 10: • Slide two PILLOW BLOCKS (33) over the LEFT PIVOT ARM (5) as shown in FIGURE 10. 3/8 X 1-1/4” 3/8 X 1-1/4” FIGURE 11 STEP 11: • SECURELY assemble the PILLOW BLOCKS (33) on the LEFT PIVOT ARM (5) to the CROSS SUPPORT (6) and the PIVOT ARM SUPPORT (2) using four 3/8 X 1-1/4”...
  • Page 13 TIGHTEN! 33 TIGHTEN! ADJUST UP OR DOWN FIGURE 12 STEP 12: • Rotate both PIVOT ARMS (4 & 5) so that they contact each other. Adjust the LEFT PIVOT ARM (5) so that both arms are the same height. TIGHTEN the PILLOW BLOCK (33) set screws.
  • Page 14 3/8 X 1-3/4” CABLE FIGURE 13 STEP 13: • CAREFULLY route the CABLE around both the 4-1/2” PULLEYS (10) on the RIGHT PIVOT ARM (4) as shown, and assemble the end of the CABLE to the CROSS SUPPORT (6) using two RH CAPS (48), one 3/8 X 1-3/4” BOLT (55), two 3/8” RH WASHERS (28) and one 3/8”...

  • Page 15: Head Plate 1

    FIGURE 14 HEAVY WEIGHT OPTION STEP 14: • Insert the two GUIDE RODS (41) (found in SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 14. Lubricate the GUIDE RODS (41) with a slicon or teflon spray that is available at most hardware stores. •...
  • Page 16 FIGURE 15 56 3/8 X 2-1/2” CABLE TIGHTEN! TIGHTEN! STEP 15: • SECURELY assemble the GUIDE ROD SUPPORT (9) to the TOWER (1) using four RH CAPS (48), two 3/8 X 2-1/2” BOLTS (56), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 15. (NOTE: Be sure to route cable through the hole of the GUIDE ROD SUPPORT (9) before tightening.) •...
  • Page 17 FIGURE 16 TIGHTEN SPRING PIN NUT HOUSING 1/2 X 3-1/4” 24 SHOULDER BOULT STEP 16: • Insert the SPRING ASSEMBLY on the HANDLE (13) into the HOUSING on the RIGHT PIVOT ARM (4). Thread the nut into the HOUSING and tighten SECURELY. •...

  • Page 18: X 3-1/4" Bolt

    STEP 18: FIGURE 18 • Assemble the ROD END BEARINGS (50) to the 3/8” THREADED RODS (49) so that a 2-7/8” gap exists between the end of the ROD END BEARINGS (5) as shown in FIGURE 18. (NOTE:Make sure each THREADED ROD (49) is screwed into each ROD END (50) equally.) 2-7/8”...

  • Page 19: Low Height Lock Nut

    FIGURE 9 STEP 9: • Slide two PILLOW BLOCKS (33) over the LEFT PIVOT ARM (5) and LIGHTLY tighten the set screws on the PILLOW BLOCKS (33) as shown in FIGURE 9. 3/8 X 1-1/4” TIGHTEN! 3/8 X 1-1/4” FIGURE 10 STEP 10: •...
  • Page 20 FIGURE 18 STEP 18: • Slide two SINGLE SPLIT SHAFT COLLARS (32) and the PIVOT LINK (12) over the shaft on the SEAT FRAME (7) and LOOSELY tighten the set screws on the SINGLE SPLIT SHAFT COLLARS (32) as shown in FIGURE 18.

  • Page 21: Sae Washer

    TOP VIEW FIRST HOLE 3/8 X 2-1/4” 19 FIGURE 21 STEP 21: The following are the adjustment steps for the RIGHT and LEFT PIVOT ARMS (4 & 5). Please follow them in order and carefully. RIGHT PIVOT ARM (4) ASSEMBLY: (THIS MUST BE DONE FIRST) •...

  • Page 22: Rh Washer

    SECURELY TIGHTEN 3/8 X 2-1/4” 19 NO MORE THAN 1/8” FIGURE 22 TOP VIEW STEP 22: LEFT PIVOT ARM (5) ASSEMBLY: • Before beginning the LEFT PIVOT ARM (5) assembly, make sure the RIGHT PIVOT ARM (4) is in the first hole position •...
  • Page 23 FIGURE 23 16 3/8 X 1-1/4” TIGHTEN! STEP 23: • Slide the KNEE SUPPORTS (8) into the RIGHT and LEFT PIVOT ARMS (4 & 5) and assemble two SINGLE SPLIT SHAFT COLLARS (32) to the KNEE SUPPORTS (8) and SECURELY tighten. •...

  • Page 24: X 1" Spacer

    FIGURE 24 17 3/8 X 1-1/2” STEP 24: • SECURELY assemble the SHROUD (51) to the middle rectangular tube on the RIGHT PIVOT ARM (4) using using two RH CAPS (48), two 3/8 X 1-1/2” BOLTS (17), two 3/8” RH WASHERS (28) and two 3/8 X 1” SPACERS (30) as shown in FIGURE 24.
  • Page 25 FIGURE 25 STEP 25: • The WEIGHT STACK LABEL sheet (46) includes labels for both lbs. and kgs. for both the standard and optional weight stacks. • Peel the backing off the WEIGHT STACK LABELS (46), line up sheet to the right of the selector opening and apply labels to the WEIGHT PLATES (42 or 43), starting with the HEAD PLATE (15) as shown in FIGURE 25.
  • Page 26 FIGURE 26 STEP 26: • Assemble the PLACARD LABEL (39) or the FOREIGN LANGUAGE PLACARD LABEL (40) to the FRONT SHROUD as shown in FIGURE 26.

  • Page 27: Pillow Block

    • Upholstery with mild soap and water. • Guide rods with a cotton cloth. • Hand grips with mild soap and water. • Frame damage can be repaired with touch-up paint purchased from your LifeFitness customer service representative at (800)351- 3737. Inspect: •...

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