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LifeFitness CLUB Series Assembly Instructions Manual
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LifeFitness CLUB Series Assembly Instructions Manual

Cable cross over
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CLUB SERIES
CABLE CROSS OVER
ASSEMBLY INSTRUCTIONS
CLASS - S
1
Revision: 07/18/01
PART # 7115401
REV. B

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Summary of Contents for LifeFitness CLUB Series

  • Page 1 CLUB SERIES CABLE CROSS OVER ASSEMBLY INSTRUCTIONS CLASS - S Revision: 07/18/01 PART # 7115401 REV. B...

  • Page 2: Parts List

    PARTS LIST PART # DESCRIPTION PART # DESCRIPTION 70837xx TOWER 3102903 3/8 X 2-1/2” BOLT 7111401 CABLE 3102922 3/8 X 2-3/4” BOLT 6692601 END CAP 3 X 2 3102904 3/8 X 3” BOLT 6714901 GUIDE ROD BUSHING 3102905 3/8 X 3-3/4” BOLT 3222801 4.5 PULLEY 3102807...
  • Page 3 SPRING PIN SPRING PIN FIGURE 1 STEP 1 • Pull back SPRING PIN on the LEFT and RIGHT SWIVEL PULLEYS (6 &7) and CAREFULLY slide them over the FRONT UPRIGHTS (2) as shown in FIGURE 1.

  • Page 4: Cable Routing

    (3X) (4X) (4X) (2X) (3X) DIAGRAM (6X) (3X) 90%%d 1" (3X) DETAIL A SCALE 1 : 4 CABLE ROUTING...
  • Page 5 3/8 X 2-1/2” 11 2 RIGHT FRONT UPRIGHT 2 LEFT FRONT UPRIGHT 3/8 X 2-3/4” 12 FIGURE 2 STEP 2 • SECURELY assemble the LEFT FRONT UPRIGHT (2) to the top and the bottom of the TOWER (1) using six RH CAPS (33), one 3/8 X 2-1/2” BOLT (11), two 3/8 X 2-3/4” BOLTS (12), six 3/8”...
  • Page 6 RIGHT TOWER 1 LEFT TOWER 1 1/2 X 2-3/4” 12 FIGURE 3 STEP 3: • SECURELY assemble the REAR CROSS SUPPORT (4) to the bottom of the LEFT and RIGHT TOWERS (1) using eight RH CAPS (33), four 3/8 X 2-3/4” BOLTS (12), eight 3/8”...
  • Page 7 14 3/8 X 3-3/4” LEFT TOWER 1 RIGHT TOWER 1 FIGURE 4 STEP 4: • SECURELY assemble the TOP CROSS SUPPORT (3) to the the top of the LEFT and RIGHT TOWERS (1) using four RH CAPS (33), two 3/8 X 3-3/4” BOLTS (14), four 3/8” SAE WASHERS (16), four 3/8”...
  • Page 8 CABLE 3/8 X 2-1/2” 11 RIGHT TOWER 1 LEFT TOWER 1 FIGURE 5 STEP 5: • Route the threaded end of CABLE through the GUIDE ROD SUPPORT (5) and through the LEFT TOWER (1) as shown in FIGURE 5. • SECURELY assemble one 4-1/2” PULLEY (24) to the TOWER (1) using one 3/8 X 2-1/2” BOLT (11), two 3/8” FLANGE SPACERS (19), and one 3/8” LOW HEIGHT LOCK NUT (15) as shown in FIGURE 5.
  • Page 9 CABLE 3/8 X 2” 10 RIGHT TOWER 1 LEFT TOWER 1 FIGURE 6 STEP 6: • Route the threaded end of CABLE over one 4-1/2” PULLEY (24) and SECURELY assemble the 4-1/2” PULLEY (24) to the LEFT TOWER (1) using two RH CAPS (33), one 3/8 X 2”...
  • Page 10 CABLE RIGHT TOWER 1 3/8 X 2” 10 LEFT TOWER 1 FIGURE 7 STEP 7: • Route the threaded end of CABLE through the LEFT TOWER (1) as shown, then over one 4-1/2” PULLEY (24) and SECURELY assemble the 4-1/2” PULLEY (24) to the LEFT TOWER (1) using two RH CAPS (33), one 3/8 X 2”...
  • Page 11 RIGHT TOWER 1 LEFT TOWER 1 CABLE 3/8 X 2-1/2” 11 FIGURE 8 STEP 8: • Route the threaded end of CABLE through the LEFT TOWER (1) and around the previously inserted 4-1/2” PULLEY (24). SECURELY assemble the 4-1/2” PULLEY (24) to the LEFT TOWER (1) using two RH CAPS (33), one 3/8 X 2-1/2”...
  • Page 12 RIGHT TOWER 1 LEFT TOWER 1 CABLE FIGURE 9 STEP 9: • Screw the threaded end of CABLE approximately 3/4” into the LEFT SWIVEL PULLEY (6) on the LEFT TOWER (1) and snuggly tighten jam nut as shown in FIGURE 9. •...
  • Page 13 STEP 10: FIGURE 10 • Insert the two GUIDE RODS (27) into the base of the TOWER (1) as shown in FIGURE 10. Lubricate the GUIDE RODS (27) with a slicon or teflon spray that is available at most hardware stores.
  • Page 14 TIGHTEN! RIGHT TOWER 1 TIGHTEN! 3/8 X 3” 13 LEFT TOWER 1 FIGURE 11 STEP 11: • SECURELY assemble the GUIDE ROD SUPPORT (5) to the the top of the LEFT and RIGHT TOWERS (1) using eight RH CAPS (33), four 3/8 X 3” BOLTS (13), eight 3/8” SAE WASHERS (16), eight 3/8”...
  • Page 15 3/8 X 1-3/4” 9 FIGURE 12 STEP 12: • Place one 4-1/2” PULLEY (24) into the loop of the CABLE and SECURELY assemble the 4-1/2” PULLEY (24) to the HEAD PLATE (8) using two BLACK RH CAPS (18), one 3/8 X 1-3/4” BOLTS (9), two 3/8” RH WASHERS (17) and one 3/8” LOW HEIGHT LOCK NUT (15) as shown in FIGURE 12. •...
  • Page 16 RIGHT TOWER 1 LEFT TOWER 1 CABLE 9 3/8 X 1-3/4” FIGURE 13 STEP 13: • Route the ball end of CABLE under one 4-1/2” PULLEY (24) and SECURELY assemble the 4-1/2” PULLEY (24) to the LEFT SWIVEL PULLEY (6) using two RH CAPS (18), one 3/8 X 1-3/4”...
  • Page 17 ADJUST! FIGURE 14 STEP 14: • Peel the backing off the WEIGHT STACK LABELS (32), line up sheet to the right of the selector opening and apply labels to the WEIGHT PLATES (30), starting with the HEAD PLATE (8) as shown in FIGURE 14. (NOTE: The WEIGHT STACK LABEL sheet (32) includes labels for both lbs. and kgs. for both the standard and optional weight stacks.) •...
  • Page 18 CABLE FIGURE 16 STEP 16: • Assemble one SEWN HANDLE (22) to the CABLE end using one SNAP LINK (20) as shown in FIGURE 16. • Repeat this step to assemble one SEWN HANDLE (22) to the opposite side. • REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS.
  • Page 19 FIGURE 16 STEP 16: • Assemble the PLACARD LABEL (28) or the FOREIGN LANGUAGE PLACARD LABEL (29) to the both the SHROUDS as shown in FIGURE 16.

  • Page 20: Warranty Information

    • Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not spray lubricant directly on the Guide Rods. Thank you for purchasing the LifeFitness CLUB SERIES CABLE CROSS OVER. If unsure of proper use of equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at (800) 351-3737.